Cornelius PROGATE IDC 255 Installation Manual
Drive thru unit
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Also See for PROGATE IDC 255:
- Installation manual (40 pages) ,
- Operator's manual (18 pages)
Table of Contents
Related Manuals for Cornelius PROGATE IDC 255
Summary of Contents for Cornelius PROGATE IDC 255
- Page 1 IDC 255 PROGATE DRIVE THRU UNIT Installation Manual Release Date: June 27, 2006 Publication Number: 621057419INS Revision Date: September 22, 2022 Revision: H Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
- Page 2 This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
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Page 3: Table Of Contents
IDC 255 Progate Drive Thru Installation Manual TABLE OF CONTENTS Safety Instructions..............1 Read and Follow ALL Safety Instructions . -
Page 4: Safety Precautions
IDC 255 Progate Drive Thru Installation Manual Portion Control Box Functions ........... . . 18 Programming (Changing) the Ice Portion . -
Page 5: Unit Specification
UNIT SPECIFICATION ESCRIPTION The Ice Drink Cornelius (IDC) series of dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice–making source, these dispensers will dispense cubes (up to 1–1/4 inch in size), cubelets, and compressed (not flaked). -
Page 6: Progate 2 Features
IDC 255 Progate Drive Thru Installation Manual 36.901 39.750 20.756 PCX OUT OF RATIO LABEL CORNELIUS LOGO UNIT 30.000 SERIAL NUMBER Figure 1. Electrical Connections: 6 ft long power cord with 3-prong plug attached to dispenser. Power Requirements: 9.3 amps at 120 volts or 5.5 amps at 220 - 240 volts (International Units) dedicated power supply. -
Page 7: Lid Holder Compatibility
OMPATIBILITY The following template is a guide to validate the compatibility of the cup lids that are used with the Cornelius Lid Dispensers supplied with the IDC255 Progate Ice Drink Dispenser. The lid dispensers accommodate small lids 3.75" in Dia. ± .032" in the large lid dispensers. -
Page 8: Medium Lid Template
IDC 255 Progate Drive Thru Installation Manual Medium Lid Template 4.350 Figure 3. Publication Number: 621057419INS - 6 - © 2022, Marmon Foodservice Technologies Inc. -
Page 9: Large Lid Template
IDC 255 Progate Drive Thru Installation Manual Large Lid Template 4.700 Figure 4. © 2022, Marmon Foodservice Technologies Inc. - 7 - Publication Number: 621057419INS... -
Page 10: Installation
IDC 255 Progate Drive Thru Installation Manual INSTALLATION OUNTING AND LACEMENT WARNING: It is the responsibility of the installer to ensure that the water supply to the dispensing equipment is provided with protection back flow by an air gap as defined in ANSI A 112.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test and must comply with all federal, state and local codes. - Page 11 (6') WITH INSULATION Figure 6. NOTE: Cornelius Inc. recommends that a water shutoff valve and water filter be installed in the plain water inlet supply line. A Cornelius Water Filter (P/N 313860000) and QUICK DISCONNECT SET (P/N 313867000) are recommended.
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Page 12: Adjust Carbonator Co2 Regulator And Turn Water Inlet Supply Line On
IDC 255 Progate Drive Thru Installation Manual NOTE: See applicable Flow Diagram or Decal on the lower front of the unit for the location of syrup and water connections. Clean the hopper interior. Connect the unit power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220-240 Volt International Units, a 3- wire power cord is provided. -
Page 13: Power Installation
IDC 255 Progate Drive Thru Installation Manual OWER NSTALLATION The machine is equipped with a 3 Prong plug (hot, neutral, ground) and is plugged into any standard wall outlet capable of handling 9.3 amps at 120 volts or 5.5 amps at 220 - 240 volts (International Units). The Cord may be wrapped and stored under machine for shipment. -
Page 14: Adapter Brackets Installation On To Front Panel - Straight (90°) Version
IDC 255 Progate Drive Thru Installation Manual DAPTER RACKETS NSTALLATION RONT ANEL TRAIGHT ERSION NOTE: In order to install right adapter brackets, Refer Figure 17. in page no.14 for all possible configurations of Lid holder, Cup dispenser, Straw holder & VESA mount. Figure 12 &... - Page 15 IDC 255 Progate Drive Thru Installation Manual Figure 15. shows the location of adapter brackets, suitable for Option-2, Option-5 & Option-7. Assemble Cup/Lid dis- penser adapter bracket part no.620071540 at the two left and one extreme right positions. If VESA mount hinge arm is to be installed in the center area, unscrew two screws part no.70692 and put them back with VESA mount.
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Page 16: Cup Dispenser/Lid Holder/Straw Holder/Vesa Mount Combinations
IDC 255 Progate Drive Thru Installation Manual ISPENSER OLDER TRAW OLDER OUNT OMBINATIONS PTION PTION PTION PTION PTION PTION PTION Figure 17. Item No Part No. Name 629097441 KIT CUP DISPENSER LARGE [CUP TUBE DIA 4.62" (117.3 cm) MAX] 629097462 KIT CUP DISPENSER CHILD [CUP TUBE DIA 3.65"... -
Page 17: Operation Instructions
IDC 255 Progate Drive Thru Installation Manual OPERATION INSTRUCTIONS ISPENSER PERATION The lid holder assembly is designed to help with lid storage and dispensing in a crew serve environment. The holder comes in several sizes to accommodate different size lids. •... -
Page 18: Loading Of Lid Dispenser
IDC 255 Progate Drive Thru Installation Manual OADING OF ISPENSER IMPORTANT: To assure best operation lids should be replaced when the last lid is below the black plastic bottom. Plastic Wrapped lids To remove, grab the lid dispenser lifting and pulling away from the merchandiser. Figure 19. -
Page 19: Individual Lids
IDC 255 Progate Drive Thru Installation Manual Individual lids Stack lids on clean flat surface with lid top facing down. Figure 23. Turn dispenser upside down and trap lids in the tube. Figure 24. Place your hand over the top to capture lids and turn it right side up. -
Page 20: Lid Dispenser Operation
IDC 255 Progate Drive Thru Installation Manual ISPENSER PERATION To dispense a lid: Place hand in finger slot Grab edge of lid and pull. FINGER BASE GUIDE POSITION 3 LID SUPPORT POSITION 2 LID PIVOT POINT POSITION 1 ROGATE ONTROL PERATION Portion Control Box Functions The portion control box on the PROGATE 2 has several functions including dispensing 4 programmed ice portions for 4 cup... -
Page 21: Programming (Changing) The Ice Portion
IDC 255 Progate Drive Thru Installation Manual Light: On start up of the unit or during a mode change (Manual to Progate) this light turns orange to inform the user that the unit is going through a self diagnostic test. On completion of this test the light turns green to inform the user that the machine is ready to dispense. -
Page 22: Agitation Time
IDC 255 Progate Drive Thru Installation Manual Agitation Time The software coding for the progate system involves a direct relationship between the dispense time and the agitation time. Dispense Rime Agitation Time Agitation Ratio (mS) (mS) 1100 1300 1500 1700 1900 2100 2300... -
Page 23: Programming (Changing) The Agitation Time
IDC 255 Progate Drive Thru Installation Manual The agitation time equals the dispense time multiplied by the agitation ratio. The user is given the flexibility to change the agitation ratio there by altering the agitation time in order to ensure that the ice chute is always filled with ice for all the different ice types. -
Page 24: Ice Portion Bar
IDC 255 Progate Drive Thru Installation Manual Ice Portion Bar The portion bar is used to determine the amount of time programmed for each size button. Each button has a minimum and maximum amount of time that can be programmed. If a button cannot be adjusted to the size desired use another button to get the desired results. -
Page 25: Diagrams
IDC 255 Progate Drive Thru Installation Manual DIAGRAMS LATE The beverage assembly of the unit can be one of the following configurations: 7 UFB-1 Valves and 1 Prism Valve; 5 UFB-1 Valves and 3 Prism Valves; 6 UFB-1 Valves and 2 Prism Valves; 8 Intelli Valves; or 8 UFB-1 Valves; or 8 SFV-1 Valves.. 7 UFB-1 Valves and 1 Prism Valve PRE-CHILLED WATER TO BE POST-CHILLED... -
Page 26: Ufb-1 Valves And 3 Prism Valves
IDC 255 Progate Drive Thru Installation Manual 5 UFB-1 Valves and 3 Prism Valves Figure 29. Publication Number: 621057419INS - 24 - © 2022, Marmon Foodservice Technologies Inc. -
Page 27: Ufb-1 Valves And 2 Prism Valves
IDC 255 Progate Drive Thru Installation Manual 6 UFB-1 Valves and 2 Prism Valves Figure 30. © 2022, Marmon Foodservice Technologies Inc. - 25 - Publication Number: 621057419INS... -
Page 28: Intelli Valves Or 8 Ufb-1 Or 8 Sfv-1 Valves
IDC 255 Progate Drive Thru Installation Manual 8 Intelli Valves or 8 UFB-1 Valves or 8 SFV-1 Valves PRE-CHILLED WATER TO BE POST-CHILLED Figure 31. Publication Number: 621057419INS - 26 - © 2022, Marmon Foodservice Technologies Inc. -
Page 29: E-Board Off Cycle Agitation Adjustments
Automatic (Top-Mount Ice Maker/Hard Ice 175, 215, & 255, 0.5 Seconds 20 Minutes (Cube) 300, B, BC Manual & Automatic/Cornelius Chunklet, Scots- 0.5 Seconds 3 Hours man & Hoshizaki Compressed Ice *NO FLAKED ICE* B - Beverage C-Cold plate © 2022, Marmon Foodservice Technologies Inc. -
Page 30: Electrical Schematic
IDC 255 Progate Drive Thru Installation Manual LECTRICAL CHEMATIC LEFT TOTAL FLEX 18AWG SOLENOID BLOCK RIGHT TOTAL FLEX 18AWG SOLENOID BLOCK Figure 33. Publication Number: 621057419INS - 28 - © 2022, Marmon Foodservice Technologies Inc. -
Page 31: Main Electrical Box Assembly
IDC 255 Progate Drive Thru Installation Manual LECTRICAL SSEMBLY L1 BALLEST L1 XFORMER L1 HEATER CARB MOTOR L2 CARB MOTOR CARB MOTOR EARTH EARTH IN AGITATOR L2 AGITATOR EARTH AGITATOR BLK MODE SW Figure 34. © 2022, Marmon Foodservice Technologies Inc. - 29 - Publication Number: 621057419INS... -
Page 32: Interconnect Schematic
IDC 255 Progate Drive Thru Installation Manual NTERCONNECT CHEMATIC L1 BALLEST L1 XFORMER L1 HEATER CARB MOTOR L2 CARB MOTOR CARB MOTOR EARTH EARTH IN AGITATOR EARTH AGITATOR L2 AGITATOR BLK MODE SW Figure 35. Publication Number: 621057419INS - 30 - ©... -
Page 33: Troubleshooting
IDC 255 Progate Drive Thru Installation Manual TROUBLESHOOTING OWER IGHT POWER LIGHT OFF 1. Remove all other equipment Are there other Is the unit plugged from the machine circuit. equipments on the into a socket 2. Install a new dedicated circuit same circuit for the machine. -
Page 34: No Ice Dispense In Manual Mode
IDC 255 Progate Drive Thru Installation Manual ISPENSE IN ANUAL NO ICE DISPENSE IN MANUAL 1. Check the connector between the MODE Is the control box and the E-Box. machine inlet 2. Check relay 3 in the E-Box for power pressure greater (terminal 3&4). -
Page 35: No Ice Dispense In Automatic Mode
IDC 255 Progate Drive Thru Installation Manual ISPENSE IN UTOMATIC NO ICE DISPENSE IN AUTOMATIC MODE Can you 1. Check all conne ns to dispense ice from all the ice Some sizes por on control pc board sizes 1. Check the connector between the control box and the E-Box. -
Page 36: Beverage Not Dispensing
IDC 255 Progate Drive Thru Installation Manual EVERAGE ISPENSING BEVERAGE NOT DISPENSING there power on there power on the Is the key switch the line side of the load side of the on/off transformer transformer 1. Check the key switch 1. -
Page 37: Flat Drinks
IDC 255 Progate Drive Thru Installation Manual RINKS FLAT DRINK(S) Replace carbonator pump Does Is the the carbonator Is CO drink temperature Is the cycle when a 20oz being supplied to the carbonator tank pressure in drink is dispensed above 40 degrees the system Fahrenheit correct... -
Page 38: No Carbonated Water
IDC 255 Progate Drive Thru Installation Manual ARBONATED ATER Publication Number: 621057419INS - 36 - © 2022, Marmon Foodservice Technologies Inc. - Page 39 Cornelius Inc. www.cornelius.com...