Assembly - Smooth Fitness 9.1 SERIES Owner's Manual

Treadmill Assembly
Attention!
The following instructions are included only as information so that you, the consumer,
understand basically how the treadmill is assembled.
1: Remove treadmill from carton. You may pick the rear of the treadmill up and roll it off
the packaging. Remove foam padding, wrap, etc. Observe for possible freight
damage.
Note: You will need a phillips screw driver and 1/2" wrench to complete assembly.
2: This owners manual packet contains (2) Allen wrenches, (4) black plugs, (2) Allen
bolts and (2) "gold" flanged washer/nuts. When practical, assembly hardware is
mounted in appropriate locations that require removal and replacement. The com-
puter head is loose. Set aside for step 6.
3: With Allen wrench (provided) unbolt the console uprights from base. The 5/16" x 1"
Allen bolts and "gold" special nut/washers will be used in step 5.
4: Raise the console upright assembly and place upright console assembly into front
grill area. Be careful of the two cables. A bottom and rear 3/8" pin will help locate
into proper position to allow hardware installation. Locate the (2) 5/16" x 1" black
Allen bolts and "gold" special 5/16" washer/nuts removed in step 4 and also the (2)
sets in parts bag. Place one bolt on the end of the Allen wrench (provided) and
insert thru any one of (4) round frame holes. Bolt should go thru console hole to
allow "gold" 5/16" hex nut/washer to be started. Hand "run" the nut against the
console so that it will not turn during tightening with Allen wrench. Do not tighten with
Allen wrench until all (4) nut/bolt assemblies are inserted and started. Tighten all
bolts. Nuts should "hold" without a wrench. If they do not hold use an open end
wrench from the bottom. Insert the (4) black plugs into the access holes.
Note: For heavy use units it is advisable to use a wrench on the nuts and add additional
torque to nut / bolt.
5: Handles will install thru access holes in console upright. Remove both 5/16" Allen
bolts in each handle with included wrench that is located in parts bag. Slide handle
(flair to outside) thru access holes in console upright. Use caution to avoid data
cables in left hand side console upright. You may observe data cable clear-
ance from top of open console upright. Start both bolts into hand rail thru console
upright. Repeat procedure for opposite hand rail. Tighten all bolts.
6: Locate the upper computer head assembly. Place in approximate position and plug
the (2) data cables into the back of computer board. A green (ground) wire will
attach to a 1/4" spade lug (terminal) near the red stop switch. Remove the (2) black
screws on rear of computer head. Align the front of the computer head (with slots)
over the (2) screws attached to console upright / channel. Bring the head down to
position at rear of upright channel. Secure the (4) black phillips head screws.
Page 5