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Slant/Fin V-180 Installation And Operating Instructions Manual

Slant/fin gas-fired cast-iron boilers installation and operating instructions.

 
Victory
HOT WATER MODELS V-33 THROUGH V-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
INSTALLATION AND OPERATING INSTRUCTIONS
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions
Installation Requirements:
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Minimum Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .3
Horizontal Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vertical Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Regular Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electrical Controls and Wiring . . . . . . . . . . . . . . . . .11
Boiler Room Air Supply and Ventilation . . . . . . . . . . . .11
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operating Instructions:
Filling and Venting Water Systems . . . . . . . . . . . . . . . .12
Initial Start, Safety and Lighting Instructions . . . . . . . .12
IID System with Honeywell VR8204 or VR8304 . . .12
Burner Adjustment, Checking Gas Input . . . . . . . . . . .13
Care and Maintenance:
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .14
Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Annual Inspection and Cleaning . . . . . . . . . . . . . . .14
Safety Check for Control Systems . . . . . . . . . . . . . . . .15
Protection from Freezing . . . . . . . . . . . . . . . . . . . . .15
Water Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . .17
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Pump or Valve Zoning of Water Boilers . . . . . . . . . . . . . .18
General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . .19
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . .20
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
. . . . . . . . . . . . . . . . . . . . . . . . . .2
. . . . . . . . . . . . . . . . . . .4
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING THE
INSTALLATION INSTRUCTIONS
LIQUEFIED PETROLEUM (L.P.)
PROPANE FIRED GAS BOILERS
Installation location ONLY as permitted in paragraph
entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE
GAS FIRED BOILER LOCATION" on page 3 of this
The above warning does not apply to NATURAL gas
instruction book.
fired boilers.
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.
In addition where required by the authority having juris-
diction, the installation must conform to American Soci-
ety of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers. No. CSD-1.
This manual must be left with owner and should be
hung on or adjacent to the boiler for reference.
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas fired equipment and
licensed or otherwise qualified, in compliance with the
Printed in U.S.A. 301
Part No. 44-0596
IMPORTANT
WARNING
Publication No.V-40
Rev. M

Summary of Contents

  • Page 1

    ......2 Installation Requirements: Boiler Location ....... .3 Boiler Foundation .

  • Page 2

    Propane Orifice sizes indicated for sea level above are factory installed in boiler unless otherwise specified by the local authority. Orifice table is based on a higher heating value between 1000 Btuh and 1009 Btuh for Natural Gas (see III, page 13, if local higher heating value exceeds these numbers).

  • Page 3: Boiler Foundation, Minimum Clearance, Venting Requirements, Warning, Authority Having Jurisdiction

    "pool" in a basement or other space below the leak. A spark or flame from the boiler or other source may ignite the accumulated propane gas causing an explosion or fire. Provide a level, solid foundation for the boiler. Location...

  • Page 4: Chimney And Type "b" Venting

    NOT be vented into a chimney or “B” vent. Models V-90, V-120, V-150 and V-180 may be vented into a natural draft chimney or natural draft “B” vent if the factory equipped 3" diameter flue collar and adapter on the boiler is REMOVED and REPLACED by the 5"...

  • Page 5: Horizontal Venting

    A. Figures 7 and 8 show the allowed venting arrange- ments. The maximum equivalent vent length is 40 feet plus vent terminal for all models except V-180 which has a 20 feet maximum equivalent vent length. Every 90° turn in the vent piping is equivalent to 5 feet of straight run, (eg.

  • Page 6: Vertical Venting, Regular Inspection, Gas Piping

    Model/Vent Size NATURAL DRAFT CHIMNEY AND TYPE “B” VENTING V-90, V-120, V-150 and V-180 boilers may be vented into a chimney (see “Chimney and type “B” venting” paragraph on page 4) or into a type “B” vent, ONLY when converted to the 5"...

  • Page 7

    All vent connector joints must be LIQUID tight. Figure 6b. Venting with “B” vent or metal-lined chimney for V-90, V-120, V-150 and V-180 only Minimum vent connectors diameter is 5 inches. It may have to be upsized to 6 or 7 inches (see Table 2).

  • Page 8

    ICTORY Figure 7. Horizontal Venting (3 IN.): All Victory Models All items shown below are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT. Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-Fab Inc. (See both horizontal and vertical venting in this booklet for restrictions).

  • Page 9

    ICTORY Figure 8. Horizontal Venting (3 IN.): All Victory Models All items shown below are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT. Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-Fab Inc. (See both horizontal and vertical venting in this booklet for restrictions).

  • Page 10

    Figure 9. Vertical Venting (3 IN.): All Victory Models All items shown below are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT. Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-Fab Inc. (See both horizontal and vertical venting in this booklet for restrictions). ICTORY...

  • Page 11: Electrical Controls And Wiring, Boiler Room Air Supply And Ventilation, Water Piping

    2. E. The minimum and maximum gas supply pressure (at the inlet of gas valve) are shown on the boiler rating plate for the type of gas used. Gas supply pressure should never be less than minimum or more than maximum pressure when the boiler or any other appliance is turned on or off.

  • Page 12

    I. FILLING AND VENTING WATER SYSTEMS A. Fill the system with water. Vent or purge of air. B. Fire the boiler as soon as possible (see following warn- ing and instructions) and bring water temperature to at least 180 degrees, while circulating water in the sys- tem.

  • Page 13

    Btuh Input = cu. ft. metered in 3 minutes x 1050 Btu/cu.ft. x 20 4. The higher* heating value of gas varies substantially for different localities. Consult with Slant/Fin’s Technical Ser- vice Dept. for re-orificing procedures if any of the following apply: a.

  • Page 14: Water Level Check, Annual Inspection And Cleaning, Warning

    III. ANNUAL INSPECTION AND CLEANING: A. It is important that this boiler be inspected by a competent serviceperson to help insure safe and reliable operation.

  • Page 15: Safety Check For Control Systems, Protection From Freezing, Water Treatment

    With the main burners firing, remove hose from pressure switch, the one toward front of boiler, see figure 14. (Model V-180 has a single sensing hose.) Gas valve should shut off the main burners. If the main burners do not shut down, shut off the power to the boiler and check for continuity across the pressure switch contacts.

  • Page 16

    APPENDIX A Removal Of Existing Boiler From Common Vent System "At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining con- nected to the common venting system placed in operation, while the other appliances remaining connected to the com- mon venting system are not in operation."...

  • Page 17: Sequence Of Operations, Wiring Diagrams

    ICTORY Sequence of Operations THERMOSTAT CALLS FOR HEAT L8148 RELAY (1K) CLOSES 1K1 AND 1K2 CONTACTS. CIRCULATOR RUNS. HIGH LIMIT CIRCULATOR CONTINUES TO CONTACTS RUN. NO FURTHER ACTION. CLOSED? INDUCER RELAY (2K) ENERGIZED. CONTACTS 2K1 CLOSE. INDUCER MOTOR RUNS. HIGH LIMIT CIRCULATOR CLOSED?

  • Page 18: Pump Or Valve Zoning Of Water Boilers

    Pump zoning system using R8230C Relays. *For zoning diagrams, combination controls without terminals and non-combination control systems, consult Slant/Fin Zoning Technical Bulletin. NOTE: Pumps are powered from . Total pump load must not exceed 7.4 amp rating of combination control pump switch.

  • Page 19

    5. Check manufacturer's recommendations. 6. Check air supply and venting system. 7. Adjust gas input to that shown on boiler rating plate. REMEDY 1. Increase firing rate to that shown on rating plate. 2. Set low limit controls to maintain a higher water tempera- ture.

  • Page 20: Piping A Heating-cooling System, Replacement Parts

    If the boiler is used to supply hot water to heating coils in air handling units, flow control valves or other devices must be installed to prevent gravity circulation of water in the coils dur- ing the cooling cycle.

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