CL608e/CL612e Printers Service Manual PN 9001079 Rev. B...
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PN 9001079 Rev. B SATO America, Inc. 10350-A Nations Ford Rd. Charlotte, NC 28273 Main Phone: (704) 644-1650 Fax: (704) 644-1661 http:\\www.satoamerica.com ã Copyright 2002 SATO America, Inc. SATO CL608e/CL612e Service Manual...
2 Steps Prior to Some Procedures ... 4-2 3 DC Power Voltage Checks ... 4-3 4 Potentiometer Assignments & Adjustments ... 4-6 5a Pitch Offset Adjustment ... 4-8 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B Table of Contents Page...
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5 Clear Cutter Counter ... 7-5 6 Clear EEPROM ... 7-6 7 Sample Test Prints ... 7-7 Section 8. Troubleshooting Overview ... 8-1 Initial Checklist ... 8-2 The IEEE 1284 Parallel Interface ... 8-2 Table of Contents SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Feed Roller Assembly ... 10-27 Main PCB Assembly ... 10-30 Interface Option ... 10-31 Dispenser Assembly Option ... 10-32 10 Cutter Assembly Option ... 10-39 11 PCMCIA Memory Option ...10-43 Index ... Index -1 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
Section 1. Overview and Specifications 1.2 Physical Characteristics FRONT Width a t l Page 1-2 Depth SATO CL608e/CL612e Service Manual Height ACCESS DOOR . n i . n i . n i PN 9001079 Rev. B...
AC POWER INPUT PN 9001079 Rev. B INTERFACE SLOT (SHOWN WITH CENTRONICS PARALLEL INTERFACE INSTALLED) AC FUSE AC POWER INPUT CONNECTOR Rear Panel SATO CL608e/CL612e Service Manual Section 1. Overview and Specifications EXTERNAL ACCESSORY CONNECTOR PCMCIA MEMORY EXPANSION SLOT Page 1-3...
PRINT HEAD ASSEMBLY PLATEN ROLLER Page 1-4 RIBBON UNWIND SPINDLE SWITCHES AND SENSORS Refer to Section 1.6 HEAD LATCH SATO CL608e/CL612e Service Manual LABEL SUPPLY GUIDE MEDIA HOLDER MEDIA KNOB MEDIA HOLD DOWN PN 9001079 Rev. B...
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FEED KEY Momentary switch. Pressing this key feeds one blank label through the printer when it is off-line. When the printer is on-line, there is a user selectable option in the Service Mode (see page 2-28) to either print a copy of the previously printed label or feed a blank label. The default is to feed a blank label.
*NOTE: Optional RS232 Communication Card contains DSW1 switches which are configured when supplied with the printer. Page 1-6 POTENTIOMETERS Dip Switches used to set operational parameters of printer. Refer to Section 2 for settings. SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 1. Overview and Specifications 1.5 Components PRINT HEAD RIBBON GUIDE PLATEN PLATE LCD BOARD AND KB BOARD ON BACKSIDE OF PANEL TIMING BELTS STEPPER MOTOR PLATENS PN 9001079 Page 1-7 SATO CL608e/CL612e Service Manual Rev. B...
HEAD LATCH LEVER: When the print head is opened, a micro switch is activated and the printer will stop printing. Error message will be displayed on the LCD operator panel. SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
NOTCH/GAP SENSOR (Top Half is adjustable) ( Refer to Section 5-10) "EYE-MARK" SENSOR (Fixed: Non adjustable) SATO CL608e/CL612e Service Manual Section 1. Overview and Specifications MEDIA HOLD DOWN (Underside) LABEL OUT SENSOR: This micro switch is activated when media stock is out or when the Media Hold Down is in the up position.
Page 1-12 . n i . t f SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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General Printer Specifications t n I l e l l a i l a i l a i f f u PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section 1. Overview and Specifications l e l ) f f Page 1-13...
Section 1. Overview and Specifications 1.12 Character Fonts ® Page 1-14 c i t r i v SATO CL608e/CL612e Service Manual c i t f i r l i t y t i c t i t n i l i c...
• Thermal transfer or direct thermal mode • Head Check Mode • Hex Dump Mode • Label sensor enable/disable • Single Job or Multi-Job Receive Buffer • Operation Mode PN 9001079 Rev. B DSW1 SATO CL608e/CL612e Service Manual Section DIP SWITCHES Page 2-1...
Enable Hex Dump Selection (DSW2-4): DSW2-4 SETTING Disable Enable Receive Buffer Selection (DSW2-5): DSW2-5 SETTING 1 Item Multi-Job PN 9001079 Rev. B SETTING Transfer Direct Therm SATO CL608e/CL612e Service Manual Section 2. Configuration DSW2 DSW2 DSW2 DSW2 DSW2 Page 2-3...
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DSW2-7 SETTING Standard Non-Std. M8400 Emulation Mode (DSW2-8): DSW2-8 SETTING Disabled Enabled Backfeed Sequence Selection (DSW3-1 and DSW3-2): DSW3-1 DSW3-2 Page 2-4 SETTING Batch/Continuous Tear Off Cutter Dispenser SATO CL608e/CL612e Service Manual DSW2 DSW2 DSW2 DSW3 PN 9001079 Rev. B...
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Sensor Used Sensor Not Used Back-Feed Selection (DSW3-4): DSW3-4 SETTING Enabled Disabled External Signal Interface EXT Print Start Signal Selection (DSW3-5): DSW3-5 SETTING Disabled Enabled PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section 2. Configuration DSW3 DSW3 DSW3 Page 2-5...
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Dip Switch Settings External Signal Type Selection (DSW3-6, DSW3-7): DSW3-6 DSW3-7 Repeat Print via External Signal (DSW3-8): DSW3-8 SETTING Disabled Enabled Page 2-6 SETTING Type 4 Type 3 Type 2 Type 1 SATO CL608e/CL612e Service Manual DSW3 DSW3 PN 9001079 Rev.B...
PN 9001079 Rev.B 8 data bits, no parity, 1 Stop bit, 9600 Baud Ready/Busy Gap Sensor Multi-Job Batch Continuous Sensor Used Enabled Disabled c i t SATO CL608e/CL612e Service Manual Section 2. Configuration . n i l a t Page 2-7...
Leading Edge of Label A B C D E F G A B C D E F G A B C D E F G SATO CL608e/CL612e Service Manual Section 2. Configuration Moved with negative (-) offset to print on leading...
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Section 2. Configuration LCD Panel — Normal Mode Cancel Print Job STEP PROCEDURE Page 2-12 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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LCD Panel — Card Mode Card ->MemoryCopy SatoFont Y/N STEP PROCEDURE PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section 2. Configuration Page 2-19...
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Section 2. Configuration LCD Panel — Card Mode Card ->MemoryCopy All Y/N STEP PROCEDURE Page 2-20 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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LCD Panel — Card Mode Memory->Card Copy All <XMB> Y/N STEP PN 9001079 Rev. B PROCEDURE SATO CL608e/CL612e Service Manual Section 2. Configuration Page 2-21...
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Section 2. Configuration LCD Panel — Card Mode Card->Memory Copy Program Y/N STEP PROCEDURE Page 2-22 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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LCD Panel — Card Mode Memory->Card Copy Program Y/N STEP PN 9001079 Rev. B PROCEDURE SATO CL608e/CL612e Service Manual Section 2. Configuration Page 2-23...
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Section 2. Configuration LCD Panel — Card Mode Card Format Yes No STEP PROCEDURE Memory Format Yes No STEP PROCEDURE Page 2-24 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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LCD Panel — Service Mode To Enter Advanced Mode: STEP PROCEDURE [X.XV] Input [X.XV} PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section 2. Configuration Page 2-25...
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Section 2. Configuration LCD Panel — Service Mode [X.XV] Input [X.XV} STEP PROCEDURE Page 2-26 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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LCD Panel — Service Mode [X.XV] Input [X.XV} STEP PROCEDURE PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section 2. Configuration Page 2-27...
Section 2. Configuration LCD Panel — Service Mode Auto Online Feed Yes No STEP PROCEDURE Feed on Error Yes No STEP PROCEDURE Reprint W/Feed Yes No STEP PROCEDURE Page 2-28 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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LCD Panel — Service Mode Forward/Backfeed Distance Default STEP Ext Port Pin 9 Select PN 9001079 Rev. B PROCEDURE SATO CL608e/CL612e Service Manual Section 2. Configuration Page 2-29...
LCD Panel — Counters Mode STEP PROCEDURE Test Print Mode Test Print Mode Configuration STEP PROCEDURE PN 9001079 Rev. B See last pages in this section for test label sample print-outs SATO CL608e/CL612e Service Manual Section 2. Configuration Page 2-33...
LCD Panel — Clear Non-Standard Protocol Alt. Protocol Default Complete STEP Download User Defined Protocol Codes User Download Press the Line Key STEP PROCEDURE PN 9001079 Rev. B PROCEDURE SATO CL608e/CL612e Service Manual Section 2. Configuration Page 2-37...
User Download (Countinued) Press the Line Key STEP PROCEDURE Refer to the Operator and Technical Reference Manual for the data stream command structure required. Hex Dump Mode Online STEP PROCEDURE Page 2-38 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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LCD Panel —Firmware Download Mode STEP PROCEDURE Refer to the specific instructions provided with the flash firmware files provided by SATO America Technical Support or downloaded from the SATO America Web Site. www.satoamerica.com PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section 2.
Section 2. Configuration 2.4 Sample Test Labels CONFIGURATION BAR CODE MEMORY HEAD CHECK FACTORY Page 2-40 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
Section 3. Interface Specifications Interface Types USB INTERFACE RS232C SERIAL ETHERNET CENTRONICS INTERFACE INTERFACE PARALLEL INTERFACE Available Interfaces Page 3-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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3.3 The Receive Buffer Single Job Buffer Multi Job Buffer DTR High X-On PN 9001079 Rev. B 2.0 MB Buffer Near Full SATO CL608e/CL612e Service Manual Section 3. Interface Specifications 2.95MB DTR Low X-Off Page 3-3...
<ESC>A .. Job#1 .. <ESC>Z<ESC>A .. Job#n .. <ESC>Z Please Note: SATO does not recommend the use of mechanical data switches commonly called A/B switches, as they are known to damage both the computer and printer parallel ports. Page 3-4...
1 or 2 Stop bits (selectable) DB-25S (Female) DB-25P (Male), 50 ft. maximum length. For cable configuration, refer to Cable Requirements appropriate to the RS232C protocol chosen. High = +5V to +12V Low = -5V to -12V SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
Ready/Busy signal by the driving software. Typically on a PC, it would be either CTS (pin 5) or DSR (pin 6) on a DB-25 connector. Please Note: SATO does not recommend the use of mechanical data switches commonly called A/B switches, as they are known to damage both the computer and printer serial ports. PN 9001079 Rev.
Refer to the manual & CD supplied with the interface card. 3.8 Bi-Directional Communications Refer to the Operator's and Technical Manual for complete information. Page 3-10 USB Type B Plug 10ft (3 m) max. Windows 98 USB Port Bus Power through cable +5V@80ma SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...
3.9 Accessory (EXT) Connecto DB-9 14 Pin Centronics PN 9001079 Rev. B Pin Assignments SATO CL608e/CL612e Service Manual Section 3. Interface Specifications . l l l l i l l i l l i Page 3-11...
Type 1 Print End Type 2 Print End Type 3 Print End Type 4 Page 3-12 Pin 13 330 ohm, 1/4W Start of Print Cycle 20 Milliseconds SATO CL608e/CL612e Service Manual Signal Out End of Print Cycle PN 9001079 Rev. B...
Type 3 Print End Type 4 PN 9001079 Rev.B Start of Print Cycle 20 Milliseconds Paper or Ribbon End Head Open Motion Stopped SATO CL608e/CL612e Service Manual Section 3. Interface Specifications End of Print Cycle Paper/Ribbon Replenished Head Closed Page 3-13...
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Section 3. Interface Specifications Page 3-14 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
• Label Positions Checks and adjustments in this section require standard metric tools. Also required: Digital Multimeter required for use with SATO TP Test Module (Voltage Checker) Part # RH1773100 and is required for most electrical adjustments. PN 9001079 Rev. B...
Section 4. Electric Checks and Adjustments 4.2 Steps Prior to Some Procedures STEP PROCEDURE RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER REMOVE (3) SCREWS SATO CL608e/CL612e Service Manual Page 4-2 PN 9001079 Rev. B...
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4.3 DC Power Voltage Checks STEP PROCEDURE POWER SUPPLY INTERFACE BOARD PN 9001079 Rev. B Section 4. Electric Checks and Adjustments VR3 CE VR2 DEM SATO CL608e/CL612e Service Manual MAIN PCB VR5 IM VR4 GAP VR1 OFS TEST POINT CONNECTOR CN13 Page 4-3...
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DC Power Voltage Checks DIAL GROUND SIG PIN TP TEST MODULE +2.0V +3.3V +24V PN 9001079 Rev. B CABLE TO PCB PROBES TEST POINT CHART SATO CL608e/CL612e Service Manual Section 4. Electric Checks and Adjustments LCD DISPLAY DIGITAL MULTIMETER VOLT Page 4-5...
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POTENTIOMETERS ARE LOCATED UNDERNEATH A FLIP - DOWN COVER Page 4-6 * USED WITH DISPENSER OPTION TURN VR2 FULL CW FOR DISPENSER s f f c t i ON THE FRONT PANEL SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
Potentiometer Assignments & Adjustments INTERFACE BOARD PN 9001079 Rev. B Section 4. Electric Checks and Adjustments POWER SUPPLY VR3 CE VR2 DEM SATO CL608e/CL612e Service Manual MAIN PCB VR5 IM VR4 GAP VR1 OFS TEST POINT CONNECTOR CN13 Page 4-7...
The stop position can be changed with the VR2 (OFFSET). VR3 adjustment range is +/- 3.75mm. POTENTIOMETERS ARE LOCATED UNDERNEATH A FLIP - DOWN COVER OF THE FRONT PANEL STEP PROCEDURE SATO CL608e/CL612e Service Manual Page 4-8 PN 9001079 Rev. B...
4.5b Print Position Adjustment STEP PROCEDURE Refer to Section 4.2 for access to main PCB PN 9001079 Rev. B Section 4. Electric Checks and Adjustments SATO CL608e/CL612e Service Manual VR1 adjustment range is +/- 3.75mm. Page 4-9...
Section 4. Electric Checks and Adjustments 4.6 Label Gap Adjustment STEP PROCEDURE Refer to Section 4.2 for access to main PCB SATO CL608e/CL612e Service Manual Page 4-10 PN 9001079 Rev. B...
4.7 Eye-Mark Adjustment STEP PROCEDURE Refer to Section 4.2 for access to main PCB PN 9001079 Rev. B Section 4. Electric Checks and Adjustments SATO CL608e/CL612e Service Manual Page 4-11...
The print position is changed with the VR3(PITCH). The VR2(OFFSET) adjustment range POTENTIOMETERS ARE LOCATED is +/- 3.75mm. UNDERNEATH A FLIP - DOWN COVER OF THE FRONT PANEL STEP PROCEDURE SATO CL608e/CL612e Service Manual Page 4-12 PN 9001079 Rev. B...
4.9 Ribbon Sensor Operation Verification STEP PROCEDURE PN 9001079 Rev. B Section 4. Electric Checks and Adjustments PLACE DSW2-1 IN THE OFF POSITION SATO CL608e/CL612e Service Manual No adjustment is provided for this sensor SEE PAGE 1-8 FOR SENSOR LOCATION Page 4-13...
Section 4. Electric Checks and Adjustments 4.10 Ribbon Sensor Adjustment STEP PROCEDURE Refer to Section 4.2 for access to main PCB SATO CL608e/CL612e Service Manual Page 4-14 PN 9001079 Rev. B...
Section 4. Electric Checks and Adjustments 4.11 LCD Display Adjustment STEP PROCEDURE VR 4 POTENTIOMETERS ARE LOCATED UNDERNEATH A FLIP - DOWN COVER OF THE FRONT PANEL PN 9001079 SATO CL608e/CL612e Service Manual Page 4-15 Rev.B...
Section 4. Electric Checks and Adjustments 4.12 Print Darkness Adjustment STEP PROCEDURE POTENTIOMETERS ARE LOCATED UNDERNEATH A FLIP - DOWN COVER ON THE FRONT PANEL SATO CL608e/CL612e Service Manual Page 4-16 PN 9001079 Rev. B...
5.3 Print Head Position Adjustment STEP PROCEDURE NOTE: PN 9001079 Rev. B NOTE: SATO CL608e/CL612e Service Manual Section 5. Mechanical Adjustments Page 5-5...
TO BOTTOM OF LABEL Fig. 5-6 STAY TURN SCREWS Page 5-6 Fig. 5-5 TEST PRINT CW/CCW ADJUST SCREWS ALLEN WRENCH SATO CL608e/CL612e Service Manual MEASURE FROM BOTTOM OF BARCODE TO BOTTOM OF LABEL STAY Fig. 5-7 PN 9001079 Rev. B...
RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER REMOVE (3) Fig. 5-14 SCREWS PN 9001079 Rev. B ADJUSTMENT SPRING LOCKING SCREWS SATO CL608e/CL612e Service Manual Section 5. Mechanical Adjustments TIMING BELT "B" Fig. 5-15 Page 5-11...
Pairs of set-screws on each end of shaft must be tightened to avoid slippage of media and light printing on the left side of the labels LATCHED POSITION UNLATCHED POSITION Page 5-12 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
SCREW AND REPOSITION IN SLOT. TIGHTEN SCREW NOTCH/GAP SENSOR ADJUSTMENT RANGE NOTCH/GAP LOCATIONS (MAXIMUM & MINIMUM) 3.5" (90 mm) Maximum SATO CL608e/CL612e Service Manual Section 5. Mechanical Adjustments MINIMUM INTER-LABEL GAP .012" (3 mm) LABEL LABEL FEED DIRECTION Page 5-13...
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Section 5. Mechanical Adjustments Page 5-14 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
· Timing Belts · Print Head · Platen · Ribbon Drive Clutch Washers · Ribbon Motion Sensor · Paper End Switch · Notch/Gap & Eye-Mark Switch · Display Panel & Keyboard PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section Page 6-1...
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Section 6. Replacement Procedures 6.2 Replacing the Main Circuit Board STEP PROCEDURE REMOVE (3) SCREWS Page 6-2 RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE Fig. 6-1 SATO CL608e/CL612e Service Manual PRINTER PN 9001079 Rev. B...
Replacing the Main Circuit Board STEP PROCEDURE PN 9001079 Rev. B REMOVE (2) SCREWS AND PULL AWAY TO DETACH IF INTERFACE CARD IS INSTALLED REMOVE (2) SCREWS TO DETACH MAIN CIRCUIT BOARD Figs. 6-2 SATO CL608e/CL612e Service Manual Section 6. Replacement Procedures Page 6-3...
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Section 6. Replacement Procedures Replacing the Main Circuit Board DISCONNECT CABLES REMOVE (2) SCREWS DISCONNECT CABLES Figs. 6-3 REMOVE SCREW Page 6-4 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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MEMORY MODULE PCB IN THE MAIN PCB MEMORY FRAME PRESS OUTWARD INDEXING NOTCHES Figs. 6-4 CAREFULLY PRESS OUTWARD ON TABS ON BOTH ENDS OF THE FRAME TO RELEASE THE MEMORY PCB. Page 6-5 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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INSERT THE FLASH MEMORY MODULE INTO THE MAIN PCB MEMORY FRAME AT APPROXIMATELY 45 . NOTE THE INDEXING NOTCH ON THE MODULE. GENTLY PUSH DOWN TO SNAP INTO POSITION Figs. 6-5 Page 6-6 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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· 6.3.2 Removing and Replacing the Internal Fuse 6.3.1 Removing and Replacing the Main Power Fuse STEP PROCEDURE PN 9001079 Rev. B BACK OF PRINTER FUSE (UNDER COVER) Fig. 6-6 SATO CL608e/CL612e Service Manual Section 6. Replacement Procedures Page 6-7...
Section 6. Replacement Procedures Replacing the Fuses STEP PROCEDURE FUSES MAIN PC BOARD Figs. 6-7 Page 6-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 6. Replacement Procedures 6.4 Replacing the Power Supply STEP PROCEDURE Page 6-9 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
6.5 Replacing the Stepper Motor STEP PROCEDURE Fig. 6-16 REMOVE (3) MOUNTING SCREWS DETACH CONNECTOR FROM CIRCUIT BOARD Fig. 6-18 REMOVE PULLEY FROM OLD Fig. 6-17 UNIT AND TRANSFER OR REPLACE IF NECESSARY Page 6-12 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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6.6 Replacing the Timing Belts STEP PROCEDURE PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section 6. Replacement Procedures REMOVE THE RIBBON AND LABEL STOCK Fig. 6-19 Page 6-13...
BELT "A" BELT "B" REWIND SPINDLE Fig. 6-20 BELT "A" GEAR TO ENGAGE FEED ROLLER IDLER FRONT PLATEN BELT "B" ROLLER REAR TENSION PLATEN ADJUSTMENT ROLLER MOTOR IDLER Fig. 6-21 Page 6-14 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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FORWARD TO DISLODGE BELT "A" REMOVE SCREW (ATTACHES TO REWIND SPINDLE) BEARING REMOVE & REPLACE BELT "A" DISLODGE BELT "B" LOOSEN FROM MOTOR ADJUSTMENT SHAFT AND GEARS IDLER SCREWS Figs. 6-23 Page 6-15 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 6. Replacement Procedures 6.7 Replacing the Print Head STEP PROCEDURE Page 6-16 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
REMOVE (2) STUD SCREWS Fig. 6-24 HEAD LATCH LEVER Fig. 6-25 PRINT HEAD DISLODGE AND REMOVE RIBBON GUIDE PLATE DISCONNECT CABLES RIBBON GUIDE PLATEN PLATE Fig. 6-26 Fig. 6-27 PRINT HEAD Page 6-17 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 6. Replacement Procedures Replacing the Print Head FOR THIS MODEL PRINTER SET SWITCH TO THE RIGHT Fig. 6-28 ALIGNMENT PINS RECONNECT CABLES PRINT HEAD Fig. 6-29 Page 6-18 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 6. Replacement Procedures 6.8 Replacing the Platen STEP PROCEDURE Page 6-19 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
RIBBON AND LABEL STOCK LOOSEN CLAMP AND SCREW HOLDING PLATEN TO FRAME SLIGHTLY LOOSEN Fig. 6-31 Fig. 6-30 ECCENTRIC SCREW REMOVE BELT Fig. 6-32 LOOSEN IDLER SCREWS TO RELEASE BELT TENSION Page 6-20 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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PN 9001079 Rev. B ELECTRONIC COMPARTMENT SIDE Fig. 6-34 REMOVE (2) SCREWS HOLDING RETAINER TO THE FRAME Fig. 6-35 SATO CL608e/CL612e Service Manual Section 6. Replacement Procedures MECHANICAL COMPARTMENT SIDE CL608 PLATEN CL612 PLATEN (SCREW IS PARTIALLY HIDDEN BY GEAR)
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FOR CLARITY AND SHOWING THE SPRING IN CORRECT HOLDING CLAMP BUSHING PLATE POSITION WITH HEAD RELEASE LEVER IN PLACE SPRING END MUST NOT BE UNDER BUSHING PLATE Fig. 6-38 Fig. 6-39 Page 6-22 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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PROCEDURE - l i l a t & t c i PN 9001079 Rev. B l l o l l o List 6-A SATO CL608e/CL612e Service Manual Section 6. Replacement Procedures REMOVE RIBBON AND LABEL STOCK Fig. 6-40 Page 6-23...
REMOVE THE LOCKING SCREW AND ADJUSTMENT NUT Fig. 6-43 CONTINUED FROM FIG. 6-42 Page 6-24 REWIND DRIVE SPINDLE SATO CL608e/CL612e Service Manual Fig. 6-42 REMOVE & INSTALL PARTS IN THIS ORDER (SEE ITEM LIST 6A) Fig. 6-44 UNWIND DRIVE SPINDLE PN 9001079 Rev.
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Section 6. Replacement Procedures Replacing the Ribbon Drive Clutch Washers ASSEMBLE STEP PROCEDURE Page 6-25 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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ITEM 9a DISC PLATE FACING TOWARDS FELT WASHER ITEM 8 RIBBON BOSS ALIGN HOLE WITH PEG Fig. 6-47 INSERT PEGS INTO ITEM 8 RIBBON LOCATION HOLES BOSS Fig. 6-48 ITEM 6 OIL-LESS WASHER Page 6-26 SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...
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6.10 Replacing the Ribbon Motion Sensor STEP PROCEDURE PN 9001079 Rev. B Fig. 6-49 SATO CL608e/CL612e Service Manual Section 6. Replacement Procedures REMOVE THE RIBBON AND LABEL STOCK Page 6-27...
Replacing the Ribbon Motion Sensor ALIGNMENT PIN REMOVE SCREW Fig. 6-50 Fig. 6-51 Fig. 6-53 PULL THE SENSOR CABLE AND CONNECTOR Fig. 6-52 THROUGH THE FRAME HOLE UNPLUG SEN4 FROM THE PCB HARNESS Page 6-28 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Replacing the Ribbon Motion Sensor PN 9001079 Rev. B REMOVE (2) SCREWS HOLDING SENSOR TO THE BRACKET Fig. 6-54 Fig. 6-55 SATO CL608e/CL612e Service Manual Section 6. Replacement Procedures DISASSEMBLED RIBBON MOTION SENSOR AND MOUNTING BRACKET Page 6-29...
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CONTAINS THE TOP HALF OF THE NOTCH/GAP SENSOR NOTCH/GAP SENSOR (TOP HALF) EYE-MARK SENSOR PAPER END SWITCH (MICRO-SWITCH) NOTCH/GAP SENSOR Fig. 6-57 (BOTTOM HALF) SENSOR LOCATIONS REMOVE THE RIBBON AND LABEL STOCK Fig. 6-56 Page 6-30 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
Section 6. Replacement Procedures Replacing the Paper End Switch (Micro-Switch) and the Bottom Half of the Notch/Gap and Eye-Mark Sensors STEP PROCEDURE Page 6-31 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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DETACH THE RAMP PLATE FROM THE BACK PLATE Fig. 6-59 LOOSEN SCREWS FROM IDLER GEAR PLATE FOR ACCESS TO SCREW WIGGLE THE RAMP PLATE FREE FROM Fig. 6-60 THE PRINTER Page 6-32 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Bottom Half of the Notch/Gap and Eye-Mark Sensors BOTTOM HALF NOTCH/GAP AND EYE-MARK SENSORS PAPER END-SWITCH (MICRO-SWITCH) Fig. 6-61 NOTCH/GAP SENSOR (BOTTOM Fig. 6-62 HALF) PAPER END SWITCH REMOVE (2) REMOVE (2) SCREWS SCREWS Fig. 6-63 Page 6-33 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 6. Replacement Procedures 6.12 Replacing the Top Half of the Notch/Gap Sensor STEP PROCEDURE REMOVE THE RIBBON AND LABEL STOCK Fig. 6-64 Page 6-34 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
REMOVE MEDIA HOLD DOWN UNIT FROM THE FRAME Fig. 6-65 Fig. 6-66 REMOVE (2) SCREWS TO OPEN COVER AND ACCESS THE NOTCH/GAP SENSOR Fig. 6-67 NOTCH/GAP SENSOR Fig. 6-68 Fig. 6-69 Page 6-35 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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REMOVE SCREWS SCREW Fig. 6-70 Fig. 6-71 ALLEN HEAD SCREW WITH COLLAR Fig. 6-72 Fig. 6-73 Fig. 6-74 DISLODGE BRACKET WITH SENSOR REMOVE (2) SCREWS TO DETACH SENSOR FROM BRACKET Page 6-36 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 6. Replacement Procedures 6.13 Replacing the Display Panel or Keyboard STEP PROCEDURE RAISE THE ACCESS DOOR DISPLAY PANEL COVER Fig. 6-75 Page 6-37 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
7.3 Clear Head Counters STEP PROCEDURE PN 9001079 Rev.B SATO CL608e/CL612e Service Manual Section 7. Factory Resets The Head Counter will be cleared by the following steps: Page 7-3...
7.7 Sample Test Prints LARGE TEST PRINT ILLUSTRATIONS SHOWN ARE EXAMPLES ONLY AND MAY NOT EXACTLY MATCH YOUR OUTPUT PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section 7. Factory Resets SMALL TEST PRINT Page 7-7...
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Section 7. Factory Resets Page 7-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
Section 8. Troubleshooting 8.4 The RS232C (Serial) Interface 8.5 The Universal Serial BUS (USB) Page 8-4 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
Section 8. Troubleshooting Windows NT/LAN Server Troubleshooting Page 8-8 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 8. Troubleshooting t http://www.hp.com). Factory Button Test LED Link LED PN 9001079 Page 8-9 SATO CL608e/CL612e Service Manual Rev. B...
SATO CL608e/CL612e Service Manual r I I i t p g i l t n i y t i y t i...
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SATO CL608e/CL612e Service Manual Section 8. Troubleshooting / t s t l e y f i t n i t n i...
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Section 8. Troubleshooting Print Quality Problems Page 8-14 u f l g i l SATO CL608e/CL612e Service Manual & g i l PN 9001079 Rev. B...
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ILLUSTRATIONS SHOWN ARE EXAMPLES ONLY AND WILL NOT EXACTLY MATCH YOUR OUTPUT PN 9001079 Rev. B FEED DIRECTION IRREGULAR UNEVEN TEXT SATO CL608e/CL612e Service Manual Section 8. Troubleshooting GOOD ADJUSTMENT CLEAR, DARK, EVEN TEXT POOR HEAD ALIGNMENT, BALANCE OUT OF ADJUSTMENT Page 8-15...
POOR HEAD ALIGNMENT, POOR RIBBON TENSION, WORN PLATEN, FOREIGN MATERIAL, DAMAGED PRINT HEAD IMPROPER ALIGNMENT BOTTOM EDGE OF BAR CODE IS SHOWN NOT PARALLEL WITH EDGE OF LABEL Page 8-16 SATO CL608e/CL612e Service Manual FEED DIRECTION PN 9001079 Rev. B...
(2) SCREWS ON THE INSIDE TOP OF THE PRINTER REMOVE RIBBON AND LABEL STOCK Figs. 9-1 REMOVE (3) SCREWS FRONT COVER Figs. 9-2 REMOVE SCREWS AT (5) PLACES TO DETACH FRONT COVER Page 9-3 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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INSTALL NEW CABLE AT SAME LOCATIONS Fig. 9-3 ROUTE CABLE CONNECTORS FROM THE CUTTER THROUGH ACCESS HOLE IN PRINT ENGINE ASSEMBLY AND THROUGH THE HOLE IN THE ALUMINUM SIDE PLATE Figs. 9-5 Page 9-4 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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MARKED “CUTS” FROM CUTTER CUTTER PN 9001079 Rev. B ATTACH CABLE CONNECTOR END MARKED “CUTP” FROM CUTTER TO CN2 ON POWER SUPPLY Figs. 9-6 Figs. 9-7 SATO CL608e/CL612e Service Manual Section 9. Optional Accessories SECURE CUTTER WITH SCREWS AT (5) PLACES Page 9-5...
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Supplied in Kit Fig. 9-8a Page 9-6 DISPENSER UNIT WITH ROLLER AND SPRINGS PULLEY AND GEAR WITH HARDWARE Fig. 9-8c REWIND PULLEY ASSEMBLY AND SATO CL608e/CL612e Service Manual DISPENSER FEED ROLLER Fig. 9-8b BELT Fig. 9-8d PN 9001079 Rev. B...
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Label Dispenser Installation Components as Supplied in Kit CABLE STAY PN 9001079 Rev. B SCREWS SUPPLIED IN KIT Fig. 9-8g Fig. 9-8h SATO CL608e/CL612e Service Manual Section 9. Optional Accessories REWINDER ASSEMBLY Fig. 9-8e PULLEY COVER Fig. 9-8f Page 9-7...
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Label Dispenser Installation STEP PROCEDURE RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER REMOVE RIBBON AND LABEL STOCK Figs. 9-9 REMOVE (3) SCREWS Page 9-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 9. Optional Accessories Label Dispenser Installation STEP PROCEDURE Fig. 9-10 REMOVE (3) MOUNTING SCREWS FRONT COVER Figs. 9-11 REMOVE SCREWS AT (5) PLACES TO DETACH FRONT COVER Page 9-10 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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HOLE (BOTH ENDS) Figs. 9-12 PLACE BEARING IN RIGHT SIDE FRAME. SLIDE ROLLER SHAFT INTO POSITION INSTALL DISPENSER FEED ROLLER FROM THIS END IN SPACE VACATED BY MOTOR Figs. 9-13 Page 9-11 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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PULLEY FROM BRACKET BEFORE INSTALLING ASSEMBLY Page 9-12 TENSION ROLLER RIGHT SLOT SCREW Figs. 9-14 IDLER PULLEY Fig. 9-14b SATO CL608e/CL612e Service Manual Fig. 9-14d IDLER GEAR Fig. 9-14a ATTACH PULLEYS AND GEARS WITH HARDWARE AS SHOWN PN 9001079 Rev. B...
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THE PRINTER AND ONTO THE REWIND PULLEY REWIND PULLEY BACK OF THE PRINTER Fig. 9-16 ATTACH THE PULLEY COVER OVER THE EXPOSED PULLEY AND BELT WITH (1) SCREW Fig. 9-17 Page 9-13 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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ROUTE CABLE FROM DISPENSER UNIT UNDER STAY AND THROUGH OPENING IN PRINTER TO THE MAIN PCB CONNECTOR HARNESS @ SEN3 Figs. 9-19 ATTACH CABLE STAY IN THIS APPROXIMATE POSITION. (Ref. Fig. 9-8h) Page 9-14 SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...
BE REMOVED AND USED TO MOUNT MEMORY BOARD TO CONNECTOR IS INSTALLED TO MATING CONNECTOR ON MAIN PCB BOARD MEMORY PCB BOARD SATO CL608e/CL612e Service Manual Section 9. Optional Accessories STANDOFFS SHOWN AS THE MAIN PCB BOARD SLOT FOR MEMORY CARD Page 9-15...
Section 9. Optional Accessories PCMCIA Memory Expansion Installation STEP PROCEDURE Page 9-16 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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AND WASHERS FROM THIS END OF STANDOFFS (STEP 4) CONNECTOR TO HOLES FOR MEMORY BOARD MOUNTING HOLES FOR Fig. 9-21 MOUNTING MAIN PCB BOARD SHOWING WHERE THE MEMORY BOARD WILL BE INSTALLED Page 9-17 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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MEMORY PCB BOARD MAIN PCB INSURE STANDOFFS BOARD ARE BETWEEN MAIN PCB AND MEMORY CARD SECURE FROM UNDERSIDE OF Fig. 9-22 MAIN PCB BOARD WITH (2) SCREWS AND WASHERS PREVIOUSLY REMOVED. Page 9-18 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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STANDARD MEMORY PCB IN THE MAIN PCB MEMORY FRAME Figs. 9-24 INDEXING NOTCHES CAREFULLY PRESS OUTWARD ON TABS ON BOTH ENDS OF THE FRAME TO RELEASE THE MEMORY PRESS OUTWARD PCB. Page 9-19 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
Page 9-20 RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER Fig. 9-23 NO NOTCH ON THIS SIDE APPROXIMATELY ANGLE Figs. 9-25 . NOTE THE SATO CL608e/CL612e Service Manual INDEXING NOTCHES PN 9001079 Rev. B...
9.6 Real Time Clock Installation STEP PROCEDURE REMOVE (3) SCREWS PN 9001079 Rev. B RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER Fig. 9-26 SATO CL608e/CL612e Service Manual Section 9. Optional Accessories Page 9-21...
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VACATED LOCATION MARK ON CHIP IDENTIFIES PIN 1. BE SURE TO ALIGN CHIP CORRECTLY IN CHIP BLOCK SOCKET USING THE “U” SHAPED NOTCH AS REFERENCE PIN 1 PIN 1 Figs. 9-27 Page 9-22 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
Section 9. Optional Accessories Factory Reset Procedure STEP PROCEDURE Page 9-23 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 9. Optional Accessories Set Calendar To Enter Advanced Mode: STEP PROCEDURE Set Calendar Calendar 00/00/00 00:00 Page 9-24 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 9. Optional Accessories Set Calendar (Cont) STEP PROCEDURE Page 9-25 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 9. Optional Accessories Page 9-26 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
· PCMCIA Memory Option Note: The spare parts information in this manual is accurate at the time of publication of this service manual and is subject to change without notice. PN 9001079 Rev. B SATO CL608e/CL612e Service Manual Section Page 10-1...
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Section 10. Parts List 10.2 Base Cover Assembly Page 10-2 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
Section 10. Parts List Base Cover Assembly PN 9001079 Page 10-3 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Base Cover Assembly Page 10-4 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Base Cover Assembly PN 9001079 Page 10-5 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Base Cover Assembly Page 10-6 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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HD100311A Fuse (6.3A,250V) MD4300621 Pan head screw RH1727700 Power Supply Cable PA1729700 PCB Bracket MD4300821 Pan head screw PE6771001 Memory card cover PB5A20001 Head Screw PH1720700 MD4300821 Pan head screw SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-7...
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MA7300625 Truss screw PR4725000 Key Board Cover (CL608e) PE6720800 Switch button PA1728600 Plate PR4725100 Key Board Cover (CL612e) PR4720300 Dip-sw cover MH0300821 P tight screw MD4301021 Pan head screw MD3300521 Pan head screw SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...
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Roller bracket PB0723600 Shaft (Unwind) PE3720200 Roller PE3720500 Roller ND0040030 E-Ring MD4300821 Pan head screw PA1723700 Unwind bracket (A) MD4300821 Pan head screw MD4300821 Pan head screw MD4400821 Pan head screw SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-9...
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Pan head screw Shaft (unwind) E-Ring Sticker (Route DIP SW) Sticker Log Name Plate Pan head screw KB PCB Set P tight screw Control Panel Cable Assy P-tight screw Micro Driver CK clamp SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 10. Parts List 10.3 Frame Assembly PN 9001079 Page 10-11 SATO CL608e/CL612e Service Manual Rev. B...
Section 10. Parts List Frame Assembly Page 10-12 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Frame Assembly PN 9001079 Page 10-13 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Frame Assembly Page 10-14 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Pan head screw PA1722900 Guide plate (B) MD4300821 Pan head screw PA1723000 Side frame MD4300821 Pan head screw PA1720800 Frame bracket MD4400821 Pan head screw PR4720400 Latch handle (A) PR1720600 Latch handle(B) SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-15...
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Ball supporter Gear Gear pulley E-Ring Motor Pulley (CL612) Tension bracket Pan head screw Tension bracket (B) Collar Pan head screw Spring (tension) Pan head screw Hex nut Gear Tension roller Collar SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Pan head screw RH1721400 Paper end SW cord set MD3201221 Pan head screw MA0401421 Pan Screw MT1400722 Hex nut PC0720200 Spring (Tension) PT8187064 Timing Belt (CL612) PL1720500 Pulley (CL612) MJ1300424 W-point screw SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-17...
Section 10. Parts List Print Head Assembly PN 9001079 Page 10-19 SATO CL608e/CL612e Service Manual Rev. B...
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Support plate (B) Pan head screw Collar Pan head screw Roller E-Ring Feed roller Bush Gear E-Ring Cam (head pressure) Shaft (head pressure) E-Ring Knob Protecter (B) Pan head screw Bush Spring (open) SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Print Head (CL608) PB0723400 Post (Head) PR4721000 Plate(Ribbon) (CL608) PR4721100 Plate(Ribbon) (CL612) PA1721900 Head bracket (A) (CL612) PA1722000 Head bracket (B) (CL612 PC1720400 Spring (head) (CL612) GH000511A Print Head (CL612) SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-21...
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Section 10. Parts List 10.5 Ribbon Assembly Page 10-22 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
Section 10. Parts List Ribbon Assembly PN 9001079 Page 10-23 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Ribbon Assembly Page 10-24 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Ribbon frame MD4400821 Pan head screw PA1731000 Adjust plate MD4300621 Pan head screw MD4400821 Pan head screw PT1114080 Ball supporter PT1112080 Ball supporter PR1720400 Pulley ND0060030 E-Ring PT8131064 Timing belt SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-25...
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Section 10. Parts List Ribbon Assembly CODE PR1770100 PC0760500 NA1030022 MH0300821 MT1400722 MD3401221 Page 10-26 DESCRIPTION Pulley Spring (ribbon) Plain washer P tight screw Hex nut Pan head screw SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 10. Parts List 10.6 Feed Roller Assembly PN 9001079 Page 10-27 SATO CL608e/CL612e Service Manual Rev. B...
Section 10. Parts List Feed Roller Assembly Page 10-28 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Thin head screw MD4300821 Pan head screw) PA1720300 Lid bracket PC2740200 Spring (open) PA3742100 Latch handle PC2740300 Spring (latch) PB0741100 Shaft (lid) ND0020030 E-Ring MD4401621 Pan head screw RH1724300 Pitch sensor cord(SEN2) SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-29...
Section 10. Parts List Dispenser Assembly Option PN 9001079 Page 10-33 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Dispenser Assembly Option Page 10-34 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Dispenser Assembly Option PN 9001079 Page 10-35 SATO CL608e/CL612e Service Manual Rev. B...
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Truss screw Dispense cover bracket Pan head screw Shaft (Guide) E-Ring Dispense bracket Dispense sensor bracket P-tight screw Roller bracket Brush Pressure roller sub assy Shaft (Pressure roller) E-Ring Head spring Stopper collar SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Pan head screw PA1725100 Side frame MD4300621 Pan head screw PE8721000 Gear pulley PB0721800 Shaft (Idle gear) PR4720600 Rewind belt PR1720700 Rewind handle PB0721900 Shaft (rewind) PB4720100 Rewind core PL2720200 Bush SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-37...
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Pan head screw Pan head screw Timing belt Gear pulley Collar Pan head screw Belt cover Pan head screw Tension bracket (A) Tension roller Collar Pan head screw Pan head screw Dispense sensor cord SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Section 10. Parts List 10.10 Cutter Assembly Option PN 9001079 Page 10-39 SATO CL608e/CL612e Service Manual Rev. B...
Section 10. Parts List Cutter Assembly Option Page 10-40 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
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MD4301021 Pan head screw PA1728500 Cutter protect (B) MD4300621 Pan head screw MD3401021 Pan head screw MT1300521 Hex nut PA1726200 Cutter protect (A) PA6720200 Cutter plate MD3300621 Pan head screw SATO CL608e/CL612e Service Manual Section 10. Parts List Page 10-41...
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Collar E-Ring Cover (Cutter) Cover Bracket (D) Cover Bracket (G) P tight screw Pan head screw Cutter PCB set CutterPower Cord Set Cutter Cable Set Cutter Motor with cord Cutter sensor cord SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
Section 10. Parts List 10.11 PCMCIA Memory Option CODE DESCRIPTION RJ4770100 PCMCIA Memory Option NOTE: PCMCIA Memory Card not included with the option. PN 9001079 Page 10-43 SATO CL608e/CL612e Service Manual Rev. B...
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Section 10. Parts List Page 10-44 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
Head Latch Lever 1-8, 6-17 Head Latch 1-4 Head Pattern Examples 8-15 Hex Dump Diagnostic Labels 8-17 Hex Dump Mode 8-17, 2-38 High level ("Eye-Mark" part) adjustment 4-11 High level (paper part) adjustment 4-11 SATO CL608e/CL612e Service Manual Index Index-1...
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Print Speed Adjustment 2-10 Printer Features 1-3 Printer Set up 2-3 Priority Setting LCD Command 2-31 Protocol Code Selection 2-4 Protocol Selection 2-2 Ramp Frame 6-32 Ramp Plate 6-32 Ready/Busy Flow Control 3-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
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Unwind Drive Spindle 6-24, 5-3 USB Interface 3-2 VR1 (Print) 1-6 VR2 (Offset) 1-6 VR3 (Pitch) 1-6 VR4 (Display) 1-6 Washer, Oil-less 6-26 Windows 95/98 Peer-to-Peer Troubleshooting 8-9 Windows NT/LAN Server Troubleshooting 8-8 X-On/X-Off Flow Control 3-9 SATO CL608e/CL612e Service Manual Index Index-3...