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Translation of the original Operating manual GM 5000EAC Edition 03/2012 Electrostatic AirCoat Spray gun for manual operation with fl at or round jet nozzles II 2 G EEx 0.24 mJ 0102 B_03154 (in submission)
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Translation of the original Operating manual GM 5000EAC Edition 03/2012 Electrostatic AirCoat Spray gun for manual operation with fl at or round jet nozzles II 2 G EEx 0.24 mJ 0102 B_03154 (in submission)
Safety instructions for the operator 2.1.1 Electrical equipment 2.1.2 Personnel qualifi cations 2.1.3 A safe work environment Safety instructions for staff 2.2.1 Safe handling of WAGNER spray units 2.2.2 Earth the unit 2.2.3 Material hoses 2.2.4 Cleaning 2.2.5 Handling hazardous liquids, varnishes and paints 2.2.6...
Safety instructions for the operator 2.1.1 Electrical equipment 2.1.2 Personnel qualifi cations 2.1.3 A safe work environment Safety instructions for staff 2.2.1 Safe handling of WAGNER spray units 2.2.2 Earth the unit 2.2.3 Material hoses 2.2.4 Cleaning 2.2.5 Handling hazardous liquids, varnishes and paints 2.2.6...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Contents Preparation of paints 5.2.1 Viscosity conversion table Start-up 5.3.1 General rules for making adjustments to the spray gun 5.3.2 Preparation for starting up Working 5.4.1 Filling with working material 5.4.2 Start-up for spraying AirCoat 5.4.3 Cleaning of clogged round jet nozzles...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Contents Preparation of paints 5.2.1 Viscosity conversion table Start-up 5.3.1 General rules for making adjustments to the spray gun 5.3.2 Preparation for starting up Working 5.4.1 Filling with working material 5.4.2 Start-up for spraying AirCoat 5.4.3 Cleaning of clogged round jet nozzles...
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10.1 How to order spare parts? 10.2 GM 5000EAC spare parts list 10.2.1 GM 5000EAC spare parts list- End piece 10.2.2 GM 5000EAC spare parts list - Handle 10.3 Accessories spare parts lists 10.3.1 Flat jet nozzles spare parts list...
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10.1 How to order spare parts? 10.2 GM 5000EAC spare parts list 10.2.1 GM 5000EAC spare parts list- End piece 10.2.2 GM 5000EAC spare parts list - Handle 10.3 Accessories spare parts lists 10.3.1 Flat jet nozzles spare parts list...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL ABOUT THESE INSTRUCTIONS LANGUAGES 2310481 2319150 2320152 2320153 2320154 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard. These warning instructions fall into the following categories: Danger - imminent danger.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL ABOUT THESE INSTRUCTIONS LANGUAGES 2310481 2319150 2320152 2320153 2320154 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard. These warning instructions fall into the following categories: Danger - imminent danger.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times. Always follow local regulations concerning occupational safety and accident prevention. 2.1.1 ELECTRICAL EQUIPMENT Electrical plant and unit To be provided in accordance with the local safety requirements with regard to the...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times. Always follow local regulations concerning occupational safety and accident prevention. 2.1.1 ELECTRICAL EQUIPMENT Electrical plant and unit To be provided in accordance with the local safety requirements with regard to the...
EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never point the spray gun at people.
EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never point the spray gun at people.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 2.2.4 CLEANING De-energize the unit electrically. Disconnect the pneumatic supply line. Relieve the pressure from the unit. Ensure that the flash point of the cleaning agent is at least 15K above the ambient tem- perature.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 2.2.4 CLEANING De-energize the unit electrically. Disconnect the pneumatic supply line. Relieve the pressure from the unit. Ensure that the flash point of the cleaning agent is at least 15K above the ambient tem- perature.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 2.2.6 TOUCHING HOT SURFACES ➞ Touch hot surfaces only if you are wearing protective gloves. ➞ When operating the unit with a coating material with a temperature of > 43 °C; 109.4 °F: - Identify the unit with a warning label that says „Warning - hot surface“.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 2.2.6 TOUCHING HOT SURFACES ➞ Touch hot surfaces only if you are wearing protective gloves. ➞ When operating the unit with a coating material with a temperature of > 43 °C; 109.4 °F: - Identify the unit with a warning label that says „Warning - hot surface“.
2.5.1 CORRECT USE The electrostatic hand spray gun GM 5000EAC is suitable for spraying liquid materials, particularly coating materials, using the AirCoat method. Coating materials containing solvents of Explosion Class II A may be used. The spray gun may only be used in combination with the control unit VM 500 and VM 5000.
2.5.1 CORRECT USE The electrostatic hand spray gun GM 5000EAC is suitable for spraying liquid materials, particularly coating materials, using the AirCoat method. Coating materials containing solvents of Explosion Class II A may be used. The spray gun may only be used in combination with the control unit VM 500 and VM 5000.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Cleaning If there are deposits on the surfaces, the unit may form electrostatic charges. Flames or sparks can form if there is a discharge. Remove deposits from the surfaces to maintain conductivity. Use only a damp cloth to clean the unit.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Cleaning If there are deposits on the surfaces, the unit may form electrostatic charges. Flames or sparks can form if there is a discharge. Remove deposits from the surfaces to maintain conductivity. Use only a damp cloth to clean the unit.
fitted , operated and maintained. If other makes of accessory and spare parts are used, the manufacturer‘s liability could be fully or partially null and void. The usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed. GUARANTEE CLAIM...
fitted , operated and maintained. If other makes of accessory and spare parts are used, the manufacturer‘s liability could be fully or partially null and void. The usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed. GUARANTEE CLAIM...
II 2 G EEx 0.24mJ 0102 SIRA 11 ATEX 5374X CE Certificate of Conformity The certificate is enclosed with this product. The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number. Part number : 2310487...
II 2 G EEx 0.24mJ 0102 SIRA 11 ATEX 5374X CE Certificate of Conformity The certificate is enclosed with this product. The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number. Part number : 2310487...
The electrostatic spray gun can only be used with the VM 5000 or VM 500 control units. 4.1.1 PROCESSABLE MATERIALS ➞ With the GM 5000EAC gun, paints can be applied which contain solvent of explosion class II A. ➞ The spray gun basic version is suitable for processing of sprayed substances with an electrical resistance of >...
The electrostatic spray gun can only be used with the VM 5000 or VM 500 control units. 4.1.1 PROCESSABLE MATERIALS ➞ With the GM 5000EAC gun, paints can be applied which contain solvent of explosion class II A. ➞ The spray gun basic version is suitable for processing of sprayed substances with an electrical resistance of >...
PART NUMBER DOC 2319150 OPERATING MANUAL SCOPE OF DELIVERY Quantity Part No. Description 2309871 GM 5000EAC spray gun Without control unit, material and air hose, electrical cable, air cap and nozzle. Each gun includes as standard equipment: Part No. Description 2309368...
PART NUMBER DOC 2319150 OPERATING MANUAL SCOPE OF DELIVERY Quantity Part No. Description 2309871 GM 5000EAC spray gun Without control unit, material and air hose, electrical cable, air cap and nozzle. Each gun includes as standard equipment: Part No. Description 2309368...
73 dB(A) * 0.3 MPa; 3 bar; 43.5 psi material pressure * A rated sound pressure level measured at 1 m distance according to DIN EN 14462: 2005. Measurements GM 5000EAC F with fl at jet nozzle inches 11.02 1.81 10.39...
73 dB(A) * 0.3 MPa; 3 bar; 43.5 psi material pressure * A rated sound pressure level measured at 1 m distance according to DIN EN 14462: 2005. Measurements GM 5000EAC F with fl at jet nozzle inches 11.02 1.81 10.39...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL FUNCTIONAL DESCRIPTION 4.4.1 DESIGN OF SPRAY GUN (STANDARD VARIANT) Note: The nozzle parts (item 6; 7; 13 and 14) do not belong to the basic equipment of the spray gun. The different versions can be found in Chapter 9 „Accessories“. B_03156 Item Description...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL FUNCTIONAL DESCRIPTION 4.4.1 DESIGN OF SPRAY GUN (STANDARD VARIANT) Note: The nozzle parts (item 6; 7; 13 and 14) do not belong to the basic equipment of the spray gun. The different versions can be found in Chapter 9 „Accessories“. B_03156 Item Description...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 4.4.2 FUNCTIONS OF THE SPRAY GUN When the spray gun is connected to the control unit and the control unit is switched on, the pre-defi ned recipe (R1, R2 or R3) is shown on the gun display (2) as follows.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 4.4.2 FUNCTIONS OF THE SPRAY GUN When the spray gun is connected to the control unit and the control unit is switched on, the pre-defi ned recipe (R1, R2 or R3) is shown on the gun display (2) as follows.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL SPRAYING PROCESS 4.5.1 AIRCOAT ROUND JET SPRAY PROCESS In the AirCoat process, high pressure of 3-15 MPa; 30-150 bar; 435-2176 psi is used to atomize the material. The air at 0-0.25 MPa; 0-2.5 bar; 0-36 psi produces a soft jet. The size of the spray jet can be adjusted by turning the nozzle nut.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL SPRAYING PROCESS 4.5.1 AIRCOAT ROUND JET SPRAY PROCESS In the AirCoat process, high pressure of 3-15 MPa; 30-150 bar; 435-2176 psi is used to atomize the material. The air at 0-0.25 MPa; 0-2.5 bar; 0-36 psi produces a soft jet. The size of the spray jet can be adjusted by turning the nozzle nut.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 4.5.3 ELECTRICAL RESISTANCE The spray gun produces an electrostatic fi eld by means of the high-voltage electrode. As a result, the particles of paint, which have been atomized by the spray gun, are carried to the earthed object by kinetic and electrostatic energy where they adhere, fi...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 4.5.3 ELECTRICAL RESISTANCE The spray gun produces an electrostatic fi eld by means of the high-voltage electrode. As a result, the particles of paint, which have been atomized by the spray gun, are carried to the earthed object by kinetic and electrostatic energy where they adhere, fi...
PART NUMBER DOC 2319150 OPERATING MANUAL The GM 5000EAC spray gun must be used a part of an electrostatic spraying system (Spraypack). The spraying system shown in the fi gure B_03158 is only one example of an electrostatic spraying system. Contact your Wagner distributor for assistance in designing a system to meet your needs.
PART NUMBER DOC 2319150 OPERATING MANUAL The GM 5000EAC spray gun must be used a part of an electrostatic spraying system (Spraypack). The spraying system shown in the fi gure B_03158 is only one example of an electrostatic spraying system. Contact your Wagner distributor for assistance in designing a system to meet your needs.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.1.4 PAINT SUPPLIES CAUTION Impurities in the spraying system! Spray gun blockage, materials harden in the spraying system Flush the spray gun and paint supply with a suitable cleaning agent. SIHI_0001_GB DANGER Bursting hose, bursting threaded joints! Danger to life from injection of material...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.1.4 PAINT SUPPLIES CAUTION Impurities in the spraying system! Spray gun blockage, materials harden in the spraying system Flush the spray gun and paint supply with a suitable cleaning agent. SIHI_0001_GB DANGER Bursting hose, bursting threaded joints! Danger to life from injection of material...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.1.5 EARTHING Perfect earthing of all conductive parts such as fl oors, walls, roofs, is important for optimum coating and safety. Barriers, work pieces, transport devices, coating material container, automatic movement system or construction parts in the spray area must be connected to the earthing system, with exception of the high-voltage parts during normal operation.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.1.5 EARTHING Perfect earthing of all conductive parts such as fl oors, walls, roofs, is important for optimum coating and safety. Barriers, work pieces, transport devices, coating material container, automatic movement system or construction parts in the spray area must be connected to the earthing system, with exception of the high-voltage parts during normal operation.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Earthing schema (example) Conveyor Note for the sprayer The work shoes and if Control unit used the gloves must be derivable. Work piece Earthing cable Pump R max < 1 MΩ Paint container Spraying stand B_03234...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Earthing schema (example) Conveyor Note for the sprayer The work shoes and if Control unit used the gloves must be derivable. Work piece Earthing cable Pump R max < 1 MΩ Paint container Spraying stand B_03234...
0.16 inches). Processing of up to 60 DIN-s is generally possible without problem, if high coating thicknesses are required. The Wagner AirCoat fl at jet spraying process determined optimally the different viscosity of the paint by two air cap types. These can be found in the Accessories.
0.16 inches). Processing of up to 60 DIN-s is generally possible without problem, if high coating thicknesses are required. The Wagner AirCoat fl at jet spraying process determined optimally the different viscosity of the paint by two air cap types. These can be found in the Accessories.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL START-UP 5.3.1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRAY GUN ➞ Observe safety instructions in Chapter 2. DANGER High voltage field! Danger to life from malfunctioning heart pacemakers Ensure that persons with heart pacemakers: Do not work with the electrostatic spray gun.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL START-UP 5.3.1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRAY GUN ➞ Observe safety instructions in Chapter 2. DANGER High voltage field! Danger to life from malfunctioning heart pacemakers Ensure that persons with heart pacemakers: Do not work with the electrostatic spray gun.
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PART NUMBER DOC 2319150 OPERATING MANUAL ➞ Check the level of the release agent in the Wagner pneumatic pump and if necessary fi ll the release agent up. ➞ Provide material container, containers for detergent and an empty container for return.
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PART NUMBER DOC 2319150 OPERATING MANUAL ➞ Check the level of the release agent in the Wagner pneumatic pump and if necessary fi ll the release agent up. ➞ Provide material container, containers for detergent and an empty container for return.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL B_03158 WORKING 5.4.1 FILLING WITH WORKING MATERIAL 1. Provide an empty container for return (18). See image B_03158. 2. Place suction hose (7) in the container with working material (19). Note: If the pump is equipped with a rigid suction system, it should only be diped in into the working material in maximum to the middle of the inlet housing! 3.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL B_03158 WORKING 5.4.1 FILLING WITH WORKING MATERIAL 1. Provide an empty container for return (18). See image B_03158. 2. Place suction hose (7) in the container with working material (19). Note: If the pump is equipped with a rigid suction system, it should only be diped in into the working material in maximum to the middle of the inlet housing! 3.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 8. Close return valve (17). 9. Point the gun, without nozzle, into container (18) and open it. 10. Slowly open the ball valve (11). 11. Close ball valve (11) as soon as pure working material without any air inclusions starts coming from the gun.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 8. Close return valve (17). 9. Point the gun, without nozzle, into container (18) and open it. 10. Slowly open the ball valve (11). 11. Close ball valve (11) as soon as pure working material without any air inclusions starts coming from the gun.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.4.3 CLEANING OF CLOGGED ROUND JET NOZZLES DANGER Exploding gas/ air mixture! Danger to life from flying parts and burns Never spray into a closed container. Earth the container. SIHI_0008_GB 1. By means of nozzle spanner (2), loosen nozzle insert (1) by a half turn.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.4.3 CLEANING OF CLOGGED ROUND JET NOZZLES DANGER Exploding gas/ air mixture! Danger to life from flying parts and burns Never spray into a closed container. Earth the container. SIHI_0008_GB 1. By means of nozzle spanner (2), loosen nozzle insert (1) by a half turn.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.4.5 CHANGING FROM AIRCOAT ROUND JET TO AIRCOAT FLAT JET 1. Flush the spray gun (1) out thoroughly with cleaning agent. 2. Relieve the pressure of gun and unit. 3. Save the spray gun (1) using the trigger lock. 4.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.4.5 CHANGING FROM AIRCOAT ROUND JET TO AIRCOAT FLAT JET 1. Flush the spray gun (1) out thoroughly with cleaning agent. 2. Relieve the pressure of gun and unit. 3. Save the spray gun (1) using the trigger lock. 4.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.4.6 REPLACING AIRCOAT FLAT JET NOZZLES 1. Switch off control unit. 2. Relieve the pressure of gun (1) and unit! 3. Save the spray gun (1) using the trigger lock. 4. Unscrew union nut (12) and remove air cap (10). 5.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 5.4.6 REPLACING AIRCOAT FLAT JET NOZZLES 1. Switch off control unit. 2. Relieve the pressure of gun (1) and unit! 3. Save the spray gun (1) using the trigger lock. 4. Unscrew union nut (12) and remove air cap (10). 5.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 6. Insert air cap (10) with integrated ACF 5000 nozzle (11) into the union nut (9). Make sure that the air cap horns (Y) lie in the recess of the nozzle guard. 7.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 6. Insert air cap (10) with integrated ACF 5000 nozzle (11) into the union nut (9). Make sure that the air cap horns (Y) lie in the recess of the nozzle guard. 7.
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL DANGER Exploding gas/ air mixture! Danger to life from flying parts and burns Never spray into a closed container. Earth the container. SIHI_0008_GB 1. Switch off control unit. 2. Ensure that the material pressure is relieved and shut off the air supply to the gun. 3.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL DANGER Exploding gas/ air mixture! Danger to life from flying parts and burns Never spray into a closed container. Earth the container. SIHI_0008_GB 1. Switch off control unit. 2. Ensure that the material pressure is relieved and shut off the air supply to the gun. 3.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL DISMANTLING OF THE SPRAY GUN SW12 SW12 B_03194 Torx 25 SW19 B_03195 SW21...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Carefully release the cascade without pliers. SW19 B_03196 SW22 SW19 Assembly tool for Note: needle valve. Loosen AC valve tip by hand Part no. 2309368 using an assembly tool. Use assembly tool, socket or ring spanner (no wrench).
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Carefully release the cascade without pliers. SW19 B_03196 SW22 SW19 Assembly tool for Note: needle valve. Loosen AC valve tip by hand Part no. 2309368 using an assembly tool. Use assembly tool, socket or ring spanner (no wrench).
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 1. Remove pressure spring (4). 2. Loosen clamping screw (1) completely with assembly tool (5). 3. Unscrew the complete package (3) via the complete valve rod unit (2, 6 and 7) or pull out the valve rod unit and unscrew it using an Allen key SW5.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 1. Remove pressure spring (4). 2. Loosen clamping screw (1) completely with assembly tool (5). 3. Unscrew the complete package (3) via the complete valve rod unit (2, 6 and 7) or pull out the valve rod unit and unscrew it using an Allen key SW5.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL CLEANING THE PARTS AFTER DISASSEMBLY ATTENTION Please note: ➞ All reusable parts (except for the parts that conduct the high-voltage such as cascade, end piece, plug compl. etc.) should be cleaned thoroughly using a suitable cleaning agent.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL CLEANING THE PARTS AFTER DISASSEMBLY ATTENTION Please note: ➞ All reusable parts (except for the parts that conduct the high-voltage such as cascade, end piece, plug compl. etc.) should be cleaned thoroughly using a suitable cleaning agent.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL ASSEMBLING THE SPRAY GUN SW9 1 Nm B_03448 Ensure the correct insertion position! Mounting materials: Item Part No. Description 9992590 Loctite 222 B_03201 9992698 Vaseline white PHHV II 9992831 Loctite 542 SW14 3 Nm 9992511 Loctite 243...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Insertion position compl. package Set measure X with withdrawal nut and then fasten it with the threaded pin (SW2). X = 123 ±0.1 Push together the valve rod unit and the compl.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Insertion position compl. package Set measure X with withdrawal nut and then fasten it with the threaded pin (SW2). X = 123 ±0.1 Push together the valve rod unit and the compl.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Clean and degrease the inside of the end piece and the cascade, then grease the cascade surface with Vaseline. SW19 0.8 Nm 2.5 Nm SW19 B_03205 SW21 B_03204 SW22 SW19 Push the trigger upward into the air valve piston.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL Clean and degrease the inside of the end piece and the cascade, then grease the cascade surface with Vaseline. SW19 0.8 Nm 2.5 Nm SW19 B_03205 SW21 B_03204 SW22 SW19 Push the trigger upward into the air valve piston.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 0.8 Nm Ensure the correct insertion position! SW12 SW12 B_03207 Flat jet nozzle Assembly see chapter 10.3.1. Diverse nozzle sizes see chapter 9.2. Round jet nozzle Assembly see chapter 10.3.2. Diverse nozzle sizes see chapter 9.1. B_03208...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 0.8 Nm Ensure the correct insertion position! SW12 SW12 B_03207 Flat jet nozzle Assembly see chapter 10.3.1. Diverse nozzle sizes see chapter 9.2. Round jet nozzle Assembly see chapter 10.3.2. Diverse nozzle sizes see chapter 9.1. B_03208...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL FUNCTION TEST AFTER ASSEMBLY OF THE GUN 6.6.1 CHECKING THE HIGH-VOLTAGE Necessary test equipment: VM 500 or VM 5000 control unit and HV200 high-voltage tester. High-voltage measurements on spraying gun. Connect gun cable to control unit. Take the spray gun in your hand and hold into open space. Switch on control unit and actuate trigger guard.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL FUNCTION TEST AFTER ASSEMBLY OF THE GUN 6.6.1 CHECKING THE HIGH-VOLTAGE Necessary test equipment: VM 500 or VM 5000 control unit and HV200 high-voltage tester. High-voltage measurements on spraying gun. Connect gun cable to control unit. Take the spray gun in your hand and hold into open space. Switch on control unit and actuate trigger guard.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 6.6.2 AIR TESTS Connect test or air hose to the spray gun and switch on mains pressure 0.8 MPa; 8 bar; 116 psi max. Checking the air valve The air valve must switch on and off cleanly. Test up to approx.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 6.6.2 AIR TESTS Connect test or air hose to the spray gun and switch on mains pressure 0.8 MPa; 8 bar; 116 psi max. Checking the air valve The air valve must switch on and off cleanly. Test up to approx.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 6.6.4 CHECK SPRAY PATTERN Start AirCoat spraying (without electrostatics) 1. Start up with material supply set to approx. 8 MPa; 80 bar; 1160 psi operating pressure. 2. Spray (release trigger safety catch and pull trigger) and check the atomisation. 3.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 6.6.4 CHECK SPRAY PATTERN Start AirCoat spraying (without electrostatics) 1. Start up with material supply set to approx. 8 MPa; 80 bar; 1160 psi operating pressure. 2. Spray (release trigger safety catch and pull trigger) and check the atomisation. 3.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL TROUBLE SHOOTING AND SOLUTION Functional fault Cause Remedy Insuffi cient material output • Nozzle too small. • Select larger nozzle (see Accessories chapter 9). • Material pressure too • Increase material pressure. low.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL TROUBLE SHOOTING AND SOLUTION Functional fault Cause Remedy Insuffi cient material output • Nozzle too small. • Select larger nozzle (see Accessories chapter 9). • Material pressure too • Increase material pressure. low.
Your waste Wagner electrical device will be taken back by us or our representatives and disposed of environmentally correctly. Please contact one of our service points or one of our representatives or us directly to this purpose.
Your waste Wagner electrical device will be taken back by us or our representatives and disposed of environmentally correctly. Please contact one of our service points or one of our representatives or us directly to this purpose.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL ACCESSORIES ACR 5000 ROUND JET NOZZLE CAP Part No. Description 2309883 ACR 5000 round jet nozzle cap (with nozzle spanner, without AC round jet nozzle insert) B_03210 9.1.1 AIRCOAT ROUND JET NOZZLE INSERTS The round jet nozzles are especially suited to spray pipes, profi...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL ACCESSORIES ACR 5000 ROUND JET NOZZLE CAP Part No. Description 2309883 ACR 5000 round jet nozzle cap (with nozzle spanner, without AC round jet nozzle insert) B_03210 9.1.1 AIRCOAT ROUND JET NOZZLE INSERTS The round jet nozzles are especially suited to spray pipes, profi...
Edge fi lter 200 mesh (yellow) REDUCTION FITTINGS FOR HIGH-PRESSURE HOSES The classifi cation of WAGNER fi ttings is consistent with the following classifi cation, each separated by high-pressure and low pressure fi ttings. Double fi tting - Male / Male thread Reduction fi...
Edge fi lter 200 mesh (yellow) REDUCTION FITTINGS FOR HIGH-PRESSURE HOSES The classifi cation of WAGNER fi ttings is consistent with the following classifi cation, each separated by high-pressure and low pressure fi ttings. Double fi tting - Male / Male thread Reduction fi...
HOSES AND ELECTRICAL CABLES 9.5.1 STANDARD HOSE SETS AND COMPONENTS B_03217 Item Part No. Description 2309857 GM 5000EAC hose set (7.5 m) Consisting of: 9984573 High pressure hose-DN4-PN270-¼“NPS-7.5 m-PA 2312060 Air hose compl. (8.0 m) 2307293 GM 5000E gun cable (10.0 m) 3676437 Protective hose mesh PP30 (7.0 m)
HOSES AND ELECTRICAL CABLES 9.5.1 STANDARD HOSE SETS AND COMPONENTS B_03217 Item Part No. Description 2309857 GM 5000EAC hose set (7.5 m) Consisting of: 9984573 High pressure hose-DN4-PN270-¼“NPS-7.5 m-PA 2312060 Air hose compl. (8.0 m) 2307293 GM 5000E gun cable (10.0 m) 3676437 Protective hose mesh PP30 (7.0 m)
- inlet diameter 4 mm - inside hose material FEP B_03216 Item Part No. Description 2309951 GM 5000EAC hose set (7.5 m), Low R Consisting of: 2310468 EAC high pressure paint hose, compl. (7.5 m) LowR 2312060 Air hose compl. (8.0 m) 2307293 GM 5000E gun cable (10.0 m)
- inlet diameter 4 mm - inside hose material FEP B_03216 Item Part No. Description 2309951 GM 5000EAC hose set (7.5 m), Low R Consisting of: 2310468 EAC high pressure paint hose, compl. (7.5 m) LowR 2312060 Air hose compl. (8.0 m) 2307293 GM 5000E gun cable (10.0 m)
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 10.2 GM 5000EAC SPARE PARTS LIST B_03153...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL GM 5000EAC spare parts list Item K Quantity Part No. Description 2309871 GM 5000EAC standard variant ★ ◆ 2314283 AC contacting ◆ ★ 9952777 High resistance, bare 9960808 Socket contact component GM 5000EAC end piece compl.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL GM 5000EAC spare parts list Item K Quantity Part No. Description 2309871 GM 5000EAC standard variant ★ ◆ 2314283 AC contacting ◆ ★ 9952777 High resistance, bare 9960808 Socket contact component GM 5000EAC end piece compl.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 10.2.1 GM 5000EAC SPARE PARTS LIST- END PIECE B_03164 Ensure the correct insertion position! X = 123 ±0.1...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 10.2.1 GM 5000EAC SPARE PARTS LIST- END PIECE B_03164 Ensure the correct insertion position! X = 123 ±0.1...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL GM 5000EAC end piece spare parts list Item Quantity Part No. Description GM 5000EAC end piece compl. ★ 2313314 AC air manifold ring ◆ ★ 2307180 O-ring, sheathed ◆ ★ 2312175 AC valve housing compl.
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL GM 5000EAC end piece spare parts list Item Quantity Part No. Description GM 5000EAC end piece compl. ★ 2313314 AC air manifold ring ◆ ★ 2307180 O-ring, sheathed ◆ ★ 2312175 AC valve housing compl.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 10.3 ACCESSORIES SPARE PARTS LISTS 10.3.1 FLAT JET NOZZLES SPARE PARTS LIST B_03168 Flat jet nozzles spare parts list Item Quantity Part No. Description 2315775 AC union nut compl. 2309882 LV air cap compl. 2314203 HV air cap compl.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 10.3 ACCESSORIES SPARE PARTS LISTS 10.3.1 FLAT JET NOZZLES SPARE PARTS LIST B_03168 Flat jet nozzles spare parts list Item Quantity Part No. Description 2315775 AC union nut compl. 2309882 LV air cap compl. 2314203 HV air cap compl.
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 10.3.2 ACR 5000 ROUND JET NOZZLE CAP SPARE PARTS LIST B_03169 ACR 5000 round jet nozzle cap spare parts list Item Quantity Part No. Description 2309883 ACR 5000 round jet nozzle cap 2307220 Nozzle nut ◆...
5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL 10.3.2 ACR 5000 ROUND JET NOZZLE CAP SPARE PARTS LIST B_03169 ACR 5000 round jet nozzle cap spare parts list Item Quantity Part No. Description 2309883 ACR 5000 round jet nozzle cap 2307220 Nozzle nut ◆...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL...
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5000EAC. EDITION 03/2012 PART NUMBER DOC 2319150 OPERATING MANUAL...
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DK- 8600 Silkeborg Telephone: +32 (0)2 269 4675 Telephone: +45 70 200 245 Telefax: +32 (0)2 269 7845 Telefax: +45 86 856 027 E-Mail: info@wsb-wagner.be / HP www.wsb-wagner.eu E-Mail info@wagner-industri.com United Kingdom France WAGNER Spraytech (UK) Ltd. J. WAGNER France S.A.R.L.
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DK- 8600 Silkeborg Telephone: +32 (0)2 269 4675 Telephone: +45 70 200 245 Telefax: +32 (0)2 269 7845 Telefax: +45 86 856 027 E-Mail: info@wsb-wagner.be / HP www.wsb-wagner.eu E-Mail info@wagner-industri.com United Kingdom France WAGNER Spraytech (UK) Ltd. J. WAGNER France S.A.R.L.