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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Intrepid FlexBurn
Model 2115 / 2115-CAT
!
This product and the fuels used to operate this product
(wood), and the products of combustion of such fuels, can
expose you to chemicals including carbon black, which
is known to the State of California to cause cancer, and
carbon monoxide, which is know to the State of California
to cause birth defects or other reproductive harm. For
more information go to: www.P65Warnings.ca.gov
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.
1
Installation Manual
Installation & Appliance Set-Up
NOTICE: DO NOT DISCARD THIS MANUAL
Wood Burning Stove
®
WARNING
Vermont Castings • Intrepid FlexBurn
If the information in these instructions is not
followed exactly, a fire may result causing
property damage, personal injury, or death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not over fire - If appliance or chimney connector
glows, you are over firing. Over firing will void your
warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause house fire.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room as
fireplace.
•
Alert children and adults to hazards of high
temperatures
•
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other
flammable materials away.
To obtain a French translation of this manual, please
contact your dealer or visit www.vermontcastings.com
Pour obtenir une traduction française de ce manuel, s'il
vous plaît contacter votre revendeur ou visitez www.
vermontcastings.com
Installation Manual_R2 • 2018 - ___ • 07/18
®
!
WARNING
!
WARNING
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
NOTE
3-90-30007345i
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Table of Contents
Related Manuals for Vermont Castings 2115
Summary of Contents for Vermont Castings 2115
- Page 1 HHT Factory Trained or NFI certified professionals. contact your dealer or visit www.vermontcastings.com Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www. vermontcastings.com Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®...
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Page 2: Table Of Contents
B. Hearth Protection Requirements ......9 = Contains updated information C. Clearances to Combustibles ........10 D. Locating Your Appliance & Chimney ......11 E. Chimney Termination Requirements ......11 F. Chimney Location (2-10-3 Rule) ......12 3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®... -
Page 3: Important Safety Information
Fir dimensional lumber and data collected during EPA Any such action that may cause a fire hazard. emissions test. ***Efficiencies are based on test results calculated using B415; these calculated efficiencies are then used to calculate output BTU’s. ****A peak BTU out of the appliance calculated using the maximum first hour burn rate from the High EPA Test and the BTU content of cord wood (8600) times the efficiency. Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 4: Non-Combustible Materials
Furnace of 750° C. F. Combustible Materials Material made of/or surfaced with any of the following materials: - Wood - Compressed Paper - Plant Fibers - Plastic - Plywood/OSB - Sheet Rock (drywall) Any material that can ignite and burn: flame proofed or not, plastered or non-plastered. Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 5: Getting Started
- Duct leaks to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly. 3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®... -
Page 6: Tools And Supplies Needed
• Framing material • Pliers • High temp caulking material • Hammer • Gloves • Phillips screwdriver • Framing square • Flat blade screwdriver • Electric drill and bits • Plumb line • Safety glasses • Level • Tape measure • Misc. screws and nails • 1/2-3/4 in. length, #6 or #8 self-drilling screws Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 7: Install Checklist
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible (Builder/Gen. Contractor) (Installer) (Date) 3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®... -
Page 8: Dimensions And Clearances
364mm 568mm 12-1/4” 7-1/4” 311mm 184mm 14-5/16” 14-5/16” 22-3/8” 364mm 364mm 568mm Figure 3.2 - Side View Figure 3.4 - Side View with horizontal flue Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 9: Hearth Protection Requirements
Must extend 51mm beyond each side of pipe (shaded area) 962mm minimum 152MM 1191mm minimum 203MM 457MM (FRONT DOOR OPENING) CANADA CANADA Figure 3.7 Figure 3.8 3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®... -
Page 10: Clearances To Combustibles
Side View 40-1/2” 1029mm Appliance to Ceiling Clearance Figure 3.9 WARNING Fire Risk • Comply with all minimum clearances to combustibles as specified. • Failure to comply may cause house fire. Figure 3.10 Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 11: Locating Your Appliance & Chimney
• Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. 3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®... -
Page 12: Chimney Location (2-10-3 Rule)
Less than 10 ft. (305 cm) Wall or Parapet 2 ft. (61 cm) Minimum 3 ft. (91 cm) Minimum 3 ft. (91 cm) Minimum Flat Roof Figure 3.13 Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 13: Venting & Draft Management
3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®... -
Page 14: Venting Components
Ceiling Support Chimney Wall Support Connector Chimney Connector Thimble Floor Protection Floor Protector Figure 4.1 - Prefabricated Exterior Chimney Figure 4.2 - Prefabricated Interior Chimney 3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®... - Page 15 9. Seal the end of the chimney connector to the clay liner • Install spacers as specified. with refractory mortar. Failure to keep insulation or other material away from vent pipe may cause fire. 10. Install trim collar around the sold pack chimney section. Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®...
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Page 16: Installing Chimney Components
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or your dealer. 3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®... -
Page 17: Appliance Set-Up
The wooden removable insert handle opens and closes the front doors. Remove after each use, and store it in the handle CAUTION holder behind the right front leg. Assemble the handle by passing the 3-3/8” screw through the wooden shaft and into the bright metal nub. (Figure 5.5) Tighten carefully until snug. Overtightening can strip tapped threads. Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 18: Installing Optional Catalyst
Insert catalyst probe bracket with self-drilling screw. 1.4" Access Cover Fold bracket strap over catalyst probe shaft and secure with screw. Insert catalyst probe through sheet-metal and cast iron back and twist & push through fiber panel. Figure 5.9 - Install the Catalyst Temperature Probe Figure 5.6 - Locate access cover. Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 19: Smoke And Co Detectors & Safety Tips
• Operate only with front doors and ash pan door closed. • Unstable firewood could fall out of the firebox creating a fire hazard to your home. WARNING Fire Risk For use with solid wood fuel only. Other fuels may over fire and generate poisonous gases (i.e. carbon monoxide). Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... -
Page 20: Reversible Flue Collar
(76 mm) aluminum metal flex or rigid piping to directly connect outside air to appliance intake. Use the supplied termination cap with a rodent screen. Seal between the wall (or floor) and the pipe with silicone to prevent moisture penetration. Figure 5.11 Flue Collar Figure 5.13 - Rear Installation Figure 5.12 Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®... - Page 21 • Fire will not burn properly • Smoke spillage occurs when door is opened due to air starvation Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 3-90-30007345i ®...
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Page 22: Mobile Home Installation
Mobile Home Installation - Approved for USA Installation ONLY! You must use a Vermont Castings Kit Part # 0003265 CAUTION and Mobile Home Bracket Kit Part #0003264 for installation in a mobile home. THE STRUCTURAL INTEGRITY OF THE MOBILE 1. An outside air inlet must be provided for combustion. - Page 23 3-90-30007345i Vermont Castings • Intrepid FlexBurn Installation Manual_R2 • 2018 - ___ • 07/18 ®...
- Page 24 CONTACT INFORMATION Hearth & Home Technologies 352 Mountain House Road Halifax, PA 17032 Please contact your Vermont Castings dealer with any questions or concerns. For the number of your nearest Vermont Castings dealer log onto www.vermontcastings.com CAUTION DO NOT DISCARD THIS MANUAL Read, understand and Leave this manual with • Important operating •...