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Milnor 76028 CBW Schematic/Electrical Parts
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Milnor 76028 CBW Schematic/Electrical Parts

Continous batch washer system mark 9 controls
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Published Manual Number/ECN: ME76CBW3AE/2019044A
• Publishing System: TPAS2
• Access date: 02/05/2019
• Document ECNs: Latest
Schematic/Electrical Parts
76028, 76039G3 & 92048G4
CBW® Continous Batch Washer
System
Mark 9 Controls
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 76028 CBW

  • Page 1 Published Manual Number/ECN: ME76CBW3AE/2019044A • Publishing System: TPAS2 • Access date: 02/05/2019 • Document ECNs: Latest Schematic/Electrical Parts 76028, 76039G3 & 92048G4 CBW® Continous Batch Washer System Mark 9 Controls PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

  • Page 3: Table Of Contents

    How to Get the Necessary Repair Components BIUUUD19/20081231 Safety—Continuous Batch Washer BIUUUS27PC/20051111 CBW to Press System Connections MSIN0911AE/1998247N Special Load Interface Requirements for the Milnor Centrifugal Extractor BICXUI01/20021226 Milnor Allied Interface Specifications and Signals, CBW BICALC02CL/20041008 Ecolab HELMS Data Interface BIPCUI07/2016022 How to Use Milnor®...

  • Page 4: Description

    Table of Contents, continued ME76CBW3AE/19044A Page Description Document Interpret Relays W9CBW3IB/2004364B Module Controls Boards Wiring W9CBW3JA/2011432B Typical 8/16 Board Inputs/Outputs W9CBW3JB/1999193B Module Inputs/Outputs W9CBW3JC/2016122B Typical 24 Output Board Wiring W9CBW3JD/2003445B Conductivity / PH probe wiring W9CBW3JE/2016033B Flush Enhance/Quick Refill W9CBW3JH/1999133B Loading Flush Pump Interface W9CBW3LA/2016494B Loading Conlo/Conwa Controls...
  • Page 5 Table of Contents, continued ME76CBW3AE/19044A Page Description Document Optional Flashing Signal W9CBW3NFS/2016194B Reuse Tank to Drain Wiring W9CBW3RA/2003236B Standard I/O Outputs W9CBW3SA/1999193B Standard I/O Outputs (Sheet 2) W9CBW3SB/2016202B Shaker Screen Interface<12-1-2018 W9CBW3SC/2019033B Shaker Screen Interface >12-1-2018 W9CBW3SCA/2019044B Emergency Stops W9CBW3SD/2017282B Proximity Switches W9CBW3SE/2009196B Remote Goods/Formula Selector...
  • Page 6 Table of Contents, continued ME76CBW3AE/19044A Page Description Document Control Box Layouts W6LINTCONT/2017444B Board to board wiring W6LINTCON1/2017444B Lint Tank to Module Pump W6LINTCON2/2017473B Module to Lint Tank W6LINTCON3/2017444B Inputs/Outputs W6LINTCON4/2017444B Magnetic Flow Meter W6LINTCON5/2017444B Light Stand W6LINTCON6/2017444B Lint Tank Level W6LINTCON7/2017444B...
  • Page 34 (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 35: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 36: Safety—Continuous Batch Washer

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 37 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 38 • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service. PELLERIN MILNOR CORPORATION...
  • Page 39 • Do not service the machine unless qualified and authorized. You must clearly understand the hazards and how to avoid them. • Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of PELLERIN MILNOR CORPORATION...
  • Page 40 • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. • Abide by the confined space entry procedures in the reference manual. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
  • Page 41 <B8=( 04('!#&= —In the low voltage control box of the Press, you will see the tag identified as "Micro 6 Systems— Press—Customer’s Connections". These connections are made to TBA located in the press low voltage control box. Dry Code information is as follows: Dry Code A connects in TBA 99 Dry Code B connects in TBA 90 Dry Code C connects in TBA 91...
  • Page 42 32G De^^U\ d_ @bUcc CicdU] 3_^^USdY_^c =C9> )!!15)("$'> " _V " — Connects between TBA 85 and TBA 100. This is only used when there is an allied Shuttle. This contact closes when the Press is ready to unload goods. Please note that the inputs conduct a ground potential.

  • Page 43: Special Load Interface Requirements For The Milnor

    Special Load Interface Requirements for the Milnor Centrifugal Extractor Regardless of what device loads a Milnor centrifugal extractor or what type of system the extractor is in, communication between the extractor and the loading device requires one or more allied interface connections (see Note 1).
  • Page 44 ) allied output. However, the “don't main press goods” output, normally used with the Milnor two-stage press, may be used for this purpose. Wire this output to the empty load input on the extractor. Whether the CBW is Miltron or Mentor controlled, enable this output for the “pass empty”...
  • Page 45 The Generation3 (G3) Mentor controller does not provide an explicit press free input. On these machines, allocate a programmable input for this purpose and assign it input op code 11 (“Press Free”). — End of BICXUI01 — PELLERIN MILNOR CORPORATION...
  • Page 46 Interface Specifications and Signals, CBW Allied An allied device that interfaces with the Milnor system machine equipped with Mark 5 or later microprocessor controls must meet the electrical specifications and functional requirements given in Section 1 “Electrical and Functional Specifications”.
  • Page 47 Functional Requirements 1.3. 1. For numeric signals (batch codes) from allied to Milnor (allied loading interface), all signals must be properly set when the operational signal indicating this data is valid occurs. Signals must remain set for the longer of 5 seconds or through any subsequent operational signal requiring this data (see “Loading Interface non-Numeric Signals...”).
  • Page 48 In an allied loading interface, all numeric signals pass from allied to Milnor and are therefore, inputs to Milnor. 2. Loading interface non-numeric signals and enabling order—In this table, each row represents a signal and each column provides pertinent information for that signal.
  • Page 49 / start conveyor or release bag** * For outputs from Milnor, Milnor does not normally assign either pin of the potential-free contact as the common. Hence, both pins have unique pin and wire numbers. ** This output provides potential-free contacts, but actuates during every cycle and bypasses the loading conveyor controls on the Mentor console.
  • Page 50 Not available. * For outputs from Milnor, Milnor does not normally assign either pin of the potential-free contact as the common. Hence, both pins have unique pin and wire numbers. In this table these are listed together in the same cell, with a dot between (e.g., 1 • 17).
  • Page 51 * For outputs from Milnor, Milnor does not normally assign either pin of the potential-free contact as the common. Hence, both pins have unique pin and wire numbers. These are listed together in the same cell, with a dot between (e.g., 1 • 17).
  • Page 52 **** terminal terminal Input load allowed / press free (G2 Mentor only***) Milnor sets all batch data (previous two tables and next six signals) before it enables the "transfer complete / start press" signal. Output* WCIR WCIR o1/13 new formula...
  • Page 53 Op Code 09 “Early Call” and Input Op code 11 “Press Free” are specifically intended for use with allied interface signals. For example, if the Miltrac controller is not used, a Milnor CBW may be interfaced with a Milnor centrifugal extractor via an allied interface. In this situation, three special purpose operational signals, two of which use the mentioned Op codes, must be defined.
  • Page 54 —An output assigned to the last CBW module must be defined 3.2.3.1. to provide the signal needed by two load interface operational inputs on the Milnor extractor. It is permissible to trigger these inputs simultaneously, (thus requiring only one programmable output on the CBW, not two).
  • Page 55 H = This input is represented by the character “H” on the display. Note 6: When the Milnor Dryer/Shuttle Controller is provided for a new installation, the LCD displays are omitted from the controllers for any shuttle(s) and dryer(s) also provided. In this case, inputs and outputs...
  • Page 56 This table's columns correspond to, and align with the columns in each table of numeric signals herein. For higher numbers, use the “Decimal Value of Signal” values in this table to convert between decimal and binary as explained herein. PELLERIN MILNOR CORPORATION...
  • Page 57 602 to binary, use the “Decimal value of binary 1 in this position” values, as follows: 512 = highest value not exceeding 602. 602 – 512 = 90 64 = highest value not exceeding 90. 90 – 64 = 26 16 = highest value not exceeding 26. 26 – 16 = 10 PELLERIN MILNOR CORPORATION...
  • Page 58 (zero) in any position has the decimal value 0 (zero). The conversion for binary 1001011010 looks like this: 512 + 0 + 0 + 64 + 0 + 16 + 8 + 0 + 2 + 0 = 602 Hence, binary 1001011010 = decimal 602. — End of BICALC02 — PELLERIN MILNOR CORPORATION...

  • Page 59: Ecolab Helms Data Interface

    BIPCUI07 (Published) Book specs- Dates: 20160222 / 20160222 / 20160222 Lang: ENG01 Applic: PCU Ecolab HELMS Data Interface This document describes how to connect a Milnor CBW tunnel washer to an Ecolab chemical controller with a HELMS data interface in the field.
  • Page 60 —This signal originates at the Milnor equipment. The source is pin MTA31-6 on the 3.4. Milnor 6-output board. This is the clock pulse used to send data to the Ecolab controller. Data —This signal originates at the Milnor equipment. The source is pin MTA31-9 on the 3.5.
  • Page 61 Ecolab HELMS Data Interface Tunnel to Hold —This signal originates at the Milnor equipment. The source is a control bit 3.6. programmed with op code 03. The init code, hold code, and on-time are ignored. This signal is ON when the tunnel washer is not in a hold condition.
  • Page 62 “SR” stands for safety reset. Thus, CDSR is a time delay relay that serves as a safety reset. ® The following are descriptions of electrical components used in Milnor machines. Descriptions are in alphabetical order by the component class code (two character prefix).
  • Page 63 ® How to Use Milnor Electrical Schematic Diagrams Figure 2: Time Delay Relay (CD) Coil and Contacts Legend Coil Contacts CL=Control, Latch Relay (Figure 3)—A relay which latches in an energized or set position when operated by one coil (the latch/set coil). The relay stays latched even though coil voltage is removed.
  • Page 64 ® How to Use Milnor Electrical Schematic Diagrams Figure 5: Photo-eye (CP) Symbols Legend Example of single assembly Example of two separate assemblies CS=Control, Contactor/Motor Starter (Figure 6)—A relay capable of handling heavier electrical loads, usually a motor. Figure 6: Other Control Symbols...
  • Page 65 ® How to Use Milnor Electrical Schematic Diagrams Figure 7: Thermal Overload (ET) Schematic Symbol Legend Heater (one per phase) Overload relay; contacts open if overload condition exists EX=Electrical Transformer (Figure 8)—A device that transfers electrical energy from one isolated circuit to another, often raising or lowering the voltage in the process.
  • Page 66 ® How to Use Milnor Electrical Schematic Diagrams Figure 10: Proximity Switches (PX) Switch Symbols Legend Alternating current proximity switch Direct current proximity switch SC=Switch, Cam Operated (Figure 11)—A switch in which the electrical contacts are opened and/or closed by the mechanical action of a cam(s). Applications include 35-50 pound timer operated machines, Autospot, timer reversing motor assembly, and some balancing systems.
  • Page 67 ® How to Use Milnor Electrical Schematic Diagrams Figure 15: Mechanical Switch (SM) Figure 16: Pressure Switch (SP) ST=Switch, Temperature Operated (Figure 17)—A switch that is actuated at a preset temperature (e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or Combistats).
  • Page 68 Milnor machines often do not correspond to the pin numbers shown in the schematics. • Ignore pin numbers imprinted on in-line connectors (e.g., Molex connectors) and relay bases.
  • Page 69 ® How to Use Milnor Electrical Schematic Diagrams Figure 22: Plug-in Relays 11-pin Relay with Grey Base Legend Left. View of relay base Right. Same view, show- ing pin num- bers 14-pin Relay with Grey Base (older) 14-pin Relay with Black Base (newer)
  • Page 70 ® How to Use Milnor Electrical Schematic Diagrams Note 3: Relay functional names ending with the letter "M" (e.g., CRxxM) are not discrete components but are a component of a printed circuit board. They are usually not individually replaceable. Figure 23: AMP Connector Pin Locations...
  • Page 71 ® How to Use Milnor Electrical Schematic Diagrams Figure 24: Molex Connector Pin Locations 15-pin Connector 9-pin Connector 6-pin Connector 4-Pin Connector 2-pin Connector Legend View of mating halves of connector Same view, showing assigned pin numbers PELLERIN MILNOR CORPORATION...

  • Page 72: Sample Schematic

    ® How to Use Milnor Electrical Schematic Diagrams Figure 25: Pressure Switch Component Legend Contact 1—Normally open Contact 2—Normally closed Contact 3—Common Figure 26: Toggle Switch Component Legend Normally closed contacts Common contacts Normally open contacts Pole Figure 27: Switch with Replaceable Contact Blocks...
  • Page 73 3. Line numbers are provided along the bottom edge of the drawing. These permit service ® personnel in the field and at the Milnor factory to quickly relate circuit locations when discussing troubleshooting over the phone. Page and line numbers are referenced on the drawing as explained in items five and six below.
  • Page 74 Mass termination assembly Pin number 1MTA5-6 MTA designation on board Board MTA group designation An MTA is a connection on an Any relay that ends electronic circuit board. The with an "M" is notes and the tag page locate located on an the appropriate board.
  • Page 75 This indicates on which page (W6DRYGS+) and line number (08) the relay coil can be found for this set of contacts Major revision (letter) Page number (S+) Machine type (Gas fired dryer) Wire identification marking. This designation is stamped on the wire every 6 inches and is used with the signal routing table.
  • Page 78 MENTOR CONLO OR CONWA FLUSH INTERPRET INTERFACE BOX RELAY BOX CONWA LIGHTS WCJR WCJI CUSTOMER CONNECTIONS WCCW MAIN CONTROL BOX WCT* ASSIGNABLE ASSIGNABLE OUTPUTS INPUTS WCA* WCB* PROXIMITY SWITCHES C.W. C.C.W. PROXIMITY SWITCHES TRANSFER SAFETY W9CBW3CC 99133B...
  • Page 79 MAIN CONTROL BOX MENTOR PROXIMITY SWITCHES WCA* OUTPUTS MENTOR WCB* INPUTS WCT* TEMPERATURE PROBES WASH ZONE AND RINSE ZONE MENTOR CONNECTIONS FOR WASH ZONE INTERFACE FEED THRU FOR PROX SW. LEVEL SWITCHES CUSTOMER CONNECTIONS WCCW CONLO/CONWA CONNECTIONS FLUSH INTERFACE BOX WCIR INTERPRET RELAYS I1-I16 WCJR...
  • Page 80 MUST BE 0MTA1 1MTP INSTALLED WITH NOTCH WCWA IN POSITION SHOWN. ESPS BPB 186 MENTOR POWER PROCESSOR BOARD SUPPLY 120VAC TO +12VDC, -12VDC,5VDC 1MTD CRPR EDGE CARD CONNECTOR OPTIONAL CBW SYSTEMS MENTOR CONTROL PANEL B2TAG99014 PELLERIN MILNOR CORPORATION 2009173A W9CBW3TG1 2009173B...
  • Page 81 ELPFN SHPF VEFT DOOR _____ G3 CBW SYSTEM MARK 9 FLUSH TANK INTERFACE BOX B2TAG99011 __________ 99247G PELLERIN MILNOR CORPORATION GROUND FAULT OUTLET 110/120VAC-20AMP MENTOR UNINTERRUPTED POWER SUPPLY ONLY OUTLETS WITH BLACK BACK- GROUND AROUND THEM ARE BATTERY CSMP+ CSTP+...

  • Page 82: Allied Interface

    SW1 SW2 BIO1 (8 OUTPUT/16INPUT BOARD #1) ADDRESS SW1 SW2 BIO-2 (8OUTPUT/16INPUT BOARD #2) ADDRESS SW1 SW2 BIO-3 (8OUTPUT/16INPUT BOARD #3) ADDRESS SW1 SW2 A TO D CONVERTOR FOR TEMPERATURE MODULES 1 THRU 8 ADDRESS SW1 SW2 A TO D CONVERTOR FOR TEMPERATURE MODULES 8 THRU 16 ADDRESS SW1 SW2...
  • Page 83 WCIR BAS-A SNUBBER BOARD SW1 SW2 BIO-A (8 OUTPUT-16 INPUT BOARD) ADDRESS SW1 SW2 BIO-B (8 OUTPUT-16 INPUT BOARD) ADDRESS SW1 SW2 BO24-1 (24OUTPUT BOARD 1) (OPTIONAL FOR INTERPRET RELAYS) ADDRESS SW1 SW2 BO24-1 (24OUTPUT BOARD X) (OPTIONAL FOR 32 INTERPRET RELAYS) ADDRESS BLANK SW1 SW2...
  • Page 84 W9CBW3TG3 2009173B...
  • Page 85 W9CBW3TG3 2009173B...
  • Page 86 CRCWL CRCW0 CRUN2 CBMC CONWAY ONLY MTP1 CSCF CSCR PSCL OPTIONAL MTP2 BSM-1 CBW SYSTEMS MARK 8/9 CONWA/CONLO CONTROL BOX PELLERIN MILNOR CORPORATION B2TAG92059 __________ 2014385A CRPS CRNIH CDHL ETPUP ETPUQ CRFT CRHA1 CR24 CSPUP CSPUQ ELPS SHEF VEFT EX24...
  • Page 87 CRHFF CRNSA CBWZ2 24V AC DOOR XFMR _ _ _ _ _ RINSE ZONE BOX B2TAG91057 __________ 2008224G MARK 8 CBW MODULE PELLERIN MILNOR CORPORATION OPTIONAL FOR 3HP S/S PUMP CBWZR CSWFS ELNFT ELNFS SHWFS CR37 CDIN CRHL CR24 CRFD...
  • Page 88 W9CBW3TG5 2002045B...
  • Page 89 W9CBW3TG5 2002045B...
  • Page 90 T1 T2 T3 GND L1 2F L1 L2 L3 GND REACTOR DRIVE PUMP MOTORS MOTORS SKVA INCOMING PWR FROM FUSED DISCONNECT G3 CBW ONLY FOR MENTOR’S POWER MARK 8/9 CBW SYSTEMS INVERTER CONTROL BOX B2TAG94042 PELLERIN MILNOR CORPORATION 2009153A W9CBW3TG6 2009233B...
  • Page 91 W9CBW3TG6 2009233B...
  • Page 92 W9CBW3TG7 2015253B...
  • Page 93 W9CBW3TG7 2015253B...
  • Page 94 OPTIONAL CDWDT OPTIONAL CRSBF CRFLK CRFLL CRFE CRFI CRLD4 CRCBF CRLD3 OPTIONAL G3/G4 CBW SYSTEM MARK 9 MAIN CONTROL BOX LEFT PANEL PELLERIN MILNOR CORPORATION B2T2010016 ___________ 2015253A W9CBW3TG8 2015253B...
  • Page 95 OPTIONAL L1 L2 L3 CBMPFE CBMPFG CBFPM1 CBMPF CBIP1 PUMP MOTOR DYNAMIC BRAKE RESISTOR POWER FROM INVERTER OPTIONAL 1RELAY FOR EACH FAST FILL MODULE CSMPFE CSMPFG CSIP1 CSFPM1 CSMPF PULSE PULSE DYNAMIC BRAKE RESISTOR CRPFG CRFG CRPF CREP CRSLA CRSL CRFFX CRFFY CRFFZ...
  • Page 96 CRHN CRLCB CRST2 CRNS8 CRAB CRMF CRCB CREST CRWDT SERIAL LINK CONNECTION 120V POWER FEED STANDARD OUTPUTS TO MENTOR GROUND CRFLI CRXM1CRCN1H G3-G4 CBW SYSTEM MARK 9 MAIN CONTROL BOX RIGHT SECTION PELLERIN MILNOR CORPORATION B2T2010014 ___________ 2015253A W9CBW3TG9 2015253B...
  • Page 97 CRI15 CRI14 CRI13 CRI12 CRI11 CRI10 CRI 9 CRI 8 CRI 7 CRI 6 CRI 5 CRI 4 CRI 3 CRI 2 CRI 1 G3/G4 CBW SYSTEM MARK 9 INTERPRET RELAY PANEL PELLERIN MILNOR CORPORATION B2T2010015 ___________ 2015124A W9CBW3TG9 2015253B...
  • Page 265 Maestro Modifications...
  • Page 281 Lint Controller...
  • Page 284 2MTA1 BDVFD 1MTA28 OUTPUTS SHSMA ELERP EBSB SHEPR BPB ARM7 PROCESSOR BOARD VERP VEPFE MICRO 6 SYSTEMS LINT CONTROLLER B2T2011017 2017444A ARM 7 PROCESSOR BOX PELLERIN MILNOR CORPORATION W6LINTCONT 2017444B...
  • Page 285 120V DYNAMIC BRAKE RESISTOR DYNAMIC BRAKE RESISTOR RESISTOR BOARD INVMPFG INVMPFE INVERTER INVERTER LINE LINE FILTER FILTER MODULE TO LINT TANK TO LINT TANK MODULE PUMP INVRMPFG INVRMPFE MICRO 6 SYSTEMS LINT CONTROLLER B2T2011018 PELLERIN MILNOR CORPORATION 2017444A W6LINTCONT 2017444B...

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