Steering Rack - Suzuki Ignis Service Manual

Rg413
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INSTALLATION
1) Install new oil seal with special tool to pinion bearing plug
(1).
Special tool
(C) : 09925-98210
2) Apply grease to all around pinion teeth (2), pinion needle
bearing, gear case O-ring (4) and gear case oil seal lip (1).
Fill inside of pinion bearing plug (3) with grease.
"A" : Grease 99000-25050
3) Install pinion assembly and after applying sealant to pinion
bearing plug (5) thread as shown.
"B" : Sealant 99000-31150
4) Tighten pinion bearing plug to specified torque.
Tightening torque
Pinion bearing plug (a) : 95 N·m (9.5 kg-m, 69.0 lb-ft)
Special tool
(D) : 09944-26011
5) Install rack plunger in STEERING RACK PLUNGER.

STEERING RACK

REMOVAL
1) Remove steering gear case.
2) Remove boot wires (2) and clips (1).
3) Move both boots toward tie rod end.
MANUAL RACK AND PINION 3B-15

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