Emerson Fisher 92B Instruction Manual

Emerson Fisher 92B Instruction Manual

Pressure reducing valve
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Instruction Manual
D100703X012
July 2019

Type 92B Pressure Reducing Valve

!
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
fire and/or chemical contamination
causing property damage and personal
injury or death.
Fisher™ regulators must be installed,
operated and maintained in accordance
with federal, state and local codes, rules
and regulations and Emerson Process
Management Regulator Technologies, Inc.
(Emerson) instructions.
If the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
Installation, operation and maintenance
procedures performed by unqualified
personnel may result in improper
adjustment and unsafe operation. Either
condition may result in equipment
damage or personal injury. Use qualified
personnel when installing, operating and
maintaining the Type 92B regulator.

Introduction

Scope of the Manual
This manual provides instructions for installation,
startup, maintenance and parts ordering information
for the Type 92B Valve. Instructions and parts lists for
other equipment used with these valves are found in
separate manuals. The Type 92B is also available with
a Type 6492HM or 6492HTM safety override pilot.

Product Description

The Type 92B Pressure Reducing Valve is the
standard steam valve for industry. It can withstand
WARNING
W8264
Figure 1. Type 92B Pressure Reducing Valve
dirty operating environments while providing accurate
and stable pressure control. The Type 92B is applied
as a main pressure reducing valve in industrial
process heating applications such as heat exchangers,
evaporators, digesters and reactors. Commercial
applications include pressure reducing valves for
meter runs found in district energy systems, hot
water heat exchangers, absorption chillers and boiler
deaerator tanks.
A Type 6492HM safety override pilot is available for
the Type 92B. The Type 92B pilot is used in a series
installation with the Type 6492HM safety override pilot
installed on the upstream valve. The Type 6492HM
safety override pilot senses pressure downstream of the
second valve and prevents pressure from rising above
safe operating pressure in the event the downstream
valve fails. This system is approved by ASME
B31.1-1989, 122.14.2.A, and can replace an ASME
safety valve when vent piping is not practical and
upstream steam pressure does not exceed 400 psig /
27.6 bar. Local codes and standards may require
approval by an appropriate authority prior to installation.
Type 92B

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Summary of Contents for Emerson Fisher 92B

  • Page 1: Product Description

    Fisher™ regulators must be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. (Emerson) instructions. If the regulator vents gas or a leak develops in the system, service to the unit W8264 may be required.
  • Page 2: Specifications

    Type 92B Specifications Specifications are given for the Type 92B valve on below. Specifications for a given valve as it originally comes from the factory are stamped on the nameplate. Available Configurations Minimum Differential Pressure Required for Pilot-operated globe-style pressure Full Stroke reducing valve with post guiding and flow-to-close 20 psig / 1.4 bar with stainless steel...
  • Page 3 Type 92B PILOT SPRING PILOT CONTROL LINE CONTROL LINE ORIFICE PILOT DIAPHRAGM MAIN VALVE DIAPHRAGM PILOT VALVE PLUG VALVE PLUG MAIN VALVE SPRING PILOT SUPPLY LINE E0672_1 INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE Figure 2. Type 92B Operational Schematic Principle of Operation Refer to the operational schematic in Figure 2.
  • Page 4 Type 92B pilot to open. As federal, state and local codes, rules and the Type 92B pilot opens, loading pressure to the main regulations and Emerson instructions. valve increases, opening the main valve. If the regulator vents steam or a leak...
  • Page 5 Type 92B TYPE 92B PILOT (B) TYPE 92B PILOT (C) TYPE 92B MAIN VALVE TYPE 92B MAIN VALVE TYPE 6492HM SAFETY OVERRIDE PILOT (A) E0794 INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE INTERMEDIATE PRESSURE Figure 3. Safety Override System Schematic Table 4.
  • Page 6 Type 92B BLOCK VALVE INITIAL REDUCED PRESSURE PRESSURE GAUGE GAUGE BLOCK VALVE SENSING LINE BLOCK VALVE TYPE 92B STRAINER E0706 TRAP TYPE 92B SINGLE-STAGE INSTALLATION REDUCED PRESSURE GAUGE BLOCK VALVE SENSING LINE BLOCK BLOCK VALVE VALVE TYPE 92B STRAINER REDUCED INITIAL PRESSURE PRESSURE...
  • Page 7 Type 92B TYPE 92B MAIN VALVE TYPE 92B MAIN VALVE TYPE 6492HM SAFETY TYPE 92B PILOT OVERRIDE PILOT TYPE 92B PILOT TOP VIEW TYPE 92B MAIN VALVE TYPE 92B TYPE 92B PILOT MAIN VALVE TYPE 6492HM SAFETY TYPE 92B PILOT OVERRIDE PILOT SIDE VIEW Figure 5.
  • Page 8 Type 92B Prior to valve startup: 1. Remove all pilot control spring compression from the Type 6492HM safety override pilot by turning the adjusting screw out of the spring New Installations case (counterclockwise). Blow down inlet steam piping to remove any debris 2.
  • Page 9: Troubleshooting

    Type 92B Shutdown a Type MR95H in the Type 92B pilot supply line. Adjust the pilot supply line regulator to reduce pilot To take the regulator out of operation: supply pressure to about 30 psig / 2.1 bar above the outlet pressure setting of the Type 92B valve.
  • Page 10 Type 92B 3. Take out the diaphragm assembly which consists of Main Valve Reassembly two metal diaphragms (key 60), bleed fitting (key 61) and diaphragm plate (key 59). Separate these Type 92B (Figure 8) parts by unscrewing the bleed fitting from the Inspect all internal parts for excessive wear or damage.
  • Page 11 Type 92B DIAPHRAGMS PIPE PLUG OR TUBE FITTING – AND DIAPHRAGM PLATE DIRECTLY OVER ORIFICE DIAPHRAGM CASE FOR EASE OF ACCESSIBILITY GUIDE BLEED ORIFICE – BUSHING EASILY CLEANED WITH WIRE PILOT SPRING CASE PILOT PRESSURE SETTING SPRING BELLOWS AND BELLOWS RETAINER LOWER SPRING SEAT VALVE BODY...
  • Page 12 Type 92B 1. Unscrew the valve guide (key 2). Remove the screen (key 77), inner valve (key 4), valve spring SET SCREW (key 3) and stem (key 7). Unscrew the orifice JAM NUT (key 5). Examine the orifice and plug seating surfaces for damage.
  • Page 13: Parts List

    Type 92B Table 5. Type 92B Main Valve Torques DIAPHRAGM CASE CAP BLEED FITTING BOTTOM FLANGE CAP BODY SIZE SCREWS/HEX NUTS (KEY 61) SCREWS (KEY 55) BODY MATERIAL (KEY 63/64) Ft-lbs N•m Ft-lbs N•m Ft-lbs N•m 23 to 29 30 to 39 50 to 70 68 to 95 24 to 30...
  • Page 14 Type 92B Description Part Number Description Part Number Valve Body Assembly (continued) Gasket (continued) CL150 RF flanged Steel and Stainless steel Body, Graphite NPS 1 / DN 25 T20895X0022 NPS 2 / DN 50 0T0681X0012 NPS 1-1/2 / DN 40 T20895X0052 NPS 3 / DN 80 0U0365X0032...
  • Page 15 Type 92B Type 92B Main Valve (Figure 8) (continued) Type 92B Pilot (Figures 9, 10, 11 and 12) Description Part Number Description Part Number Diaphragm, 302 Stainless steel (2 required) Parts Kits (includes keys: 4, 5, 7, 8, 9, 10, 18 and 77) NPS 1 / DN 25 1F251436012 Low-pressure Pilot...
  • Page 16 Type 92B Optional Sealed Adjusting Screw (Figure 12) Description Part Number Upper Spring Seat, Plated Steel Description Part Number Low/High pressure 1D667125072 High temperature 14B9951X012 For Cast Iron Construction Spring Case Cast Iron or Ductile Iron, Cast Iron Spring Case Low pressure 3J496319012 Low pressure...
  • Page 17 Type 92B Type 92B Pilot Mounting Parts Description Part Number (Figures 13 and 14) (continued) Spring Type 6492HM 10 to 30 psig / 0.69 to 2.07 bar 1E395627022 Description Part Number 25 to 75 psig / 1.72 to 5.17 bar 1D7455T0012 Male Connector 70 to 150 psig / 4.83 to 10.3 bar...
  • Page 18 Type 92B 30A6348-B1A 30A6348-B2 Figure 8. Type 92B Main Valve Assembly...
  • Page 19 Type 92B CJ8998-E Figure 9. Low-Pressure Pilot Assembly BF9827-G Figure 10. High-Pressure Pilot Assembly...
  • Page 20 Type 92B 1J4965 Figure 11. Optional Handwheel Assembly 32A4712-A CN7100 A3505-1 STEEL AND CAST IRON BODY STAINLESS STEEL BODY Figure 12. Optional Sealed Adjusting Screw...
  • Page 21 Type 92B 2F2573_L Figure 13. Cast Iron Pilot Assembly (use for NPS 1-1/2 through 4 / DN 40 through 100 assemblies) CONTROL TUBING LOADING TUBING PILOT UP, LEFT SIDE 39B4689_1 Figure 14. Steel Pilot Mounting Assembly (High Pressure Pilot Shown)
  • Page 22 Type 92B 39B3357 APPLY LUBRICANT (L) OR SEALANT (S) Figure 15. Type 6492HM Pilot Assembly 3.00 / WARNING BACKGROUND SAFETY ORANGE ANSI Z535.1 0.75 / In. / E0661 Figure 16. Safety Override Pilot Warning Label (key 95)
  • Page 23 Type 92B Figure 17. Safety Override Pilot Assembly...
  • Page 24 Technologies, Inc. All rights reserved. 07/19. Emerson Automation Solutions The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher™ is a mark owned by Fisher Controls International LLC, a...

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