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Emerson EZH Series Installation Manual

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Installation Guide
English – June 2015
Introduction
This installation guide provides instructions for
installation, startup, and adjustment. To receive a copy
of the instruction manual, contact your local Sales
Office or view a copy at www.fisherregulators.com. For
further information refer to: EZH and EZHSO Series
Pressure Reducing Regulators Instruction
Manual, D103077X012.
P.E.D. Categories
This product may be used as a pressure accessory
with pressure equipment in the following Pressure
Equipment Directive 97/23/EC categories. It may
also be used outside of the Pressure Equipment
Directive using sound engineering practice (SEP) per
table below.
TYPE
PRODUCT SIZE
DN 25, 50, 80 and 100 /
EZH
NPS 1, 2, 3 and 4
DN 25, 50 and 80 /
EZHSO
NPS 1, 2 and 3
DN 25, 50, 80 and 100 /
EZHOSX
NPS 1, 2, 3 and 4
DN 25, 50 and 80 /
EZHSO-OSX
NPS 1, 2 and 3
Specifications
Available Configurations
Type EZH (Spring-to-Close): Pilot-operated
pressure reducing regulator for low to high
outlet pressure
Type EZHSO (Spring-to-Open): Pilot-operated
pressure reducing regulator for low to high
outlet pressure
Type EZHOSX: Type EZH with a Type OS2
slam-shut device for overpressure (OPSO) or
overpressure and underpressure
(OPSO/UPSO) protection
Type EZHSO-OSX: Type EZHSO with a
Type OS2 slam-shut device for overpressure
(OPSO) or overpressure and underpressure
(OPSO/UPSO) protection
Body Sizes, End Connection Styles and
Pressure Ratings
(1)
See Table 1
Maximum Inlet and Outlet (Casing) Pressures
103 bar / 1500 psig
Maximum Emergency (Design Casing Pressure)
103 bar / 1500 psig
Maximum Operating Differential Pressure
Main Valve: 103 bar d / 1500 psid
Pilot: Between loading pressure in pilot and
loading sense pressure: 85.0 bar d / 1233 psid
1. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
2. When using a Type SA/2 pilot supply filter regulator, the differential pressure across the regulator must be a least 3.1 bar d / 45 psid for optimum regulator performance.
3. Types PRX and SA/2 Fluorocarbon (FKM) elastomer is limited to -18°C / 0°F.
4. Maximum Operating Differential Pressure is 96.5 bar d / 1400 psid for DN 25 / NPS 1 EZHSO Series.
BODY MATERIAL
CATEGORY
WCC Steel
IV
WCC Steel
IV
LCC Steel
IV
LCC Steel
IV
(1)
(1)(4)
www.fisherregulators.com
EZH and EZHSO Series
Outlet Pressure
See Table 2
Minimum Differential Pressures
MAIN VALVE
BODY SIZE
SERIES
DN
NPS
25
1
50
2
EZH
80
3
100
4
25
1
50
2
EZHSO
80
3
100
4
Pressure Registration
External
Pilot Connections
1/4 NPT
Temperature Capabilities
Nitrile (NBR) Version:
-29 to 82ºC / -20 to 180ºF
Fluorocarbon (FKM) Version:
-18 to 82ºC / 0 to 180ºF
Polyurethane (PU) Version:
DN 25 to 50 / NPS 1 to 2 Sizes:
-30 to 82°C / -22 to 180°F
DN 80 to 100 / NPS 3 to 4 Sizes:
-20 to 82°C / -4 to 180°F
Installation
Only qualified personnel shall install
or service a regulator. Regulators
should be installed, operated and
maintained in accordance with
international and applicable codes
and regulations and Emerson Process
Management Regulator Technologies,
Inc. instructions.
If the regulator vents fluid or a
leak develops in the system, it
indicates that service is required.
Failure to take the regulator out of
service immediately may create a
(1)
hazardous condition.
Personal injury, equipment damage
or leakage due to escaping fluid
or bursting of pressure containing
parts may result if this regulator is
(1)(2)
MINIMUM DIFFERENTIAL
For 90% Capacity
For 100% Capacity
bar d
psid
bar d
1.1
15.2
1.1
0.83
12.0
0.95
0.73
10.6
0.88
1.1
15.8
1.1
3.8
55
3.8
(1)
(3)
WARNING
!
psid
15.7
13.8
12.8
16.4
55

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Summary of Contents for Emerson EZH Series

  • Page 1 (OPSO/UPSO) protection maintained in accordance with Type EZHSO-OSX: Type EZHSO with a international and applicable codes Type OS2 slam-shut device for overpressure and regulations and Emerson Process (OPSO) or overpressure and underpressure Management Regulator Technologies, (OPSO/UPSO) protection Inc. instructions. Body Sizes, End Connection Styles and...
  • Page 2: Overpressure Protection

    *Recommended spare part 1. When retrofitting an EZH Series with pins with the new cage, it is also necessary to order the Seat Ring. 2. Parts are not orderable. See sleeve subassembly in Instruction Manual if it needs to be replaced.
  • Page 3 O-ring EZH Series Locking Nut DN 25, 50 and 80 / NPS 1, 2 and 3 Body EZH Series, DN 100 / NPS 4 Body only DN 100 / NPS 4 Body Upper Spring Seat, EZH Series only EZHSO Series...
  • Page 4 EZH and EZHSO Series Parts List Description EZH and EZHSO Series Main Valve External Tube Connector (2 required) Pipe Tee (continued) Pipe Cross Tubing Description 90° NPT Pipe Elbow Pipe Nipple O-ring (EZHSO Series only) Internal Connector Hex Socket Cap Screw PRX Series Pilots (Figure 6) EZHSO Series only (1 required) DN 25 / NPS 1 Body...
  • Page 5: Top View

    L2 = SILICONE-BASED GREASE S1 = ANAEROBIC METHACRYLATE SEALANT FOR NUTS AND BOLTS S2 = ANAEROBIC METHACRYLATE SEALANT FOR THREADS 1. Lubricant and sealant must be selected such that they meet the temperature requirements. Figure 1. EZH Series Main Valve Assembly...
  • Page 6 EZH and EZHSO Series GD89918_J DN 25 THROUGH 80 / NPS 1 THROUGH 3 Figure 1. EZH Series Main Valve Assembly (continued) MLM1945_B DN 100 / NPS 4 Figure 1. EZH Series Main Valve Assembly (continued)
  • Page 7 L2 = SILICONE-BASED GREASE S1 = ANAEROBIC METHACRYLATE SEALANT FOR NUTS AND BOLTS S2 = ANAEROBIC METHACRYLATE SEALANT FOR THREADS 1. Lubricant and sealant must be selected such that they meet the temperature requirements. Figure 1. EZH Series Main Valve Assembly (continued)
  • Page 8 FOR DN 25 / NPS 1 FOR DN 80 / NPS 3 INDICATOR DETAIL TRAVEL INDICATOR DETAIL EZH SERIES VERSION ONLY EZH SERIES VERSION ONLY DN 25 THROUGH 80 / NPS 1 THROUGH 3 GE42373_D APPLY LUBRICANT (L) / SEALANT (S)
  • Page 9 EZH and EZHSO Series TRAVEL INDICATOR DETAIL 151 193 83 10 142B DN 100 / NPS 4 GE32477_D APPLY LUBRICANT (L) / SEALANT (S) L1 = LITHIUM HYDROXYSTEGRATE NLGI 2 GRADE GREASE L2 = SILICONE-BASED GREASE S1 = ANAEROBIC METHACRYLATE SEALANT FOR NUTS AND BOLTS S2 = ANAEROBIC METHACRYLATE SEALANT FOR THREADS 1.
  • Page 10 EZH and EZHSO Series TYPE SA/2 “L” PORT “B” PORT TYPE PRX/120-AP BACK CHECK VALVE VIEW: A-A DN 25 THROUGH 80 / NPS 1 THROUGH 3 GE01727_E Figure 3. EZH Series Single Pilot Mounting Assembly...
  • Page 11 EZH and EZHSO Series EZH SERIES DN 100 / NPS 4 “L” PORT TYPE SA/2 TYPE PRX/120-AP “B” PORT BACK CHECK VALVE DN 100 / NPS 4 GE46932_C Figure 3. EZH Series Single Pilot Mounting Assembly (continued)
  • Page 12 EZH and EZHSO Series TYPE SA/2 “L” PORT “B” PORT TYPE PRX/120-AP BACK CHECK VALVE VIEW: A-A GE01790_D DN 25 THROUGH 80 / NPS 1 THROUGH 3 Figure 4. EZH Series Working Monitor Pilot Mounting Assembly...
  • Page 13 EZH and EZHSO Series EZH SERIES DN 100 / NPS 4 TYPE SA/2 BACK CHECK VALVE TYPE PRX/120-AP BACK CHECK VALVE DN 100 / NPS 4 GE47004_B Figure 4. EZH Series Working Monitor Pilot Mounting Assembly (continued)
  • Page 14 BACK CHECK VALVE TYPE PRX/120 TYPE SA/2 “B” PORT GG04807_B DN 25 THROUGH 80 / NPS 1 THROUGH 3 BACK CHECK VALVE EZH SERIES NPS 4 / DN 100 BACK CHECK VALVE “L” PORT TYPE SA/2 TYPE PRX/120-AP “A” PORT “B”...
  • Page 15 EZH and EZHSO Series TYPE PRX/120-AP OR PRX/125-AP TYPE PRX/120 OR PRX/125 TYPE PRX/125 OR PRX/125-AP TYPE PRX/120 OR PRX/120-AP S - BLEED PORT B - SUPPLY PORT L - LOADING PORT A - SENSING PORT D - DAMPER R - RESTRICTOR Figure 6.
  • Page 16 For further information visit www.emersonprocess.com/regulators The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC, a business of Emerson Process Management.

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Ezhso series