Cornelius IDC 255 Installation Manual
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Cornelius IDC 255 Installation Manual

Progate drive thru unit
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IDC 255 Progate Drive Thru Installation Manual
INSTALLATION MANUAL
IDC 255 PROGATE DRIVE THRU UNIT
www.cornelius.com
Release Date: December 31, 2008
Revision: B

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Summary of Contents for Cornelius IDC 255

  • Page 1 IDC 255 Progate Drive Thru Installation Manual INSTALLATION MANUAL IDC 255 PROGATE DRIVE THRU UNIT www.cornelius.com Release Date: December 31, 2008 Revision: B...
  • Page 2 IDC 255 Progate Drive Thru Installation Manual Publication Number: 621057419INS - 2 - © 2006, IMI Cornelius Inc.

  • Page 3: Table Of Contents

    IDC 255 Progate Drive Thru Installation Manual Safety Instructions..............1 Read and Follow all Safety Instructions .
  • Page 4 IDC 255 Progate Drive Thru Installation Manual...

  • Page 5: Safety Instructions

    IDC 255 Progate Drive Thru Installation Manual SAFETY INSTRUCTIONS EAD AND OLLOW ALL AFETY NSTRUCTIONS Read and follow all safety instructions in this manual and on the machine (decals, labels, and laminated cards). Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations before operating the machine.

  • Page 6: Unit Specification

    UNIT SPECIFICATION ESCRIPTION The Ice Drink Cornelius (IDC) series of dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice– making source, these dispensers will dispense cubes (up to 1–1/4 inch in size), cubelets, and compressed (not flaked).

  • Page 7: Progate 2 Features

    IDC 255 Progate Drive Thru Installation Manual 36.901 39.750 20.756 CORNELIUS OUT OF RATIO LOGO LABEL UNIT 30.000 SERIAL NUMBER FIGURE 1 Electrical Connections: 6 ft long power cord with 3-prong plug attached to dispenser. Power Requirements: 9.3 amps at 120 volts dedicated power supply.

  • Page 8: Installation

    IDC 255 Progate Drive Thru Installation Manual INSTALLATION OUNTING AND LACEMENT IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2–...
  • Page 9 (6') WITH INSULATION FIGURE 3 NOTE: IMI Cornelius Inc. recommends that a water shutoff valve and water filter be installed in the plain water inlet supply line. A Cornelius Water Filter (P/N 313860000) and QUICK DISCONNECT SET (P/N 313867000) are recommended.

  • Page 10: Adjust Carbonator Co2 Regulator And Turn Water Inlet Supply Line On

    IDC 255 Progate Drive Thru Installation Manual Connect the beverage system product tubes as indicated in applicable Flow Diagram in this manual or on the back of the splash panel. This work should be done by a qualified service person.

  • Page 11: Co2 Installation

    IDC 255 Progate Drive Thru Installation Manual CO2 I NSTALLATION WARNING: Machine is designed to work only with CO2. Store air supplied from a compressed air system could contain moisture and oils that could damage and/or cause the Ice Gate to loose performance or malfunction.

  • Page 12: Water Installation

    IDC 255 Progate Drive Thru Installation Manual ATER NSTALLATION To access cold plate water inlets Remove screws holding attaching lower splash panel to frame and slide panel away from machine. Use Oetker clamps to secure lines to barbed fittings. FIGURE 5 FIGURE 6 Use 3/8”...

  • Page 13: Operation Instructions

    IDC 255 Progate Drive Thru Installation Manual OPERATION INSTRUCTIONS ISPENSER PERATION The lid holder assembly is designed to help with lid storage and dispensing in a crew serve environment. The holder comes in several sizes to accommodate different size lids.

  • Page 14: Loading Of Lid Dispenser

    IDC 255 Progate Drive Thru Installation Manual OADING OF ISPENSER IMPORTANT: To assure best operation lids should be replaced when the last lid is below the black plastic bottom. Plastic Wrapped lids To remove grab the lid dispenser lifting and pulling away from merchandiser.

  • Page 15: Individual Lids

    IDC 255 Progate Drive Thru Installation Manual Individual lids Stack lids on clean flat surface with lid top facing down. FIGURE 14 Turn dispenser upside down and trap lids in the tube. FIGURE 15 Place your hand over the top to capture lids and turn it right side up.

  • Page 16: Lid Dispenser Operation

    IDC 255 Progate Drive Thru Installation Manual ISPENSER PERATION To dispense a lid: Place hand in finger slot Grab edge of lid and pull. FINGER BASE GUIDE POSITION 3 LID SUPPORT POSITION 2 LID PIVOT POINT POSITION 1 ISPENSER AINTENANCE The lid dispensers are manufactured out of materials that can survive chlorine-based cleaners and warm water <100°F.

  • Page 17: Programming (Changing) The Ice Portion

    IDC 255 Progate Drive Thru Installation Manual Ice Size Program Bar: The program bar is only active in the program mode as a visual aid in setting the portion size. Light: On start up of the unit or during a mode change (Manual to Progate) this light turns orange to inform the user that the unit is going through a self diagnostic test.

  • Page 18: Agitation Time

    IDC 255 Progate Drive Thru Installation Manual Agitation Time The software coding for the progate system involves a direct relationship between the dispense time and the agitation time. Dispense Time (mS) Agitation Ratio Agitation Time (mS) 1100 1300 1500 1700...

  • Page 19: Programming (Changing) The Agitation Time

    IDC 255 Progate Drive Thru Installation Manual The agitation time equals the dispense time multiplied by the agitation ratio. The user is given the flexibility to change the agitation ratio thereby altering the agitation time in order to ensure that the ice chute is always filled with ice for all the different ice types.

  • Page 20: Ice Portion Bar

    IDC 255 Progate Drive Thru Installation Manual Ice Portion Bar The portion bar is used to determine the amount of time programmed for each size button. Each button has a minimum and maximum amount of time that can be programmed. If a button cannot be adjusted to the size desired use another button to get the desired results.

  • Page 21: Diagrams

    IDC 255 Progate Drive Thru Installation Manual DIAGRAMS LATE The beverage assembly for the unit can be one of the following configurations: 7 Intelli Valves and 1 Variety valve; 5 Intelli Valves and 3 Variety valves; 8 Intelli Valves; or 8 UFB-1 valves. Following are the cold plate diagrams showing the each of the configurations.

  • Page 22: Intelli Valves And 3 Variety Valves

    IDC 255 Progate Drive Thru Installation Manual 5 Intelli Valves and 3 Variety Valves ELECTRICAL BOX TO PROGATE SYSTEM INCLUDED WITH UNIT PW = PLAIN WATER CW = CARBONATED WATER SHUT OFF AMBIENT VALVE VALVE APPLY 90863 LABEL APPLY 90864...

  • Page 23: Intelli Valves Or 8 Ufb-1 Valves

    IDC 255 Progate Drive Thru Installation Manual 8 Intelli Valves or 8 UFB-1 Valves PRE-CHILLED WATER TO BE POST-CHILLED FIGURE 21 © 2006, IMI Cornelius Inc. - 19 - Publication Number: 621057419INS...

  • Page 24: E - Board Off Cycle Agitation Adjustments

    IDC 255 Progate Drive Thru Installation Manual E – B OARD YCLE GITATION DJUSTMENTS When Ice is not being dispensed from the machine such as during off hours it is essential to move or agitate the ice to keep it from clumping and to replenish the ice in the cold plate. The amount of time the agitator runs and the time between the agitation cycles can be adjusted depending on ice type or application.

  • Page 25: Electrical Schematic

    IDC 255 Progate Drive Thru Installation Manual LECTRICAL CHEMATIC LEFT TOTAL FLEX 18AWG SOLENOID BLOCK RIGHT TOTAL FLEX 18AWG SOLENOID BLOCK © 2006, IMI Cornelius Inc. - 21 - Publication Number: 621057419INS...

  • Page 26: Main Electrical Box Assembly

    IDC 255 Progate Drive Thru Installation Manual LECTRICAL SSEMBLY L1 BALLEST L1 XFORMER L1 HEATER CARB MOTOR L2 CARB MOTOR CARB MOTOR EARTH EARTH IN AGITATOR EARTH AGITATOR L2 AGITATOR BLK MODE SW Publication Number: 621057419INS - 22 - © 2006, IMI Cornelius Inc.

  • Page 27: Interconnect Schematic

    IDC 255 Progate Drive Thru Installation Manual NTERCONNECT CHEMATIC L1 BALLEST L1 XFORMER L1 HEATER CARB MOTOR L2 CARB MOTOR CARB MOTOR EARTH EARTH IN AGITATOR EARTH AGITATOR L2 AGITATOR BLK MODE SW FIGURE 23 © 2006, IMI Cornelius Inc.

  • Page 28: Troubleshooting

    IDC 255 Progate Drive Thru Installation Manual TROUBLESHOOTING OWER IGHT POWER LIGHT OFF 1. Remove all other equipment Are there other Is the unit plugged from the machine circuit. equipments on the into a socket 2. Install a new dedicated circuit same circuit for the machine.

  • Page 29: No Ice Dispense In Manual Mode

    IDC 255 Progate Drive Thru Installation Manual ISPENSE IN ANUAL NO ICE DISPENSE IN MANUAL 1. Check the connector between the MODE Is the control box and the E-Box. machine inlet 2. Check relay 3 in the E-Box for pressure greater power (terminal 3&4).

  • Page 30: No Ice Dispense In Automatic Mode

    IDC 255 Progate Drive Thru Installation Manual ISPENSE IN UTOMATIC NO ICE DISPENSE IN AUTOMATIC MODE Can you 1. Check all connections to dispense ice from all the ice Some sizes portion control pc board sizes 1. Check the connector between the control box and the E-Box.

  • Page 31: Beverage Not Dispensing

    IDC 255 Progate Drive Thru Installation Manual EVERAGE ISPENSING BEVERAGE NOT DISPENSING Is the key switch there power on there power on the on/off the line side of the load side of the transformer transformer 1. Check the key switch 1.

  • Page 32: Flat Drinks

    IDC 255 Progate Drive Thru Installation Manual RINKS FLAT DRINK(S) 1. Replace carbonator pump Is the Is the Does Is CO2 drink temperature CO2 pressure in the carbonator being supplied to above 40 degrees the system cycle when a 20oz...

  • Page 33: No Carbonated Water

    IDC 255 Progate Drive Thru Installation Manual ARBONATED ATER © 2006, IMI Cornelius Inc. - 29 - Publication Number: 621057419INS...

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