Table of Contents
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Service
International Side by Side
1997 "T" Model Refrigerators
Refer to Technical Sheet
for values and wiring
schematics.
This manual is to be used by qualified appliance technicians
only. Amana does not assume any responsibility for property
damage or personal injury for improper service procedures
done by an unqualified person.
Models and manufacturing
numbers in this manual
SR520T
P1312901W
SB520T
P1313001W
SSD522T
P1313602W
SXD520T
P1313701W
SBDX520T
P1313202W
SSD522TB
P1313601W
SBDT520T
P1313201W
SRD520T
P1313101W
SRD522T
P1313301W
SRD526T
P1313401W
SRDE520T
P1312401W
SBDE520T
P1312301W
SRDE520TB
P1312402W
SRDE528T
P1312601W
SRDE528TB
P1312602W
SRD325S5
P1313501W
SRD327S3
P1312502W
SXD322
P1313901W
SRDE327S3
P1312501W
SX322S2
P1313801W
RS5290000
Revision 0
April 1998
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Table of Contents
Troubleshooting
Related Manuals for Amana SR520T
Summary of Contents for Amana SR520T
- Page 1 SRDE327S3 P1312501W SX322S2 P1313801W This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. RS5290000 Revision 0 April 1998...
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Page 2: Important Information
(such as exposure to electrical shock) may result. CAUTION Amana will not be responsible for any injury or property damage from improper service procedures. If performing service on your own product, assume responsibility for any personal injury or property damage which may result. -
Page 3: User Operation
User Operation Features Fresh Food Section (Refrigerator) ® Deepfreeze Section (Freezer) Temp-Assure Thermostatic Control ä Deepfreeze ® Shelf Spillsaver ä Shelves Automatic Ice Maker Slide Out Shelves Stor-Mor ä System Chiller Fresh System Door Dike Garden Fresh Drawers Door Shelves Utility Rack Tall Package Retainer Covered Utility Bucket... - Page 4 User Operation Electrical Requirements Dairy Center Refrigerator must be earthed and connected to a 1. Remove door by opening door, pushing in separate 230 volt, 50 hz., 10A circuit. slightly near hinges and pulling out. Model Identification 2. Remove shelf by lifting and pulling out. Locate product information on the nameplate, found in 3.
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Page 5: Setting Controls
User Operation Stor-Mor ä System Touchmatic ä Electronic Controls (electronic 1. Remove shelves and baskets by lifting and models) pulling out. Confirm power switch is on before programming. 2. Replace shelves and baskets by reversing Remove toe grille and locate black box in center of step 1. - Page 6 User Operation ® Locate Touchmatic electronic control panel on refrigerator between handles. Press * pad to activate control panel. All other pads, except for Alarm Off pad, remain inactive until * pad is pressed. Once activated, pads remain programmable for at least 10 minutes.
- Page 7 User Operation ä High Temperature Alarm Ice 'N Water Dispenser High temperature alarm sounds and indicator light glows if Fresh Food or Deepfreeze ® temperature is high for two hours. A blinking light signals affected Caution compartment. Deactivate high temperature alarm by To avoid personal injury or property damage, observe pressing Alarm Off pad.
- Page 8 User Operation Water Taste and Odor Light Bulbs Observe the following to minimize taste and odor WARNING difficulties: 1. Throw away first 10 to 14 regular glasses of To avoid electrical shock which can cause severe water after initially connecting refrigerator to personal injury or death, disconnect power to household water supply.
- Page 9 User Operation Chiller fresh system is too warm. Vacation Tips · Slide control to a colder setting. For short vacations, remove perishable foods. If an ® · Adjust Deepfreeze control to a colder setting. ice maker is installed, move ice maker arm to off position.
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Page 10: Installation Instructions
Installation Instructions Removing Handles International Side-by-Side Installation Instructions Caution To avoid personal injury or property Introduction damage, hold handles securely while A qualified engineer must connect refrigerator in removing. accordance with these installation instructions. Measure door opening and depth and width of refrigerator. - Page 11 Installation Instructions Removing Doors 4. Electronic Control Models Remove bottom door closure screw. Unplug wiring harness from high voltage box under Caution refrigerator. Unplug top hinge wire connectors. To avoid personal injury or property Unscrew green/yellow earthing wire. damage, two people must remove and hang doors.
- Page 12 Installation Instructions Connecting Water Supply 8. Ice 'N Water ä Dispensing Models Materials Required Loosen screw from water tube clamp. Loosen 2.5 m of 6.4 mm flexible copper tubing 6.4 mm plastic water tube union nut by hand. Important: Before installing ice maker, contact a Pull water tube away from union nut and through plumber to connect copper tubing to household tube clamp.
- Page 13 Installation Instructions Leveling Refrigerator 7. Assemble water valve coupling by removing nut and sleeve from adapter fitting. Slide brass nut 1. Place level side-to-side at top front of and sleeve over end of copper tubing. Insert refrigerator. copper tubing completely into adapter fitting. 2.
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Page 14: Troubleshooting Chart
Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Troubleshooting chart on following pages contains symptoms that may be seen in malfunctioning units. - Page 15 Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Symptom Possible Causes Corrective Action...
- Page 16 Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Symptom Possible Causes Corrective Action...
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Page 17: System Diagnosis
System Diagnosis Pressure and Temperature Relationship Chart See “Service Procedures” section for additional information about items in this chart. Suction Head T1 Inlet T2 Outlet T3 Suction Wattage Pressure Pressure Temperature Temperature Temperature Variation Variation Variation Variation Variation Variation from Normal from Normal from Normal from Normal... -
Page 18: Display Panel
Display Panel Enable Freezer Temperature Fresh Food Temperature Warmer Colder Temperature Indicators Freezer Temperature Fresh Food Temperature Door Open High Temperature Clean Coil Vacation Max Cool Fast Freeze Vacation Max Cool Fast Freeze Alarm Off Display Off Display Panel Keyboard RS5290000 Rev. -
Page 19: Display Panel Operation
Display Panel Operation Keyboard Pad Functions Entry Tone Max Cool Pad Indicates a pad was pressed, command read and Activates maximum refrigerator mode setting accepted. Turn off entry tone by pressing and holding refrigerator to coldest setting for 10 hours or until Max Cool pad is pressed again. -
Page 20: Electronic Functional Description
Electronic Functional Description Alarms Power Up Alarm After power is initially plugged in, after a power loss, or if power switch is turned off, all temperature indicator lights will flash until Alarm Off or pressed. Note: All settings return to default factory settings. Door Open Alarm Alarm tone sounds and indicator lights blink if either refrigerator or freezer door is open more than 3... -
Page 21: Temperature Control Operation
Electronic Functional Description Temperature Control Operation Factory Set Freezer and Refrigerator Settings Part #10866002 For any temperature setting, outputs will be turned off/on based on cut-in/cut-out temperatures Frozen Food Fresh Food determined by resistance levels of freezer and Cut-Out Cut-In Cut-Out Cut-In Level... - Page 22 Electronic Functional Description Adaptive Defrost Operation Defrost occurs after predetermined length of compressor run time. Compressor run time between defrosts changes, or adapts, depending upon recent history of defrost lengths (time it takes for defrost terminator to open after defrost heater has been turned on).
- Page 23 Electronic Functional Description Freezer Thermistor Temperature Program Mode 1. Choose freezer thermistor temperature display by Accessing Program Mode pressing Freezer Temp pad. Two programming modes are available. Mode A 2. Freezer thermistor temperature displays. allows reading refrigerator and freezer thermistor Refrigerator Thermistor Temperature temperatures.
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Page 24: Program Mode
Electronic Functional Description Forced Pulldown (Compressor Start) Program Mode Compressor start can be forced by pressing and Temperature Offset Calibration holding Fast Freeze pad for 3 seconds. Program Offset amount adjusts temperatures for refrigerator changes will be saved permanently in EEPROM. cut-ins and cut-outs by the amount of offset. -
Page 25: Electronic Testing
Electronic Functional Description Electronic Testing 2. Check for voltage on terminal E7 on high voltage board. Output voltage should toggle with toggling Electronic Testing Mode of light switch. If output voltage does not toggle, high voltage board needs replacing. Forced Defrost Start 1. - Page 26 Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Discharge capacitors through a resistor before handling. Wires removed during disassembly must be replaced on proper terminals to insure correct earthing and polarization. After servicing, reconnect power using power switch.
- Page 27 Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Discharge capacitors through a resistor before handling. Wires removed during disassembly must be replaced on proper terminals to insure correct earthing and polarization. After servicing, reconnect power using power switch.
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Page 28: Refrigeration And Defrost Component Checks Made At High Voltage Board
Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Discharge capacitors through a resistor before handling. Wires removed during disassembly must be replaced on proper terminals to insure correct earthing and polarization. After servicing, reconnect power using power switch. - Page 29 Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Discharge capacitors through a resistor before handling. Wires removed during disassembly must be replaced on proper terminals to insure correct earthing and polarization. After servicing, reconnect power using power switch.
- Page 30 Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Discharge capacitors through a resistor before handling. Wires removed during disassembly must be replaced on proper terminals to insure correct earthing and polarization. After servicing, reconnect power using power switch.
- Page 31 Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Discharge capacitors through a resistor before handling. Wires removed during disassembly must be replaced on proper terminals to insure correct earthing and polarization. After servicing, reconnect power using power switch.
- Page 32 Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Discharge capacitors through a resistor before handling. Wires removed during disassembly must be replaced on proper terminals to insure correct earthing and polarization. After servicing, reconnect power using power switch.
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Page 33: Component Testing
Component Testing Component Description Test Procedures Capacitor Run capacitor connects to relay terminal 3 and L side of line. WARNING Auger motor capacitor is in series with To avoid electrical shock which can cause severe personal injury or death, auger motor. Auger motor capacitor does discharge capacitor through a resistor before handling. - Page 34 Component Testing Component Description Test Procedures Compressor When compressor electrical circuit is Resistance test energized, the start winding current Disconnect power to unit. causes relay to heat. After an amount of Discharge capacitor by shorting across terminals with a resistor for 1 starting time, the start winding circuit minute.
- Page 35 Component Testing Component Description Test Procedures Condenser Condenser is a tube and wire Leaks in condenser can usually be detected by using an electronic leak detector construction and is located in or soap solution. Look for signs of compressor oil when checking for leaks. A compressor compartment.
- Page 36 NOTE: Drier used in R12 sealed system is not interchangeable with drier used in R134a sealed system. Always replace the drier with Amana part number B2150504. Before opening refrigeration system, recover HFC134a refrigerant for safe disposal.
- Page 37 Component Testing Fusible link Fusible link is part of evaporator heater If fusible link interrupts opens, evaporator heater wiring harness must be wiring harness and is in a series circuit replaced. with defrost terminator, defrost heater, and evaporator fan motor. Be sure harness is wire tied against evaporator heater over white mark on evaporator heater.
- Page 38 Component Testing Relay, PTC When voltage is connected and relay is With power off check resistance across terminals 2 and 3: cool, current passes through relay to Normal = 3 to 12 ohms start winding. After a short time, current Shorted = 0 ohms heats the resistor in relay and resistance Open = infinite ohms...
- Page 39 Component Testing Switch, In series with cavity light switch and To check light sensor with cavity light switch on, cover light sensor eye. photosensitive cavity light. Senses low light condition to Cavity lamp should light at approximately 50% of full illumination. complete circuit to cavity light.
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Page 40: Product Design
Product Design WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earth wires are connected before certifying unit as repaired and/or operational. Refrigeration System Electronic Control Compressor forces high temperature vapor into fan-... - Page 41 Product Design WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earth wires are connected before certifying unit as repaired and/or operational. Defrost System–Nonelectronic Models Every 6 or 8 hours of compressor run time defrost timer activates radiant electric defrost heater...
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Page 42: Service Procedures
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earth wires are connected before certifying unit as repaired and/or operational. Service Equipment Drier Replacement Listed below is equipment needed for proper servicing... - Page 43 Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all wires are connected before certifying unit as repaired and/or operational. Refrigerant Precautions •...
- Page 44 Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earth wires are connected before certifying unit as repaired and/or operational. Testing Systems Containing a Refrigerant Charge Dehydrating Sealed Refrigeration System 1.
- Page 45 9. Charge system to specification. out. NOTE: Do not use captured or recycled refrigerant in Testing for Restrictions Amana units. Captured or recycled refrigerant To determine if a restriction exists: voids any Amana and/or compressor 1. Attach gauge and manifold between suction and manufacturer's warranty.
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Page 46: Evacuation And Charging
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earth wires are connected before certifying unit as repaired and/or operational. Evacuation and Charging CAUTION High Side Gauge... - Page 47 Refrigerant Charge NOTE: Do not use captured or recycled refrigerant in Refrigerant charge in all capillary tube systems is Amana units. Captured or recycled refrigerant critical and exact amount is required for proper voids any warranty. performance. Factory charges are shown on serial plate.
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Page 48: Hfc134A Service Information
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earth wires are connected before certifying unit as repaired and/or operational. HFC134a Service Information Caution HFC134a is alternative refrigerant for CFC12. - Page 49 Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all earth wires are connected before certifying unit as repaired and/or operational. Replacement Service Compressor Brazing HFC134a service compressors will be charged with...
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Page 50: Refrigerant Flow
Refrigerant Flow FLANGE LOOP CAPILLARY/SUCTION LINE HEAT EXCHANGER EVAPORATOR INLET (REFRIGERANT LIQUID) CAPILLARY TUBE FLANGE LOOP COMPRESSOR SUCTION LINE CENTER MULLION LOOP 1/4 0.D. PROCESS TUBE HIGH SIDE EVAPORATOR OUTLET DRIER (VAPOR) EVAPORATOR EVAPORATOR CONDENSER FAN COMPRESSOR 1/4 0.D. PROCESS TUBE CONDENSER OUTLET CONDENSER OUTLET CONDENSER... - Page 51 Refrigerant Flow EVAPORATOR OUTLET (VAPOR) “T” Model Side x Side Refrigerant Flow Diagram 20 Cubic Foot Only April 1998 RS5290000 Rev. 0...
- Page 52 Cabinet Air Flow BEVERAGE CHILLER AIR SUPPLY (SOME MODELS) “T” Model Side x Side Air Flow Diagram 22/25/27 Cubic Foot Only RS5290000 Rev. 0 April 1998...
- Page 53 Cabinet Air Flow “T” Model Side x Side Air Flow Diagram 20 Cubic Foot Only April 1998 RS5290000 Rev. 0...
- Page 54 Water Flow ICE MAKER 1/4" O.D. PLASTIC TUBING INCOMING WATER INCOMING WATER LINE CONECTION LINE CONECTION ICE & WATER (HOSE COUPLING (HOSE COUPLING DISPENSER X 1/4" O.D. X 1/4" O.D. COPPER TUBE COPPER TUBE FITTING FITTING 1/4" O.D. PLASTIC TUBING SOLENOID WATER VALVE...
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Page 55: Typical External Sweat Pattern
Typical External Sweat Pattern CLASSIFICATION OF CONDENSATION 1=Haze or Fog 2=Beading 3=Beads or small drops 4=Drops running together April 1998 RS5290000 Rev. 0... - Page 56 Disassembly WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Freezer or Refrigerator Door Freezer Door Top Hinge 1.
- Page 57 WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Freezer Door Wiring Harness (All Non-electronic NOTE: On electronic models when replacing bottom Dispenser Models)
- Page 58 WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Handle Side Door Trim Retainers Ice and Water Cavity 1.
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Page 59: Cabinet Components
Disassembly WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Cabinet Components Refrigerator Temperature Control Air Duct... - Page 60 Disassembly WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Refrigerator Light Lens and Light Bulbs Freezer Wire Shelf and Shelf Retainers 1.
- Page 61 Disassembly WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Evaporator Evaporator Fan Blade NOTE: Evaporator and heat exchanger must be...
- Page 62 3. Remove brass nuts at water valve inlet and outlet. Replace drier when performing a sealed system 4. Pull copper tubing from water valve. Anti-kink repair with Amana drier. springs are installed in plastic tubing connecting to 2. Remove one bolt from left and one bolt from right valve.
- Page 63 WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Compressor 5.
- Page 64 WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all earthing wires are connected before certifying unit as repaired and/or operational. Compressor Run Capacitor (Control Housing brackets.
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Page 65: Ice Maker
Ice Maker Operation Specifications When the thermostat has sensed temperature -8.3° ±1.5° C (17° ±3° F), the thermostat closes. The cur- Mold Heater - 185 Watts, 264 Ohms rent now has a path through the thermostat to the mo- Thermostat - Close -8 ±1°C (17 ±3°F) tor (see wiring diagram). -
Page 66: Disassembly Procedures
Ice Maker Shunt Connection A wire shunt made from an insulated piece of 14- gauge wire with the ends stripped back about 5/8 inch (1.5 cm). MODULE OHMMETER CHECKS (NO POWER TO ICE MAKER & EJECTOR BLADES IN END OF CYCLE POSITION) Module, Motor, and Support Assembly MODULE TEST POINTS... - Page 67 Ice Maker Fill Cup Remove module and support assembly. Remove CAUTION ejector blades and shut-off arm. Pull fill cup from mold. To avoid damange to main assembly, do not rotate blades or drive gear. Forcefully pull cup up Remove appropriate and out of slot .
- Page 68 Ice Maker Water Fill Adjustment close. Where required, install the ASAP grandular ac- tivated carbon, odor, tastes, and sediment filter, Part Turning the water level adjustment screw will move Number R0183114. the contact in its relationship with the contact ring seg- ment.
- Page 69 Ice Maker Pull (front of Black Housing) free of the mold, and see Dual Water Valve the thermostat on mold side. The dual water valve has two solenoids. When the tan encapsulated solenoid is energized the amount of wa- ter allowed to enter ice maker mold is directly propor- tional to the length of time the water valve switch is held closed by the timing cam.
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Page 70: Ice Maker Troubleshooting Chart
Ice Maker Troubleshooting Chart I. NO ICE/LOW ICE PRODUCTION 1. Freezer not cold enough 1. Adjust Freezer or Repair Freezer 2. Broken Locking Tab on Vertical Cam 2. Change Ice Maker Module 3. Module Shut-Off Switch And Contacts Shorted & Burned 3. - Page 71 Ice Maker Troubleshooting Chart I. NO ICE/LOW ICE PRODUCTION (cont.) 5. Check Ejector Position (cont) B. 3:00 Ejector Position Contamination 1. Replace Ice Maker Module Cube Jammed (Notice Size of Cube, Hollow?) 2. Un-Jam Cubes Ice Maker or Refrigerator Not Level 3.
- Page 72 Ice Maker Troubleshooting Chart II. OVER PRODUCTION OF ICE 1. Bail Shut-off Arm Not in Actuator Replace Bail Shut-off Arm in Actuator, Note for Loose 2. Misformed Bail Shut-off Arm Replace Bail Shut-off Arm 3. Shut-Off Lever Broken or Bypassing Vertical Cam Replace Ice Maker Module 4.
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Page 73: Ice Maker Wiring Diagram And Parts Layout
Ice Maker Wiring Diagram and Parts Layout April 1998 RS5290000 Rev. 0... - Page 74 Kit Instructions HGK300 Black Handle and Toe Grille Kit Installation Instructions Parts List Description Quantity Part Description Quantity Part Number Number Toe grille 12321806 Bottom trim, refrigerator door 10810512 Top trim, freezer door 10810311 Door handle 12139306 Center trim, freezer door 10810603 Black handle insert (top) 10953115...
- Page 75 Kit Instructions 3. Dispenser Models Important Remove crushed/cubed ice switch cover on dispenser One piece of center trim will not be used. by pulling forward. Remove screws from bottom of 6. Dispenser Models dispenser cover. Release bottom clips on dispenser Replace dispenser cover by snapping in place.
- Page 76 Kit Instructions DS18 and DS22 1/4" Trim Kits Decorator Panel Dimensions Introduction Listed below are required height x width dimensions for Included in this kit are trim pieces for installing 1/4 inch decorator panels. Panels are not supplied with this kit (6 millimeter) decorator panels.
- Page 77 Kit Instructions Parts List DS18E DS18L DS18S DS18W DS22E DS22S Item Description Length Black Almond Satin White Black Satin Side Trim, Refrigerator and Freezer Door Bottom Trim, Refrigerator Door Bottom Trim, Freezer Door Top Trim, Refrigerator Door Top Trim, Freezer Door Top Trim, Dispenser 13 7/8"...
- Page 78 Kit Instructions Procedure Caution Caution To avoid property damage, drain water from water tube into small bucket. To avoid personal injury or property damage, two people should remove and rehang each door. 5. Dispenser Models Loosen water tube clamp screw. Loosen plastic Caution water tube union nut.
- Page 79 Kit Instructions 12. Non Dispenser Models Remove nameplate by placing putty knife covered Caution with masking tape under nameplate and pulling To avoid personal injury or property damage, forward. Discard nameplate. temporarily tape doors shut. Important 9. Tape doors shut using masking tape. Confirm front surface of decorator door panels and trim 10.
- Page 80 Kit Instructions 19. Install side door trim by peeling off 1 1/2 inches (38 millimeters) of backing. Place trim against top corner of refrigerator cabinet over edge of top trim. After checking placement, peel off backing and press into place. Place side door trim over edge of bottom trim.
- Page 81 Kit Instructions DS19, DS20 and DS21 1/16" Trim Kits with 1/4" Retainers Introduction Important 27 cubic foot 1/16" (2 mm) • Mechanical experience is required to install trim kit. Panel Dimensions • Depending on installer’s knowledge and skill, Non Electronic installation can take from one to three hours.
- Page 82 Kit Instructions Parts List DS19E DS19S DS20E DS20S DS21S Description Length Black Stainless Black Stainless Stainless Trim, Refrigerator and Freezer Door Sides Trim, Refrigerator Door Bottom Trim, Freezer Door Bottom Trim, Refrigerator Door Top Trim, Freezer Door Top Retainer, Freezer Door Top and Bottom 13 516"...
- Page 83 Kit Instructions Procedure Extruded Handle Models 3. Remove door handle inserts by placing screwdriver at top of door handles in area between handle and Caution insert and pulling out. To avoid personal injury, protect hands and arms. Trim pieces may have sharp edges. Important Save all screws and reuse in original location.
- Page 84 Kit Instructions All Models 9. On extruded handle models, check top trim fit by aligning end of top trim against handle cap. On non Important extruded handle models, check top trim fit by Use cardboard spacers carefully. Spacers must be aligning end of trim with handle-side edge of door.
- Page 85 Kit Instructions All Models DS21S Kit - Non Dispenser Models Install 1/4 inch (6 millimeter) freezer door top retainer (Item #6) by placing trim at an angle on top Caution edge of panel. Align straight end of trim flush with To prevent property damage, place masking tape on panel corner.
- Page 86 Kit Instructions DS23, DS24, DS25, and DS26 1/4" Trim Kits Introduction Decorator Panel Dimensions Listed below are required height x width dimensions for Important decorator panels. Panels are not supplied with this kit • Mechanical experience is required to install trim kit. and can be purchased locally.
- Page 87 Kit Instructions Parts List Description DS23E DS23L DS23S DS23W DS24E DS24S DS24W Quantity Black Almond Satin White Black Satin White Refrigerator, 10494518 10494519 10494513 10494517 10494518 10494513 10494517 Freezer door side trim, 2 Refrigerator door 10602605 10602608 10602609 10602607 10602605 10602609 10602607 bottom trim, 1...
- Page 88 Kit Instructions 3. Remove door handle inserts by placing screwdriver Procedure at top of door handles in area between handle and insert and pulling out. Caution To avoid personal injury or property damage, two people should remove and rehang each door. Caution To avoid personal injury, protect hands and arms.
- Page 89 Kit Instructions Trace around top hinges with a pencil. This helps 7. Dispenser Models alignment when reassembling. On electronic and Replace dispenser cover by snapping in place. dispenser models, unplug top hinge wire Insert and tighten screws. Replace switch by connectors.
- Page 90 Kit Instructions 15. Remove tape from freezer door. Grasp freezer door 20. Remove tape from doors. securely and lift up while opening. This will free Important door from bottom hinge pin. On dispenser models, Permanent, double-sided tape is used to attach some plastic water tube must slide through slot in bottom trim pieces to refrigerator.
- Page 91 Kit Instructions 26. Dispenser Models Push water tube into plastic union nut and tighten union nut by hand. Gently pull on tube to confirm nut is tight. Tighten water tube clamp screw. Caution To avoid property damage, confirm water tube union nut is secure before replacing toe grille.
- Page 92 Kit Instructions PK201 and PKD201 1/4" Decorator Door Panel Kits Parts List Description PK201E PK201W PKD201E PKD201W (Black) (White) (Black) (White) Refrigerator door panel 10096944 10096940 10096944 10096940 Freezer door panel 10096943 10096939 Freezer door upper panel 10096949 10096945 Freezer door lower panel 10096986 10096983 Refrigerator door spacer...
- Page 93 Kit Instructions 3. Remove door handle inserts by placing screwdriver at top of door handles in area between handle and CAUTION insert and pulling forward. To avoid property damage, place masking tape on back of panel at each corner. Tape prevents panel from damaging doors.
- Page 94 Kit Instructions HTGK200, HTGK220, HTK200 and Conversion Kits Parts List HTK200S HTK220S HTK200E HTGK200W HTK220E HTGK220W Description Brushed Brushed Black White Black White Aluminum Aluminum Top Cap, Refrigerator Door Top Cap, Freezer Door Bottom Cap, Refrigerator Door Bottom Cap, Freezer Door Hinge Cover, Right Hinge Cover, Left Side Trim, Refrigerator Door...
- Page 95 Kit Instructions Procedure Introduction Caution Important To avoid personal injury or property damage, two • Mechanical experience is required to install trim kit. people should remove and rehang each door. • Depending on installer’s knowledge and skill, installation can take from one to three hours. •...
- Page 96 Kit Instructions 8. Remove trim on sides of doors by placing taped 3. Remove door handle inserts by placing screwdriver edge of putty knife underneath trim and pulling out. at top of door handles in area between handle and insert and pulling out. Caution 4.
- Page 97 Kit Instructions 16. Rehang doors by positioning bottom sockets onto bottom door hinge pins. Position so doors are flush Caution with sides of refrigerator cabinet. Handle side of To avoid property damage, drain water from water tube doors should be approximately 1/8 inch (3.2 into small bucket.
- Page 98 Kit Instructions 21. Remove thin section on top handle end caps to 26. Install side door trim by peeling off 1 1/2 inches allow room for panels. Discard section. Replace (38 millimeters) of backing. Place trim against top handle end caps by placing end caps on bottom corner of refrigerator cabinet over edge of handles.
- Page 99 Kit Instructions HTGK100 and HTGK110 Black 1/4" Trim and Handle Conversion Kits Introduction Parts List Important HTGK100E HTGK110E • Mechanical experience is required to install trim kit. Description Black BLACK • Depending on installer’s knowledge and skill, installation can take from one to three hours. Top Cap, Refrigerator •...
- Page 100 Kit Instructions 3. Remove door handle inserts by placing screwdriver Procedure at top of door handles in area between handle and insert and pulling out. Caution To avoid personal injury or property damage, two people should remove and rehang each door. Caution To avoid personal injury, protect hands and arms.
- Page 101 Kit Instructions 11. Remove tape from freezer door. Grasp freezer door securely and lift up while opening. This will free Caution door from bottom hinge pin. On dispenser models, To avoid personal injury or property damage, plastic water tube must slide through slot in bottom temporarily tape doors shut.
- Page 102 Kit Instructions 23. Slide decorator door panels into place until panels are secure under handle inserts. WARNING To avoid electrical shock which can cause severe personal injury or death, green ground wire must remain attached to freezer door hinge. 16. Install new bottom door handle caps by pushing up into bottom of new handle until caps snap in place.
- Page 103 Kit Instructions BI10, BI11, BI12, BI13 Perimeter Trim Kits Introduction Procedure Important • Mechanical experience is required to install trim kit. • Depending on installer’s knowledge and skill, CAUTION installation can take from one-half to one hour. • If unable to solve a problem during installation,contact To avoid personal injury, protect hands and arms.
- Page 104 Kit Instructions 4. Slide bezel gusset from left frame into channel on 8. Slide bezel gusset on left frame into top frame. Slide one end of top trim. Slide bezel gusset from right bezel gusset on right frame into top frame. Confirm frame into channel on other end of top trim.