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IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600
Installation Manual
ICE-COOLED CHEST-A-FIELD
DISPENSER
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
Revision: A
EIMI Cornelius Inc; 2004
Facsimile (800) 535-4231
January 29, 2004
160822000INS
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Table of Contents
Related Manuals for Cornelius ICE-COOLED CHEST-A-FIELD DISPENSER
Summary of Contents for Cornelius ICE-COOLED CHEST-A-FIELD DISPENSER
- Page 1 IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234 Telephone (800) 238-3600 Facsimile (800) 535-4231 Installation Manual ICE-COOLED CHEST-A-FIELD DISPENSER THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page SAFETY INFORMATION ........... . RECOGNIZE SAFETY INFORMATION . - Page 3 ............. . LIST OF FIGURES FIGURE 1. ICE-COOLED CHEST-A-FIELD DISPENSER ....
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Page 4: Safety Information
SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words DANGER A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol. - Page 5 THIS PAGE LEFT BLANK INTENTIONALLY 160822000INS...
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Page 6: General Description
Ice water and ice must also be removed from inside Unit. A freezing ambient environment will cause residual water remaining inside Unit to freeze resulting in damage to internal components. FIGURE 1. ICE-COOLED CHEST-A-FIELD DISPENSER 160822000INS... -
Page 7: Theory Of Operation
Table 1. Design Data Unit Model Number: Unit With Four Dispensing Valves 264404 Overall Dimensions: Width 25-1/2 inches Depth (w/drip tray in place) 21 inches Height 15 inches Weights (approximate): Shipping 68 pounds Dry (no ice) 63 pounds Loaded With Ice 100 pounds + THEORY OF OPERATION A CO... -
Page 8: Figure 2. Flow Diagram
DISPENSER PRODUCT TANKS PRIMARY REGULATOR ASS’Y GAS CHECK VALVE (4) MANIFOLD (ITEM 2) CYLINDER COLD PLATE PRODUCT TANK (4) DISPENSING VALVE (4) LINE LEGEND PRODUCT FIGURE 2. FLOW DIAGRAM... - Page 9 THIS PAGE LEFT BLANK INTENTIONALLY 160822000INS...
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Page 10: Installation
Request a written inspection report from Claims Inspector to substantiate any necessary claim. File claim with the delivering carrier, not with IMI Cornelius Inc. 1. After Unit has been unpacked, remove shipping tape and other packing material. -
Page 11: Preparing Unit For Operation
PREPARING UNIT FOR OPERATION 1. Set product tanks CO regulator, using IMI Cornelius Inc; PRE-MIX COMPUTER slide rule or bottling room chart, at equilibrium pressure to highest temperature encountered between product tank storage area and Unit plus 5-psig operating pressure for lines 10-feet in length or less and no vertical lift. Add one pound for every 10-feet over initial 10-feet of product tank to Unit line length and one pound for every 2-feet of vertical lift. -
Page 12: Operation
OPERATION 1. Dispense from each dispensing valve until air is purged from systems and product is dispensed. 2. Check for leaks and tighten any loose connections. 3. Adjust dispensing valves for product flow rate by turning dispensing valve Compensator Adjusting Screw (Figure 4) to the left (counterclockwise) for higher product flow rate or to the right (clockwise) for lower product flow rate. - Page 13 THIS PAGE LEFT BLANK INTENTIONALLY 160822000INS...
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Page 14: Operator's Instructions
OPERATOR’S INSTRUCTIONS This section covers operators instructions for operating controls, daily preoperation check, adjustments, replenishing CO and product supplies, cleaning and sanitizing, checking cold plate ice supply, and cleaning gas check valves. CAUTION: Do not drop or rough handle Unit. Cold plate could cause severe damage to bottom of Unit. -
Page 15: Replenishing Co2 Supply
REPLENISHING CO SUPPLY NOTE: When indicator on CO cylinder regulator assembly 1800-psi gage is in shaded (‘‘change CO cylinder’’) portion of the dial, CO cylinder is almost empty and should be changed. CO supply should be checked daily and if necessary, replenished as instructed. REPLENISHING PRODUCT SUPPLY Product supply should be checked daily and if necessary, replenished as instructed. -
Page 16: Service And Maintenance
(see Figure 2) Set product tanks CO regulator, using Cornelius PRE-MIX COMPUTER slide rule or bottling room chart, at equilibrium pressure to highest temperature encountered between product tank storage area and Unit plus 5-psig operating pressure for lines 10-feet in length or less and no vertical lift. Add one pound for every 10-feet over initial 10-feet of product tank to Unit line length and one pound for every 2-feet of vertical lift. -
Page 17: Replenishing Product Supply
REPLENISHING PRODUCT SUPPLY 1. Remove gas quick disconnect (grey) and liquid quick disconnect (black) from empty product tank, then re- move tank. 2. Place full product tank in position, then connect gas quick disconnect (grey) and liquid quick disconnect (black) to full product tank. PRODUCT FLAVOR CHANGE Sanitize product system as instructed, then install full tank of new flavor product. -
Page 18: Figure 3. Parts Identification (Four-Flavor Unit Shown)
DRIP TRAY CUP REST HANGER DRIP TRAY PRODUCT INLET LINES DISPENSING VALVE (4) COLD PLATE WATER DRAIN FITTING ITEM 3 FIGURE 3. PARTS IDENTIFICATION (FOUR-FLAVOR UNIT SHOWN) 160822000INS... -
Page 19: Figure 4. Cleaning Dispensing Valve
KNOB LEVER BONNET KNOB FRICTION WASHER COMPENSATOR LEVER BALL WASHER INNER SLEEVE SHAFT AND SPRING SEAT ASS’Y OUTER O-RING SLEEVE BODY O-RING ADJUSTING SCREW SCREW FIGURE 4. CLEANING DISPENSING VALVE 13. Install dispensing valves on unit. Make sure coupling nuts are tight. 14. -
Page 20: Figure 5. Co2 Gas Check Valve
WARNING: To avoid possible personal injury or property damage, do not attempt to remove product tank cover until CO pressure has been released from tank. 22. Thoroughly rinse inside and outside of product tank that was used for sanitizing solution to remove all solu- tion residue. -
Page 21: Cleaning Co2 System Gas Check Valves
35. Install cup rest, drip tray, and drip tray holder on Unit. CLEANING CO SYSTEM GAS CHECK VALVES (see Figures 2 and 5) The CO system gas check valves must be inspected and serviced at least once a year under normal condi- tions and after any servicing or disruption of the CO system. -
Page 22: Troubleshooting
TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the... - Page 23 WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and work- manship under normal use and service. For a copy of the warranty applicable to your Cornelius prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please pro- vide the equipment model number, serial number and the date of purchase.
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- Page 25 IMI CORNELIUS INC. CORPORATE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (763) 421-6120 (800) 238-3600...