Dismantling Of Rear Axle Assembly - Mahindra YUVRAJ 215 Service Manual

Transmission
8. Remove the integral stud, inserted in the
bull shaft.
Integral
Stud
9. Dismantling of differential cage assembly.
a. Unlock the lock plate of bull cage cross
shaft & remove the 5 nos of bolts
mounting the cross shaft to the crown
wheel. The cross shaft will come out
with the bevel pinion gear.
b. Remove the bevel pinion gear & bevel
pinion shaft
10. Clean all the part with the help of cleaning
fluid & inspect all the parts for wear &
damage. Replace if found, with new one.
Note: Always use new seals & circlips at the
time of assembly.

Dismantling of Rear Axle Assembly

1. Jack the rear axle assembly with the help
of hydraulic hoist & chain.
44
2. Unlock the lock plate of bull gear locking
nut & remove the lock nut with the spanner.
3. Remove the bull gear & conical spacer from
the transmission.
4. Remove the 7 nos of bolts & spring washer
mounting the rear axle assembly to the
transmission with the help of 10 mm
Cross
Shaft spanner. Place the assembly in a clean
place.
Mounitng
5. Tap the rear axle inner end with the help
Bolt
of mallet till it comes out from the inner
Lock Plate
bearing of the rear axle carrier.
6. Further tap on the rear axle wheel
mounting area in diagonal sequence with
the help of mallet till the rear axle comes
out.
7. Remove 4 nos of bolts & washer of rear axle
retainer with the help of 8 mm spanner &
remove the rear axle retainer.
8. Remove the oil seal form the retainer.
9. Remove the inner bearing by remove the
retaining circlip with help of circlip plier,
also remove the outer bearing.
10. Clean all the parts with the help of cleaning
fluid & inspect all the parts for wear &
damage, replace defective & worn out
parts with new ones.
Note: Use new seals, lock nuts & circlips at
the time of assembly.
Lock
Nut