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Panasonic SP22P Operating Instructions Manual

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Screen Printer SP22P

Operating Instructions

K X F - 1 9 3 C
Model No.
Programming Manual
Thank you for purchasing SP22P, the screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
193C-E-PMAB-0002

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Summary of Contents for Panasonic SP22P

  • Page 1: Operating Instructions

    K X F - 1 9 3 C Model No. Programming Manual Thank you for purchasing SP22P, the screen printer. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.
  • Page 3 PT100 User License Agreement This is the Agreement between the users and KME related to Programming Terminal PT100-G. The product includes the software of the computer, relative media, (CD ROM or FD, etc.), and the printed materials as instruction manuals. We regard user’s installation or use of this software as their approval of the restriction based on the terms and conditions of this Agreement.
  • Page 4 STRUCTURE OF THIS MANUAL This manual describes PT100-G (that works on Windows NT) and the whole line in chapters 1 - 5, and how to create data for each machine in (an) appendix(es). t i x t s i c i l c i l ∗...
  • Page 5 HOW TO SEE DESCRIPTION FOR OPERATION Description is constructed basically as follows, though that varies a little according to page. Title Actual operation 1-3-2 Chip Data Editing Procedure Click on ChipLibrary . • [ChipLibrary] window opens. Supplementary description on operation Operation step number 3Y3C-EPt-Ed-001 MARKS USED IN THIS MANUAL...
  • Page 6 = MEMO = 193C-E-PMC00-B02-00...
  • Page 7 SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indica- tion is classified and described as follows.
  • Page 8 SAFETY PRECAUTIONS Be sure to observe WARNING PERIODICALLY REMOVE DUST DO NOT DAMAGE POWER AND OTHER CORDS OR PLUGS. FROM POWER PLUG. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Dust on the plug may result in fire caused by Damaged cord and plug may cause electric shock, defective insulation because of moisture.
  • Page 9 SAFETY PRECAUTIONS Be sure to observe CAUTION DO NOT GIVE A ONLY THE PERSON IN CHARGE MUST SHOCK TO THE ELEC- CHANGE THE DATA. TRICAL EQUIPMENTS. The machine may runaway or There is a risk of an electric malfunction. shock, leak or malfunction of the machine.
  • Page 10 = MEMO = 193C-E-PMA00-B03-00 Page 4...

  • Page 11: C-E-Pma01-A01

    APPENDIX SP22 EDITOR SP22 EDITOR SP22 EDITOR SP22 EDITOR is the software to edit the production data of SP22. This Windows application retains the image of current printer editor and is equipped with custom library to accumulate your data as library. 193C-EPt-Ed-001 193C-E-PMA01-A01-06 Page 1...

  • Page 12: Table Of Contents

    SP22 Production Data ................... 5 Summary of Data Editing ................6 Data Editing Flow ....................6 Starting SP22 Editor ....................8 Starting New Data File ................... 8 SP22 Editor Main Menu ..................9 Exiting SP22 Editor ....................11 Basic Functions of SP22 Editor ..............12 Menu Structure .....................
  • Page 13 Print ......................46 12-1 Print ........................46 12-2 Executing Print ..................... 48 BatchTeachData ..................49 13-1 BatchTeachData ....................49 INDEX 193C-E-PMA01-A01-01 Page 3...
  • Page 14 = MEMO = 193C-E-PMA01-A01-01 Page 4...

  • Page 15: Sp22 Production Data

    SP22 Production Data New production data of SP22 are created by PT Filer. And SP22 Editor edits these data so that SP22 can use them to print boards. The production data created and edited by PT are downloaded to SP22, and it prints boards by using these data.

  • Page 16: Summary Of Data Editing

    Summary of Data Editing Data Editing Flow 2. BoardData 3. MaskData (BoardRecogData) Input the size of mask and the plate making reference. Input the data of board to be printed. 193C-026E 3Y3C-067E 1. PrintCondition (library) Set it only when creating new data. 193C-027E 193C-025E 193C-E-PMA01-A02-00...
  • Page 17 Summary of Data Editing 4. Mask/Paste Recog 5. PrintPosition Input recognition counter and recognition mode. Input the difference between actual printing position and mask position. Library is used. Library is not used. 6. PrintCondition (library) 6. PrintCondition Read the procedures 6, 7 and 8 from library. Input squeegee motion and lift motion.

  • Page 18: Starting Sp22 Editor

    Summary of Data Editing Starting SP22 Editor To start it, double-click on a data file displayed on file information area of Filer. When starting a new data file, see “1-3 Starting New Data File.” Starting New Data File When you start a new data file of SP22, the following screen appears. The data chosen from the registered library data are copied to “8-1 PrintCondition”...

  • Page 19: Sp22 Editor Main Menu

    Summary of Data Editing PatternLibrary When you click on , registered library data are displayed. When you choose a library data, its values are displayed in windows and its name is displayed in Reference field. Six pattern library data are prepared as our standard data beforehand. Previous / Next The previous or next pattern is displayed by clicking.
  • Page 20 Summary of Data Editing Menu bar When you place a pointer on a menu name and click on it, command menu opens. Then drag mouse to choose the command. (Some menus contain sub menus.) Switches for each data editing When you click on a switch, Editor main screen closes and the screen for each data editing is displayed.

  • Page 21: Exiting Sp22 Editor

    Summary of Data Editing Exiting SP22 Editor When you click on Exit on main menu, the following screen appears. To exit SP22 Editor, Choose the method of save, then click on OK . 193C-EPt-EdEt-006 193C-E-PMA01-A02-00 Page 11...

  • Page 22: Basic Functions Of Sp22 Editor

    Basic Functions of SP22 Editor This section describes the menu structure and main functions of Editor. Menu Structure ∗ Each data editing screen 193C-EPt-Ed-001 Help is displayed. 193C-EPt-EdEt-003 You can open the chosen data editing screen. 193C-EPt-EdEt-001 ∗ On SP22 Editor, the menu structure of main menu is the same as that of each data editing screen.

  • Page 23: Boarddata

    BoardData BoardData 1. BoardSize 2. Coordinates 3. OriginOffset Above contents are as follows. 193C-EPt-EdBd-001 1. BoardSize Enter the size of board, L (length), W (width) and T (thickness). “L (length)” is a length of the surface parallel to board transport direction. “W (width)” is a length of the surface vertical to board transport direction.

  • Page 24: Editing Boarddata

    Board Data Editing BoardData Sample board data are input as example as follows. Click on BoardData . • [BoardData] sheet on [BoardData] window opens. Enter BoardSize. • Enter the board size L, W, T. Choose a Coordinates. • Enter OriginOffset, if necessary. Click on Close .

  • Page 25: Boardrecogdata

    BoardRecogData BoardRecogData 1. BoardRecogMode 2. Board recognition point a.Recognition point coordinates (X, Y) b.REF Above contents are as follows. 193C-EPt-EdBr-002 1. BoardRecogMode • BoardRecogAB ..A and B points are recognized for each board. 2. Board recognition point a.Recognition point coordinates (X, Y) Enter the measurement (X, Y) that is from the origin to board recognition mark.

  • Page 26: Editing Boardrecogdata

    BoardRecogData Editing BoardRecogData ∗ When BoardRecog in FuncSwitch window is OFF, you can not edit. Click on BoardRecogData . • [BoardRecogData] sheet on [BoardData] window opens. Enter the coordinates of BoardRecogA point. Click on SelectREF . • [SetREF] window opens. To the next page 193C-E-PMA01-A03-02 Page 16...
  • Page 27 BoardRecogData Choose the REF, DesignateShape and Color, enter the Size, and then click on OK . • [SetREF] window closes and [BoardRecogData] sheet opens. 193C-EPt-EdBr-004 Input the data of B point by repeating the procedures from 2. to 4. Click on Close . •...

  • Page 28: Boardpositiondata

    BoardPositionData BoardPositionData 1. YDirectClampTimming 2. BoardStopperPosition 3. BoardPickUpTimming 4. BoardHold 5. UnderGuardStroke Above contents are as follows. 193C-EPt-EdBp-002 1. YDirectClampTimming Set the motion timing of the support block and the clamp at board fixing. Default is “Max.” (Except- ing the case that the other production board data is appropriated) DelayTime Board is Support block...
  • Page 29 BoardPositionData 2. BoardStopperPosition Set whether to use board stopper by choosing ON or OFF. It is used when you want to fix the stop position of board mechanically or when you use the board that is cut off at the sensor position, etc. But in this case, the positioning time is longer than that when the stopper is not used.

  • Page 30: Editing Boardpositiondata

    BoardPositionData Editing BoardPositionData Click on BoardPositionData . • [BoardPositionData] window opens. Set YDirectClampTimming. Set BoardStopperPosition. ∗ Only when Motion is “ON”, input YDirectPos. Set BoardPickUpTimming. ∗ Usually, perform the procedure 6 because the board suction motion is an option. Set whether to use BoardHold at positioning.
  • Page 31 BoardPositionData Set UnderGuardStroke. • Choose “Large” for the both-side mounted board, “Small” for the one-side mounted board. Click on Close . • Main menu is displayed again. 193C-EPt-EdBp-006 193C-E-PMA01-A03-00 Page 21...

  • Page 32: Maskdata

    MaskData MaskData 1. MaskEntryNo. 2. MaskSize 3. BoardMakeBase 4. MaskOrigin Above contents are as follows. 193C-EPt-EdMd-001 1. MaskEntryNo. When registering mask data, input the registration No. and name for distinction. 2. MaskSize Enter the size of mask, Y (length), X (width) and T (thickness). Operator’s side 193C-026E 193C-E-PMA01-A03-00...
  • Page 33 MaskData 3. BoardMakeBase Choose the mask plate making reference according to each condition. Rear Center 550mm (550X650) mask Sample board Longitudinal X-direction center distribution pattern position frame Position of 200mm from the inner standard side of Y-direction mask frame Transport direction (650X550) mask 250mm...
  • Page 34 MaskData (160mm) 110mm 550mm Left Rear Sample board (550X650) mask pattern position Position of 110mm from the left edge side of X-direction mask frame Position of 200mm from the inner side of Y-direction mask frame 250mm (650X550) mask Transport Position of 160mm from the left edge 330mm direction side of X-direction mask frame...
  • Page 35 MaskData 4. MaskOrigin Input the difference between the origin and the mask plate making reference. • On the left figure, the arrow shows a positive 550mm direction. Positive and • Left mask (550 X 650) is made as longitudinal negative direction of the difference frame standard and rear center reference.

  • Page 36: Editing Maskdata

    MaskData Editing MaskData . Click on MaskData . . Enter the MaskEntryNo. and the regis- tration name. . Enter MaskSize. . Choose a BoardMakeBase. . Enter the MaskOrigin. . Click on Close . • Main menu is displayed again. To the next page 193C-E-PMA01-A03-02 Page 26...

  • Page 37: Mask/Paste Recog

    Mask/Paste Recog Mask/Paste Recog 1. PasteRecogCount 2. Recognition mode 3. BoardSide/MaskSide Block data a. Block b. PasteRecog c. 1pt/1pair d.1pt/1pairX 1pt/1pairY e.1pairX 1pairY Above contents are as follows. 193C-EPt-EdMr-001 1. PasteRecogCount Set the interval of solder recognition (solder printed area inspection and clogged mask inspection). It is not possible to input 0 time.
  • Page 38 Mask/Paste Recog 3. BoardSide/MaskSide Block data Each block data for board and mask can be switched by clicking BoardSide or MaskSide . a. Block It shows each block No. Block 1 and block 2 are used also for mask recognition. So, be sure to set them so that they will be located diagonally and the distance between them will be long.

  • Page 39: Editing Mask/Paste Recog

    Mask/Paste Recog Editing Mask/Paste Recog Click on Mask/Paste Recog . • [Mask/Paste Recog] window opens. Set PasteRecogCount. • When regarding the check as important : Set the higher number of times. • When regarding the tact time as important : Set the lower number of times. Choose a recognition mode.
  • Page 40 Mask/Paste Recog Input the block data of board side. Set whether to use solder recognition function. Choose 1-point or 1-pair. Input the coordinates of recognition point. 193C-EPt-EdMr-002 Input the next block data by repeating the procedures from 5. to 7. 193C-EPt-EdMr-003 Click on DataShift(Board->Mask) .

  • Page 41: Printcondition

    PrintCondition PrintCondition 1. Squeegee a. MotionMode b. PriorityAfterPrint c. Speed d. Pressure e. Length f. Kind g. Angle 2. PrintScope 3. Lift a. Clearance b. DWSpeed 193C-EPt-EdPd-001 c. DWStroke d. ChangeLeaveSpeed Above contents are as follows. 1. Squeegee a. MotionMode Choose 1-round printing motion (Single) or 2-round printing motion (Double).
  • Page 42 PrintCondition 2. PrintScope Input the range of printing motion of mask at printing. When nothing is input, board is printed from edge to edge. When printing area is limited to a part of board, input this value to adjust the range. That can improve tact time. •...

  • Page 43: Editing Printcondition

    PrintCondition Editing PrintCondition Click on PrintCondition . • [PrintCondition] sheet on [PrintCondition] window opens. 193C-EPt-Ed-001 Set the data about squeegee. 193C-EPt-EdPd-018 Set PrintScope. Set the Lift data. Click on Close . • Main menu is displayed again. 193C-EPt-EdPd-018 193C-E-PMA01-A04-03 Page 33...

  • Page 44: Cleaningdata

    PrintCondition CleaningData 1. Motion mode 2. Cleaning 3. Interval 4. ProcessWaitCleaning 5. WaitTime 6. Speed 7. Form 8. Suck Above contents are as follows. 1. Motion mode Choose 1trip (1-round cleaning) or 2trip (2-round cleaning) for periodic cleaning. 2. Cleaning Choose whether or not to perform cleaning motion on the board contacting surface of mask.
  • Page 45 PrintCondition 8. Suck Choose whether or not to perform the suction function during cleaning motion in order to prevent the mask aperture from being clogged with solder. But when a wet process is chosen, the suction function can not be performed. Mask cleaning Forward Removes solder balls and flux.

  • Page 46: Editing Cleaningdata

    PrintCondition Editing CleaningData . Click on CleaningData . • [CleaningData] sheet opens. 193C-EPt-EdPd-009 . Choose the motion mode. 193C-EPt-EdPd-009 . Set ProcessWaitCleaning and WaitTime. . Set Speed, Form and Suck. . Click on Close . • Main menu is displayed again. 193C-EPt-EdPd-009 193C-E-PMA01-A04-01 Page 36...

  • Page 47: Printcounter

    PrintCondition PrintCounter 1. PasteCount SetCnt (for preset) 2. SupplySolder CheckSolderOut SupplyTime Above contents are as follows. 1. PasteCount It decreases one by one whenever one board is printed during automatic operation. When it is “0”, automatic operation stops (Automatic operation - Remaining solder check) or solder is supplied automatically (set in FuncSwitch window).

  • Page 48: Editing Printcounter

    PrintCondition Editing PrintCounter . Click on PrintCounter . • [PrintCounter] sheet opens. . Set SetCnt of PasteCount. . Set CheckSolderOut and SupplyTime. 193C-E-PMA01-A04-01 Page 38...

  • Page 49: Library Data

    PrintCondition Library Data 1. Return to LibData 2. Reflect to LibData Above contents are as follows. The data which are difficult to be adjusted such as “8-1 PrintCondition”, “8-3 CleaningData” and “8- 5 PrintCounter” can be saved as library. Even the operators who are unaccustomed to the machine can create the data by loading the prepared data in a lump.

  • Page 50: Return To Libdata

    PrintCondition Return to LibData . Click on Return to LibData . • [Read from Library] window opens. . Choose a PatternLibrary to be loaded. . Click on OK . • Make sure the loaded data name is in PatternLibrary and Reference fields. 193C-E-PMA01-A04-01 Page 40...

  • Page 51: Reflect To Libdata

    PrintCondition Reflect to LibData . Click on Reflect to LibData . • [Write to Library] window opens. . Input PatternLibrary. . Click on OK . • The data are registered as a pattern library. 193C-E-PMA01-A04-01 Page 41...

  • Page 52: Printposition

    PrintPosition PrintPosition 1. PrintPosition 2. PrintPosOffset Above contents are as follows. 1. PrintPosition When 250 X 160 board is printed at the center of mask, PrintPosition (0, 0, 0) agrees with the center. (But the origin of machine might deviate a little.) And when you change MaskOrigin (see page 25.), PrintPosition (0, 0, 0) changes.

  • Page 53: Datacheck

    DataCheck 10-1 DataCheck This is used to check whether there is any trouble in the data from BoardData to PrintCondition. 10-2 Executing Data Check . Click on DataCheck . • [DataCheck] window opens. 193C-EPt-Ed-001 . Confirm the (Normal) result. • When all the data are normal, data editing is completed.

  • Page 54: Funcswitch

    FuncSwitch 11-1 FuncSwitch 193C-EPt-EdSs-001 c i t t i s c i t y l l e i l c i t t i s , y l “ ” F ) . t c i t e l l n i l t i s c i t...

  • Page 55: Setting Funcswitch

    FuncSwitch 11-2 Setting FuncSwitch . Click on FuncSwitch . • [FuncSwitch] window opens. 193C-EPt-Ed-001 . Set the function to be executed on machine at production to ON . • After setting, click on Close to return to main menu. 193C-EPt-EdSs-001 193C-E-PMA01-A04-02 Page 45...

  • Page 56: Print

    Print 12-1 Print It is used to print out the data of chosen item. 1. Preview 2. Print Above contents are as follows. 193C-EPt-EdFp-001 1. Preview See the next page. 2. Print After setting for printing, data are printed on printing paper. 193C-E-PMA01-A04-00 Page 46...

  • Page 57: Set Font

    Print Preview 1. Top of page, End of page 2. Previous, Next 3. Reduce, Magnify 4. Print 5. Set Font 6. Set Form Above contents are as follows. 193C-EPt-EdFp-002 1. Top of page, End of page The top or end page of the pages to be printed out is displayed. 2.

  • Page 58: Executing Print

    Print 12-2 Executing Print . Click on Print . • [Select Items to print] window opens. 193C-EPt-Ed-001 . Check off the item to be printed out. . Click on Print . • Perform printing following the setting for printing. • When checking or editing the printing image, click on Preview .

  • Page 59: Batchteachdata

    BatchTeachData 13-1 BatchTeachData This is used to decide whether or not to use the batch teaching function, and is used to set the coordinates of mask recognition, etc. 1. BatchTeachfunction 2. Recog position a. Copy BoardRecogData 3. Data Modify Above contents are as follows. 193C-EPt-Bt-001 1.
  • Page 60 = MEMO = 193C-E-PMA01-A04-01 Page 50...
  • Page 61 FuncSwitch ............44 Symbols 1pairX, 1pairY ........... 28 1pt/1pair ............28 Interval .............. 34 1pt/1pairX, 1pt/1pairY ........28 Left center ............24 AutoMaskCleaning ..........44 Left rear ............. 24 AutoSolderSupply ..........44 Standard library data ......... 49 Lift ..............32 BatchTeachData ..........
  • Page 62 Suck ..............35 SupplySolder ............. 37 Switches for each data editing ......10 Switches for each function ........ 10 TestMode ............44 UnderGuardStroke ..........19 WaitForPrint ............44 WaitTime ............34 Wet cleaning ............. 35 YDirectClampTimming ........18 193C-E-PMA0Z-A01-00 Page 2...

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