Position of the hook and needle ........... 46 10.1 Setting the hook side clearance..........46 10.2 Setting the loop stroke position..........48 10.3 Setting the needle guard............49 10.4 Setting the needle bar height............ 50 Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Assembling the drive ..............86 18.3.1 Assembling the rotor..............86 18.3.2 Assembling the stator ............... 87 18.3.3 Assembling the encoder ............88 18.3.4 Assembling the cover ............... 88 18.3.5 Locking the machine in place ........... 89 Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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19.7.5 Setting the Additional inputs/outputs (Add I/O) parameter..116 19.7.6 Setting the barcode scanner (Scanner) parameter ....119 19.7.7 Setting the Interface (Interface) parameter ....... 119 19.7.8 Setting the Stitch functions (StitchFunctions) parameter..119 Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Errors in sewing process ............156 23.3 Messages of the software............158 23.4 Error in the software ............... 164 23.5 Testing the function of the buttons.......... 164 Technical data............... 167 Appendix ................169 Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Safety ( p. 9). If no other clear location information is used in a figure, indications of right Location information or left are always from the user's point of view. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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About these instructions Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
• Setting up the machine • Performing maintenance work and repairs • Performing work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in property damage if ignored. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
3. Cut off any overlapping cable ties. NOTICE Property damage may occur! Excess cables can impair the functioning of moving machine parts. This impairs the sewing function and can result in damage. Lay excess cable as described above. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Equal Stroke (setting an even sewing foot stroke) Stroke Feed Move (setting the stroke movement for the feeding foot) 5. Confirm with OK. The display shows all the values set in the selected service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Fig. 4: Calling up the service routine (4) Gleichm.Hub Füße absenken - OK 10. Press the OK button. You are now in the service menu again. 11. To exit the menu, press the ESC button. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
This chapter describes how to remove and then assemble the individual covers again. The text for each type of setting work then specifies only the cover that needs to be removed at that particular time. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
To erect the machine head: 1. Erect the machine head (1). For safety reasons, the machine head (1) is stopped by the bolt (2). 2. Lift the lever (3) and erect the machine head (1) completely. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
To remove the arm cover: 1. Loosen the screws (2). 2. Remove the arm cover (1). Placing the arm cover To place the arm cover: 1. Place the arm cover (1). 2. Tighten the screws (2). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
To remove the head cover: 1. Loosen the screws (2). 2. Remove the head cover (1). Placing the head cover To place the head cover: 1. Place the head cover (1). 2. Tighten the screws (2). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
To remove the valve cover: 1. Loosen the screws (2). 2. Remove the valve cover (1). Placing the valve cover To place the valve cover: 1. Place the valve cover (1). 2. Tighten the screws (2). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Loosen the screws (2). 2. Remove the throat plate slide (1). Assembling the throat plate slide To assemble the throat plate slide: 1. Place the throat plate slide (1). 2. Tighten the screws (2). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Execute the service routine Feed dog > PosToNeedle ( p. 14). The software is used to define the necessary presettings on the machine. 2. Insert the throat plate (2). 3. Tighten the screw (1). 4. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Assembling the feed dog To assemble the feed dog: 1. Place the feed dog (1). 2. Tighten the screw (2). 3. Insert the throat plate ( p. 22). 4. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Some shafts have flat surfaces at the points where the components are screwed on. This stabilizes the connection and makes setting easier. Important Always ensure that the screws are completely flush with the surface. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Fig. 14: Locking the machine in place (2) ④ (4) - Locking opening Locking the machine in place To lock the machine in place: 1. Remove the plug from the locking opening (4). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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(1) or (2). Removing the lock To remove the lock: 1. Pull the locking peg (3) out of arresting groove (1) or (2). 2. Insert the plug into the locking opening (4). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Remove the handwheel (1). 3. Loosen and turn the washer (2). Important The marking (3) on the washer (2) marks the position 0°. 4. Tighten the washer (2) 5. Place the handwheel (1). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
4. Push the arm shaft (3) to the right as far as it will go and flush with the machine casting. 5. Tighten the threaded pins (1) on the arm shaft crank (3). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Therefore, you must first align the upper toothed belt wheel on the winder wheel and then align the lower toothed belt wheel so that the toothed belt runs correctly over both wheels. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
5. Move the upper toothed belt wheel (1) to the side so that the distance to the winder wheel (3) is 0.8 mm. 6. Tighten the threaded pins (2). 7. Push the toothed belt (4) back. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
4. Move the lower toothed belt wheel (3) sufficiently far to the side so that the toothed belt (1) makes contact with the retaining ring (2) without being pushed away. 5. Tighten the threaded pins (4). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Switch off the machine. 2. Remove the lower cover on the side. Fig. 19: Setting the mechanical stitch adjustment (1) ① (1) - Tension spring 3. Remove the tension spring (1). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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5. Line up the hole (6) with the recess (7). 6. Insert a locking pin (Ø 5 mm) into hole (6) and recess (7). 7. Manually position the plates (5) so that they are parallel. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Next, pull the lever with the plastic track (9) through the spring of the stitch regulator gear and into the stop of the control cam (8). 12. Check whether the plates (5) are still parallel; if not, repeat the setting. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Proper setting The slot of the eccentric (3) is flush with the threaded pin (1). The values for the forward and backward stitches are calibrated at the OP3000 control panel ( p. 129). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Information For minimal deviations, it suffices to move the feed dog on the carrier ( p. 37). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Place the removed throat plate next to it as an aid for orientation so that the feed dog can be screwed on straight. 6. Tighten screws (1) and (5). 7. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
3. If needed, use the handwheel to correct the position manually. 4. Use the Manual bartack button (1) to check if the feed dog is at a standstill. 5. Adjust if necessary. 6. Tilt the machine head ( p. 17). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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9. Turn the pusher eccentric (2) so that feed dog and needle no longer move when the Manual bartack button (1) is pressed. 10. Tighten the threaded pins on the pusher eccentric (2). 11. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
4. Loosen the screw (2). 5. Move the feed dog (3) until it protrudes 0.6 - 1 mm from the throat plate. 6. Tighten the screw (2). 7. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
6. Turn the stroke eccentric (2) such that the upper edge of the feed dog is at the same height as the upper edge of the throat plate during the upward movement. 7. Tighten the threaded pins (3). 8. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(2) - Screw To align the needle bar linkage sideways: 1. Execute the service routine Needle-Hook > Needlebar ( p. 14). The software is used to define the necessary presettings on the machine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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13. Tighten both threaded pins (5) on the arm shaft crank (7). 14. Finish the service routine. Order Then, check the following settings: • Distance between hook and needle ( p. 46) • Loop stroke position ( p. 48) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Remove the valve cover ( p. 20). 3. Tilt the machine head ( p. 17). Fig. 32: Aligning the needle bar linkage in the sewing direction (2) ④ ⑤ (4) - Threaded pins (5) - Screw Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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7. Align the needle such that it pierces exactly in the center of the needle hole. 8. Tighten the threaded pins (4). 9. Tighten the screw (5). 10. Finish the service routine. Order Then, check the following settings: • Loop stroke position ( p. 48) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
The software is used to define the necessary presettings on the machine. 2. Tilt the machine head ( p. 17). 3. Remove the free arm cover. 4. Open the throat plate slide. 5. Disassemble the throat plate. 6. Disassemble the feed dog. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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13. Check the loop stroke position ( p. 48). 14. Tighten the threaded pins (1). 15. Remove the lock. 16. Finish the service routine. Order Then, check the following settings: 17. Position of the needle guard ( p. 49) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Disassemble throat plate, throat plate slide and free arm cover ( p. 22). 3. Disassemble the feed dog ( p. 23). 4. Lock the machine in place at position 1 ( p. 25). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
The software is used to define the necessary presettings on the machine. 2. Disassemble the throat plate ( p. 22). 3. Disassemble the feed dog ( p. 23). 4. Disassemble the throat plate slide ( p. 21). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
The hook tip is level with the lower third of the groove on the needle. Disturbance Disturbances caused by an incorrect needle bar height • Damage to the hook tip • Jamming of the needle thread • Missing stitches • Thread breaking • Needle breakage Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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When doing so, take care not to twist the needle to the side. The groove (3) must face toward the hook. 6. Tighten the screw (2) for the needle bar (1). 7. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Disturbance Disturbances caused by an incorrect setting of the bobbin case lifter: • Thread breaking • Formation of loops on the bottom side of the seam • Loud machine noise Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Ensure that the gap is not too big. The middle part of the hook must not swing back and forth, hitting the slot in the throat plate (2). 4. Tighten the screw (4). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
5. Place the plates in the gear (5) in zero position and tighten the roller lever with screw (3). 6. Set the threaded pin (6) against the roller lever in the gear's zero position. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
5. Tighten the screw (3). 6. Check whether the presser foot (1) and the feeding foot (2) are raised to the same height. If not, correct the setting. 7. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Execute the service routine Stroke > Feed Move ( p. 14). The software is used to define the necessary presettings on the machine. 2. Remove the arm cover ( p. 18). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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95° position. Important Ensure not to move the stroke eccentric (5) laterally on the axle. 5. Tighten the threaded pins (4). 6. Finish the service routine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
5. Loosen the screw (2). 6. Turn the control cam (1) to the position indicated above. 7. Peg it in place with the cylinder pin (3). 8. Tighten the screw (2). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Proper setting The distance between the raised sewing feet and the throat plate is preset to 20 mm on delivery. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Switch on the machine. 2. Call up the service routine Service > Settings > Thr.Tens.Top ( Service Instructions). The software is used to define the necessary presettings on the machine. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
② ③ ④ (1) - Lock screw (3) - Stop screw (2) - Stop screw (4) - Lock screw To adjust the tensioning plate: 1. Insert the needle thread as shown above. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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To prevent it from turning while it is being secured, use a 10 mm wrench to hold the stop screw (3) in place. 12. Check the thread tension and readjust it if necessary. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
9. When the tension drops while you are screwing in (cw) the stop screw (3), set the tension to 720±50 cN. 10. Secure the stop screw (3) using the lock screw (4). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
13.3.1 Checking the adjusted thread tension using the Schmidt MST-2000 Fig. 50: Checking the adjusted thread tension (1) To check the adjusted thread tension: 1. Insert the needle thread as shown above. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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11. Set the thread tension spring back to sewing operation (ccw, Service Instructions, chapter Setting the thread tension spring). 12. Insert the needle thread. 13. Finish the service routine. The machine is ready for sewing. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(see figure 7). 7. Remove the locking peg from the machine. 8. Remove the needle thread from the thread scale. 9. Remove the thread scale. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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10. Set the thread tension spring back to sewing operation (ccw, Service Instructions, chapter Setting the thread tension spring). 11. Insert the needle thread. 12. Finish the service routine. The machine is ready for sewing. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Fig. 53: Setting the needle thread regulator ① ② (1) - Screw (2) - Needle thread regulator 2. Turn the handwheel and observe the cycle of the needle thread around the hook. 3. Loosen the screw (1). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
3. Turn the tension disk (3) to set the spring tension. • Greater spring tension: turn counterclockwise • Lower spring tension: turn clockwise Important Do not twist the stop collar in doing so. 4. Tighten the screw (4). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
The electronic needle thread tension is calibrated in the factory and cannot be changed. If you have any inquiries about the electronic needle thread tension, please consult Customer Service ( p. 155). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
The winding process will stop automatically when the required filling quantity of the bobbin is reached. To set the winder: 1. Remove the arm cover ( p. 18). Removing the winder 2. Loosen the screws (1). 3. Remove the winder. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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(8) has engaged in the locking disk. 15. Set the switch cam (14) such that the winder lever (3) has no axial play. 16. Tighten the threaded pin (13). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Turn the hook thread guide (2): • To the front: The hook thread will be wound on further to the front • To the rear: The hook thread will be wound on further to the rear Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
3. Move the thread-pulling knife (2) in such a way that the distance between the thread-pulling knife (2) and the middle part of the hook is 0.3 mm. 4. Tighten the screw (3). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
7. Move the roller (3) such that the distance between the roller (3) and the widest extent of the control cam (2) is no greater than 0.1 mm. 8. Tighten the screw (1). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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(6) such that the tip of the thread-pulling knife (5) is flush with the tip of the counter blade (6). 10. Loosen the threaded pins (4) and adjust the knives. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Loosen the screw (1) before tightening it again to move it slightly against the counter blade (4). 2. Swing out the thread-pulling knife (3) until the arrow marking points to the cutting edge of the counter blade (4). 3. Loosen the screw (2). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
• Insert the thread into thread-pulling knife (4) and slowly turn the handwheel. • Check the handwheel position at which the thread is cut. 9. If necessary, repeat setting steps 1 – 7 until the cut takes place at 60°. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Tilt the machine head ( p. 17). 2. Turn the left adjusting ring (2) such that the threaded pins (1) are parallel to one another. The safety snap-on coupling latches into place. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
3. Using the screwdriver, turn the disk on the setting slot (5) so that 8 Nm is reached for the torque: • Increase force: turn in the direction + • Decrease force: turn in the direction - 4. Tighten the screw (7). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
① ② ① ③ (1) - Screws (3) - Handwheel flange (2) - Cover To remove the cover: 1. Loosen all 5 screws (1). 2. Remove the cover (2) from the side. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(1) - Stator with ring (3) - Cover plate (2) - Screws To disassemble the stator: 1. Loosen the screws (2). 2. Remove the cover plate (3). 3. Remove the stator with ring (1). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(2) - Threaded pins To disassemble the rotor: 1. Remove the arm cover ( p. 18). 2. Loosen the threaded pins (1), (2). 3. Remove the rotor with deep groove ball bearing (3). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Screw all threaded pins (1), (2) firmly in place, observing the surface of the shaft in doing so: Screw the first screw in the direction of rotation firmly in place on the surface. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Assemble the cover plate (3). 3. Evenly screw the screws (2) firmly in place so that a uniform gap exists between the cover plate (3) and shaft. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
18.3.4 Assembling the cover Fig. 77: Assembling the cover ① ② ① (1) - Screws (2) - Cover To place the cover: 1. Position the cover (2) at the side. 2. Tighten the screws (1). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Screw both threaded pins (3) firmly in place. In doing so, make sure that there is a distance of approx. 0.5 - 1 mm between the handwheel flange (4) and the cover plate. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(2) - Screws To assemble the handwheel: 1. Attach the handwheel (1) and tighten all 3 screws (2). 2. Set the reference position via the control; see Instructions for use DAC comfort. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Machine config. User configuration p. 111 User config. Service p. 124 Service Counter p. 131 Counter Reset data p. 131 Reset Data transfer p. 132 Data transfer Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
To change the parameters: 1. Select the menu item Service > ParameterCall. 2. Press the OK button to confirm the selection. A window appears where the parameter can be selected: Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Cat category and select the desired ► value with the buttons or the numeric buttons. The categories are ▲/▼ explained in the Parameter list 869-M PREMIUM. 5. Use the button to move to the Par parameter and select the desired ► value with the buttons or the number keys.
To set the stitch length parameter: 1. Select the Stitchlen. parameter. 2. Press the OK button to confirm the selection. 3. Enter the desired value. 4. Press the OK button to confirm the value. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Select the Foot Stroke parameter. 2. Press the OK button to confirm the selection. 3. Enter the desired value (0.5 – 9.0). 4. Press the OK button to confirm the value. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Up – the daily pieces counter counts upward Down – the daily pieces counter counts downward Enter the value to which the daily pieces counter should return when it Reset is reset (value range -999 - 999). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(visually) as small as possible. (Value range 00 – 99) St.Length Stitch length of the short stitches, generally between 01.0 – 01.5 [mm]. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
On/Off Foot Angle Position for lifting/lowering the sewing feet, to release a thread jammed underneath. (Value range 000 – 359) Height Lifting height of the sewing feet. (Value range 01.0 – 12.0) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Exhaust removal of the cut-off remaining thread. On° – Position for the start of exhaust removal (value range 000 – 359) Off – Duration of the exhaust removal (value range 00000 – 99999 [ms]) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Value range (000 – 359) Holding position of the needle outside of the material. StopTop° Value range (000 – 359) Stop position after thread cutting (reversal position). StopIdle° Value range (000 – 359) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Without a thread cutter, this menu item should be set to a very low value. (Value range 0.1 – 7.5 [s]) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Sewing foot stroke at which the speed reduction is initiated. (Value range 00.0 – 09.0) Max Stroke Sewing foot stroke at which the reduced speed is reached. (Value range 00.0 – 09.0) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Hold Pos. Position control; position is checked and resets itself Holding current of the motor Max.Current (Value range 00 – 50) Response time for the continuous current Response (Value range 000 – 100) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(Value range 0000 – 6000 [rpm]) Needle cooling is activated when the edge cutter is also activated. Edge cutter t After Sew Lag time, after which the needle cooling is deactivated. (Value range 00.0 – 10.0 [ms]) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
When the second stroke height is activated, the puller is automatically RaiseOnHP raised. (Value range: On/Off) Lowering of the roller after seam beginning; depends on stitch length Delay and application. (Value range 000.0 – 999.9 [mm]) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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0 = right 1 = left 0 = non-regulated (controlled operation) ClosedLoop 1 = regulated Settings of the lower puller roller - identical to the settings of the upper Down puller roller. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
PressureComp With extremely thick material, the foot pressure increases above the standard set value due to the material thickness. To a certain extent, the machine can compensate itself for the influence of thick material. (Value range: On/Off) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
This setting is relevant only the material end detection is activated Automatic on the Operator level. The pedal starts a program, which runs automatically. The pedal starts a program; the user determines the speed through the end of the program. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
The menu is divided into the following submenus: Parameter Explanation Reference Language selection p. 112 Language Parameter view p. 112 ParameterView Configuration of the inputs p. 113 Input Config Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
The display of the parameter numbers can be activated or deactivated. When activated, the parameter numbers appear on the display on the left next to the menu items. Fig. 83: Example ParameterView inactive An/Aus..Drehzahl Start FA° ° Stopp FA° Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Operation lock input X120B.2 (input on the circuit board) DB3000 IN (X23) X120B.15 (input on the circuit board) Light barrier (X21) (optional) X100B.4 Additional button S1 (optional) X120B.16 Additional button S2 (optional) X120B.4 Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Additional fullness Tension tape Puller Operation lock when contact is closed (N.C.) Operation lock in the seam (stop after bartack or thread cutter (N.C.)) On - stored Stored Off - not stored Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
See below for wiring examples of the additional inputs/outputs. Fig. 85: Connection of the additional inputs/outputs PIN1 X83T PIN1 X83B Important Maximum output current 100 mA - for X83T.9, X83T.10, X83T.11, and X83T.12, maximum output current 2 A. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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(GND) 19 8 (Umag) (Umag) 21 9 (OUT9) (OUT10) 22 10 (OUT11) (OUT12) 23 11 (OUT13) (OUT14) 24 12 (OUT15) (OUT16) 25 13 (GND) Fig. 88: Example of adapter for PLC and DACcomfort Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Programming Fig. 89: Connecting adapter to DACcomfort Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
If the user sews half stitches or full stitches manually, they can also be counted, if required. To do so, this function must be active. The electronic handwheel is not affected by this setting. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(Value range: On/Off) Pedal Abort Abort a program by pressing the pedal in Position -2 twice. (Value range: On/Off) 19.7.10 Setting the Electronic handwheel (Jog-Dial) parameter The electronic handwheel can be activated or deactivated. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
(Value range R/W, OFF, R/O) Restriction of access to the foot pressure Foot Press. (Value range R/W, OFF, R/O) Restriction of access to the sewing foot stroke Foot Stroke (Value range R/W, OFF, R/O) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
None of the param- eters that may have been selected for the info screen are displayed. Symbol Meaning Start bartack (off/single/double) End bartack (off/single/double) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
To set the parameter: 1. Select the Brightness parameter. 2. Press the OK button to confirm the selection. 3. Enter the desired value (000 – 255). 4. Press the OK button to confirm the value. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Test Output subitem Test of the outputs according to the wiring diagram. To test the outputs: 1. Select the desired output with the buttons. / Fig. 90: Test Output subitem Ausgang : Wert ON(1) Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Wert ON(1) 2. Confirm the selected element (e.g. button, knee button, etc.). 3. Observe the display on the control panel. If the element is functional, the display switches between under Value Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Fig. 94: Test Sew. Motor subitem Nähantrieb Drehzahl: 3. Press the OK button to confirm the input. The sewing motor runs at the entered speed. 4. To end, press the OK or ESC button. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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There is no specific procedure for testing the stepper motor encoders. The encoders are tested along with the stepper motors. If the result for the stepper motors is OK, the encoders will be functional as well. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Mat.Thickness Calibration of the stitch adjustment lever (optional p. 130 Man.St.Len. equipment) Calibration of the edge guide (optional equipment) p. 130 EdgeGuide Calibration of the pedal p. 131 Pedal Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Select a program that has a bartack. Perform the test on paper again. The stitches should run neatly into each other; if this is not the case, calibrate again. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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4. Measure the distance between the needle and the edge guide. 5. Enter the value with the buttons. ▲/▼ 6. Press the OK button to confirm the input. The calibration of the edge guide is complete. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Property damage may occur! Data and settings of the machines may be irretrievably lost. Consider BEFORE the reset exactly which data need to be deleted. Access is possible only by entering the password 25483 again. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Only data p. 134 Only Data Programs p. 135 Programs Error list p. 137 Error Log Important It is permitted only to use USB keys bought from Dürkopp Adler. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
6. To cancel, press the ESC button; to continue, press the OK button. The data transfer begins and a message appears, stating that the USB key must not be removed: Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
3. Press the OK button to confirm the selection. 4. Use the buttons to choose between the options Load from USB ▲/▼ or Store to USB. 5. Press the OK button to confirm. The following warning message appears: Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
It is possible to transfer all or just specific programs to the USB key or the control. To transfer the programs: 1. Plug the USB key into the socket (1) on the control (2). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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8. Repeat the selection for all the desired programs or select all programs at the same time (see next step). 9. Press the button; the selection Destination, Select All, ► Deselect All appears. 10. Select the Select All option with the buttons. ▲/▼ Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
All settings on the machine are retained. To load software via a USB key: 1. Switch off the machine at the main switch. 2. Plug the USB key into the socket (1) on the control (2). Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Fig. 109: Performing a software update ④ ③ OP3000 V03.94 2014-11-27 2017-01-19 (3) – Firmware version (4) - Software version 4. Wait until the machine has started and is showing the Manual mode or Automatic mode. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Programming 5. Remove the USB key from the control. The software update is complete and the machine is ready to sew. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Checking the oil level Check the hook lubrication Pneumatic system Check the water level in the pressure controller Cleaning the filter element Servicing specific components Checking the toothed belt Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Fig. 110: Cleaning ① ④ ② ② ③ (1) - Area around the needles (3) - Area under the throat plate (2) - Hook (4) - Cutter on the winder Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C: 10 mm²/s • Flash point: 150 °C Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
1. Fill oil through the oil filler opening (1) up to the MAX marking (2). 2. Turn the machine off, then on again after refilling oil. The red light will turn off. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Apply the same setting procedure to the right hook. Important The released amount of oil does not change until the operating time has run a few minutes. Sew for several minutes before you check the setting again. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
2. Place the collection tray under the drain screw (3). 3. Loosen the drain screw (3) completely. 4. Allow water to drain into the collection tray. 5. Tighten the drain screw (3). 6. Connect the machine to the compressed air supply. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the water separator (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Maintenance 20.4 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Check the assembly of the reel assembled incorrectly stand Thread tensions are too Check thread tensions tight Throat plate, hook or Have parts reworked by qualified spread have been specialists damaged by the needle Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Needle thread and hook Check threading path thread have not been threaded correctly Needle breakage Needle thickness is Use recommended needle unsuitable for the sewing thickness material or the thread Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
• If error is not corrected, check encoder 1012 Error Synchronizer fault • Replace synchronizer 1054 Error Internal short circuit • Replace control Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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DA stepper card X flywheel • Check connection cables position not found • Check stepper motor 1 for stiff movement 2130 Error DA stepper card X not • Performing a software responding update • Replace control Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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DA stepper card Z Init error • Performing a software update • Check selection of machine class 2352 Error DA stepper card Z excess current • Eliminate stiff movement in the sewing machine Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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Maintenance necessary p. 141 3354 Information Error during thread cutting • Performing a software update 3383 Information Error during reference run of the • Check motor motor • Performing a software update Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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OP3000: DAC OP unknown • Check connection message to OP3000 • Replace OP3000 • Replace control 4456 Warning OP3000: DAC no response • Check connection to OP3000 • Replace OP3000 • Replace control Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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• Replace control 6366 Information Internal EEprom defective and • Replace control external data not valid (only emergency operating features) 6367 Information Internal EEprom defective and • Replace control external EEprom not connected Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
If it is suspected that the buttons on the control panel are not functioning correctly, this function can be tested. To test the functionality of the buttons on the control panel: 1. Switch off the machine at the main switch. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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If all the buttons are functional, the display shows the following status message: 5. Press the OK button. If one or several buttons are not functional: The display shows the status message Keys NOT OK! The control panel has to be replaced. Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
Speed on delivery 2800 [min Mains voltage 230 V Mains frequency [Hz] 50/60 Operating pressure [bar] (Compressed air only required in combination with optional additional equipment) Length [mm] Width [mm] Height [mm] Weight [kg] Service Instructions 869-M PREMIUM - 00.0 - 07/2018...
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• Automatic wick lubrication with an inspection glass housed in the arm for lubricating the machine and the hook (including low oil level warning light) • All subclasses with 6 push buttons, additional button element can be assigned push button functions Service Instructions 869-M PREMIUM - 00.0 - 07/2018...