Amana SXD25S2 Service

Side-by-side “s” model refrigerators
Table of Contents

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Service
Side-by-Side "S" Model
Refrigerators
Refer to Technical Sheet
for values and wiring
schematics.
This manual is to be used by qualified appliance technicians
only. Amana does not assume any responsibility for property
damage or personal injury for improper service procedures
done by an unqualified person.
Models and manufacturing
numbers in this manual
SXD25S2
P1303513W
SBD20S4
P1190007W
SBD20TP
P1190009W
SBD20TPS
P1190008W
SRD20S4
P1190816W
SX22S
P1190213W
SGD22T
P1303514W
SCD22TB
P1303515W
SXD22S2
P1303512W
SRD22S3
P1190327W
SS25T
P1194004W
SCD25T
P1303516W
SQD25V
P1314202W
SRD25S3
P1190325W
SBDE20S4SW
P1190906W
SX25S
P1190214W
SRD25VP
P1190326W
SRD25VPS
P1190331W
SBI20TP
P1190711W
SBI20TPS
P1190712W
SBDE20TP
P1190905W
SRD22VPS
P1190330W
SSD25T
P1314201W
SBI20S2
P1190710W
SXD27T
P1302802W
SBIE20TPS
P1190709W
SBIE20TP
P1190708W
SRD22VP
P1190328W
SRD27S2
P1190329W
SCD25TB
P1303517W
SM22TB
P1190215W
RS1300003
Revision 0
December 1997

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Summary of Contents for Amana SXD25S2

  • Page 1 SCD25TB P1303517W SM22TB P1190215W This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. RS1300003 Revision 0 December 1997...
  • Page 2: Important Information

    (such as exposure to electrical shock) may result. CAUTION Amana will not be responsible for any injury or property damage from improper service procedures. If preforming service on your own product, assume responsibility for any personal injury or property damage which may result.
  • Page 3: Table Of Contents

    Table of Contents Important Information ..........2 Mode B Functions USER OPERATION Automatic Keyboard Function ......28 Electrical Requirements ..........5 Door Alarm Delay ..........28 Model Identification ............5 Max Cool Run Time Duration ....... 28 Proper Disposal of Your Refrigerator ......5 Fast Freeze Run Time Duration ......
  • Page 4 Table of Contents Electronic Models ..........58 (Fan Shroud Mounted) ......... 65 Dispenser Models ..........58 Compressor Run Capacitor Door Stop and Top Door Closure ......58 (Control Housing Mounted) ........66 Freezer Door Top Hinge ........58 Overload and Relay..........66 Combination Door Closure and Lower Hinge ..
  • Page 5: User Operation

    Dealer’s name and address: properly grounded. Electrical Grounding Instructions — This refrigerator Amana also has a network of independent authorized is equipped with a three-prong (grounding) plug for technicians. Locate a Factory Service Center or protection against possible shock hazards. If a two-...
  • Page 6: Installation Instructions

    User Operation Installation Instructions d. Remove top hinge covers. (A below) Proper installation will ensure this refrigerator operates most efficiently. Amana cannot be responsible for WARNING improper installation. To avoid electrical shock which can cause severe personal injury or death, green ground wire must 1.
  • Page 7 User Operation 2. Connecting Water Supply WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator before connecting water supply. After connecting water supply, connect power. Caution A. “P” clamp B. Copper tubing To avoid property damage, observe the following: •...
  • Page 8: Controls

    User Operation Controls activated, pads remain programmable for at This refrigerator is designed to operate at normal least 10 minutes. household temperatures of 55° to 110°F (13° to 43°C). ® Fresh Food and Deepfreeze controls are ® Fresh Food and Deepfreeze Controls preset at 5 .
  • Page 9: Fresh Food Features

    • Deactivate display by pressing ALARM OFF pad. If thermistor alarm sounds, contact an authorized ® Amana technician immediately. If ALARM OFF pad is pressed, thermistor control retests to confirm situation has been corrected. Alarm sounds again if thermistor is still not operating properly.
  • Page 10 User Operation Chiller Fresh ™ System (some models) Chiller Fresh ™ system features a drawer inside a sleeve. Caution Air circulates between drawer and sleeve. This systems keeps food fresh longer and up to 5°F (3°C) colder than To avoid personal injury or property damage, handle Fresh Food temperature.
  • Page 11 User Operation • Slide rack along side of shelf until tabs are inserted into slots. A. Storage rack Snack Chiller (some models) Snack chiller provides convenient storage for small items Covered Storage Bucket (some models) and snacks. Items are kept cooler with air circulating Storage bucket has a lid and removable egg tray.
  • Page 12 User Operation A. Fresh food section B. Temperature control A. Tabs • Remove beverage chiller door by removing lower Door Shelves door buckets. Remove door buckets by pushing • Remove slide-style door shelves by lifting ends up tabs toward center and pulling out. Slide door andpulling out.
  • Page 13: Deepfreeze Features

    User Operation ® Deepfreeze Features Caution To avoid property damage, confirm shelf is secure before replacing items on shelf. Automatic Ice Maker (some models) • Confirm ice bucket is in place and ice maker arm is down. Caution To avoid property damage, confirm shelf is secure before replacing items on shelf.
  • Page 14 User Operation Caution To avoid damage to ice maker, observe the following: • Do not force ice maker arm down or up. • Do not place or store anything in ice storage bucket. ® Deepfreeze Rack (some models) ® Deepfreeze rack holds ice cube trays and provides additional storage.
  • Page 15: Ice 'N' Water™ Dispenser (Some Models)

    User Operation Tall Package Retainer • Select cubed or crushed mode by sliding lever on (some models) dispenser panel. Dispense ice by pressing wide Tall package retainer keeps tall items secure. Retainer mouthed container against ice dispenser bar. fits in any door bucket or door shelf. Important Reduce spraying of crushed ice by holding wide mouthed container directly under ice chute and as...
  • Page 16: Care And Cleaning

    User Operation Taste and Odor Complete the following steps if odor was not eliminated. Observe the following to minimize taste and odor 4. Complete steps 1–2. difficulties: • Wrap foods in tightly sealed containers or moisture 5. Place garden fresh crispers on top shelf of Fresh proof bags.
  • Page 17: Light Bulbs

    User Operation Glass Shelves Lower Fresh Food Section (Some models) • Remove light bulb cover by removing screw. Replace bulb with 40-watt tubular bulb. Caution • Replace light bulb cover by placing cover over light bulb. Insert and tighten screw. To avoid personal injury or property damage, handle tempered glass shelves carefully.
  • Page 18: Normal Operating Sounds

    5. Condenser fan air rushes and whirs. 1-319-622-5511 outside U.S.A. to locate an 6. Compressor has a high pitched hum or pulsating authorized Amana technician. sound. Food temperature appears too warm. 7. Ice cubes from ice maker (some models) drop into •...
  • Page 19: Troubleshooting Chart

    Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Troubleshooting chart on following pages contains symptoms that may be seen in malfunctioning units.
  • Page 20 Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Symptom Possible Causes Corrective Action...
  • Page 21 Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Symptom Possible Causes Corrective Action...
  • Page 22: System Diagnosis

    System Diagnosis Pressure and Temperature Relationship Chart See “Service Procedures” section for additional information items in this chart. Suction Head T1 Inlet T2 Outlet T3 Suction Wattage Pressure Pressure Temperature Temperature Temperature Variation Variation Variation Variation Variation Variation from Normal from Normal from Normal from Normal...
  • Page 23: Display Panel

    Display Panel Display Panel Keyboard December 1997 RS1300003 Rev. 0...
  • Page 24: Display Panel Operation

    Display Panel Operation Keyboard Pad Functions Entry Tone Max Cool Pad Indicates a pad was pressed, command read and Activates Maximum refrigerator mode setting accepted. Turn off entry tone by pressing and holding refrigerator to coldest setting for 24 hours or until Max Cool pad is pressed again.
  • Page 25: Electronic Functional Description

    Electronic Functional Description Alarms Power Up Alarm After power is initially plugged in, after a power loss, or if power switch is turned off, all temperature indicator lights will flash until Alarm Off or pressed. Note: All settings return to default factory settings. Door Open Alarm Alarm tone sounds and indicator lights blink if either refrigerator or freezer door is open more than 3...
  • Page 26: Temperature Control Operation

    Electronic Functional Description Temperature Control Operation Factory Set Freezer and Refrigerator Settings Part #10614401 For any temperature setting, outputs will be turned off/on based on cut-in/cut-out temperatures Frozen Food Fresh Food determined by resistance levels of freezer and Level Cut-Out Cut-In Cut-Out Cut-In...
  • Page 27: Adaptive Defrost Operation

    Electronic Functional Description Adaptive Defrost Operation Defrost occurs after predetermined length of compressor run hours. Compressor run time between defrosts changes, or adapts, depending upon recent history of defrost lengths (time it takes for defrost terminator to open after defrost heater has been turned on).
  • Page 28: Program Mode

    Program Mode Accessing Program Mode Freezer Thermistor Temperature Two programming modes are available. Mode A 1. Choose freezer thermistor temperature display by allows reading refrigerator and freezer thermistor pressing Freezer Temp pad. temperatures. Mode B is used for all other 2.
  • Page 29: Temperature Offset Calibration

    Program Mode Temperature Offset Calibration Forced Pulldown (Compressor Start) Offset amount adjusts temperatures for refrigerator Compressor start can be forced by pressing and cut-ins and cut-outs by the amount of offset. The holding Fast Freeze pad for 3 seconds. Program chart below shows the indicator and the amount of changes will be saved permanently in EEPROM.
  • Page 30: Electronic Testing

    Electronic Testing Electronic Testing Mode 3. If terminal 7 on high voltage board changes with opening and closing of door, orange wire in low Forced Defrost Start voltage harness is broken (check for continuity 1. Press pad to activate control panel. between pin 7 on high voltage board and pin 10 on 2.
  • Page 31 Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Wires removed during disassembly must be replaced on proper terminals to insure correct grounding and polarization. After servicing, reconnect power using power switch.
  • Page 32: Refrigeration And Defrost Component Checks Made At High Voltage Board

    Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Wires removed during disassembly must be replaced on proper terminals to insure correct grounding and polarization. After servicing, reconnect power using power switch.
  • Page 33: Freezer Compartment Theory Of Operation

    Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Wires removed during disassembly must be replaced on proper terminals to insure correct grounding and polarization. After servicing, reconnect power using power switch.
  • Page 34: Refrigerator Compartment Theory Of Operation

    Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Wires removed during disassembly must be replaced on proper terminals to insure correct grounding and polarization. After servicing, reconnect power using power switch.
  • Page 35: Refrigerator And Freezer Compartment Theory Of

    Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Wires removed during disassembly must be replaced on proper terminals to insure correct grounding and polarization. After servicing, reconnect power using power switch.
  • Page 36: Adaptive Defrost Theory Of Operation

    Electronic Functional Description WARNING To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator using power switch before servicing. Wires removed during disassembly must be replaced on proper terminals to insure correct grounding and polarization. After servicing, reconnect power using power switch.
  • Page 37: Component Chart

    Component Testing Component Description Test Procedures Capacitor Run capacitor connects to relay terminal 3 and L side of line. WARNING Auger motor capacitor is in series with To avoid electrical shock which can cause severe personal injury or death, auger motor. Auger motor capacitor does discharge capacitor through a resistor before handling.
  • Page 38: Operation

    Component Testing Component Description Test Procedures Compressor When compressor electrical circuit is Resistance test energized, the start winding current Disconnect power to unit. causes relay to heat. After an amount of Discharge capacitor by shorting across terminals with a resistor for 1 starting time, the start winding circuit minute.
  • Page 39 Component Testing Component Description Test Procedures Condenser Condenser is a tube and wire Leaks in condenser can usually be detected by using an electronic leak detector construction and is located in or soap solution. Look for signs of compressor oil when checking for leaks. A compressor compartment.
  • Page 40 NOTE: Drier used in R12 sealed system is not interchangeable with drier used in R134a sealed system. Always replace the drier with Amana Desiccant (20) 8 x 12 4AXH - 7 M>S> - part number B2150504. Grams Before opening refrigeration system, recover HFC134a refrigerant for safe disposal.
  • Page 41 Component Testing Component Description Test Procedures Heater, cavity Applied to back of ice and water cavity to Heater is not replaceable. Some models have spare heater foamed in place at help prevent condensation from forming factory. See technical data sheet for model being serviced. on face of cavity.
  • Page 42 Component Testing Component Description Test Procedures Switch, keyboard Semiconductor switch for control panel keyboard. PERIMETER STATIC GUARD Switch Functions Enable Key S1 and Pin #3 and #4 Freezer Temperature S2 and Pin #3 and #6 Refrigerator Temperature S3 and Pin #3 and #7 Warmer S4 and Pin #6 and #7 Colder...
  • Page 43 Component Testing Component Description Test Procedures Thermostat Thermostat is in a series circuit with Test continuity across terminals. defrost terminators, defrost heater, and evaporator fan motor. Circuit is complete With power off and evaporator coil below freezing, thermostat should check if evaporator fan motor operates when continuous when checked with ohmmeter.
  • Page 44: Service Procedures

    Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Service Equipment Electronic Control Listed below is equipment needed for proper...
  • Page 45: Refrigerant Precautions

    Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Refrigerant Precautions •...
  • Page 46: Dehydrating Sealed Refrigeration System

    Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Testing Systems Containing a Refrigerant Charge Dehydrating Sealed Refrigeration System 1.
  • Page 47: Restrictions Symptoms

    9. Charge system to specification. out. NOTE: Do not use captured or recycled refrigerant in Testing for Restrictions Amana units. Captured or recycled refrigerant To determine if a restriction exists: voids any Amana and/or compressor 1. Attach gauge and manifold between suction and manufacturer's warranty.
  • Page 48: Evacuation And Charging

    Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Evacuation and Charging CAUTION High Side Gauge...
  • Page 49: Charging

    Refrigerant Charge NOTE: Do not use captured or recycled refrigerant in Refrigerant charge in all capillary tube systems is Amana units. Captured or recycled refrigerant critical and exact amount is required for proper voids any warranty. performance. Factory charges are shown on serial plate.
  • Page 50: Hfc134A Service Information

    Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. HFC134a Service Information Caution HFC134a is alternative refrigerant for CFC12.
  • Page 51: Replacement Service Compressor

    Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Replacement Service Compressor Brazing HFC134a service compressors will be charged with...
  • Page 52: Refrigerant Flow

    Refrigerant Flow EVAPORATOR OUTLET (VAPOR) “S” Model Side x Side Refrigerant Flow Diagram 22/25/27 Cubic Foot Only RS1300003 Rev. 0 December 1997...
  • Page 53 Refrigerant Flow EVAPORATOR OUTLET (VAPOR) “S” Model Side x Side Refrigerant Flow Diagram 20 Cubic Foot Only December 1997 RS1300003 Rev. 0...
  • Page 54: Air Flow

    Cabinet Air Flow BEVERAGE CHILLER AIR SUPPLY (SOME MODELS) “S” Model Side x Side Air Flow Diagram 22/25/27 Cubic Foot Only RS1300003 Rev. 0 December 1997...
  • Page 55 Cabinet Air Flow “S” Model Side x Side Air Flow Diagram 20 Cubic Foot Only December 1997 RS1300003 Rev. 0...
  • Page 56: Water Flow

    Water Flow ICE & WATER DISPENSER 1/4" O.D. PLASTIC TUBING SOLENOID VALVE (DOUBLE) “S” Model Side x Side Ice & Water Dispenser Water Flow Diagram Dispenser Water Temperature Chart Water Temperature Chart (Approximate) 90o Ambient Normalized 39o 64o Ambient Normalized 39o Number of 8-ounce Glasses of Water Water temperature has stabilized for at least 12 hours in water reservoir Fresh food compartment temperature is 38–40 degrees Fahrenheit...
  • Page 57: Typical External Sweat Patterns

    Typical External Sweat Pattern CLASSIFICATION OF CONDENSATION 1=Haze or Fog 2=Beading 3=Beads or small drops 4=Drops running together December 1997 RS1300003 Rev. 0...
  • Page 58: Electronic Models

    Disassembly WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Freezer or Refrigerator Door Freezer Door Top Hinge 1.
  • Page 59: Freezer Door Wiring Harness

    WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Freezer Door Wiring Harness (All Non-electronic NOTE: On electronic models when replacing bottom Dispenser Models)
  • Page 60: Handle Side Door Trim Retainers

    WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Handle Side Door Trim Retainers Ice and Water Cavity 1.
  • Page 61: Cabinet Components Refrigerator Temperature Control

    Disassembly WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Cabinet Components Refrigerator Temperature Control Air Duct...
  • Page 62: Refrigerator Light Lens And Light Bulbs

    Disassembly WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Freezer Wire Shelf and Shelf Retainers Refrigerator Light Lens and Light Bulbs 1.
  • Page 63: Evaporator

    Disassembly WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Evaporator Evaporator Fan Blade NOTE: Evaporator and heat exchanger must be...
  • Page 64: Water Valve

    Replace drier when performing a sealed system 4. Drop rail slightly and slide roller pin towards repair with Amana drier. outside of cabinet and out of rail. 2. Remove one bolt from left and one bolt from right Water Valve of compressor base pan.
  • Page 65: Compressor

    WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Compressor Power Switch (Electronic Models Only) 1.
  • Page 66: Compressor Run Capacitor

    WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Compressor Run Capacitor (Control Housing Condenser Mounted)
  • Page 67: Ice Maker

    Ice Maker Operation Specifications When the thermostat has sensed temperature 17° ± 3° F. (-8.3° ± 1.5° C.), the thermostat closes. The cur- Mold Heater - 185 Watts, 264 Ohms rent now has a path through the thermostat to the mo- Thermostat - Close 17 ±...
  • Page 68: Shunt Connection

    Ice Maker Shunt Connection A wire shunt made from an insulated piece of 14- gauge wire with the ends stripped back about 5/8 inch (1.6 cm). MODULE OHMMETER CHECKS (NO POWER TO ICE MAKER & EJECTOR BLADES IN END OF CYCLE POSITION) MODULE TEST POINTS COMPONENT...
  • Page 69: Fill Cup

    Ice Maker Fill Cup Remove module and support assembly. Remove ejector blades and shut-off arm. Pull fill cup from mold. Rotating blades or drive gear will ruin main assem- bly. There are several switches which will jam if manually turned counterclockwise and gears will be destroyed if turned clockwise.
  • Page 70: Water Fill Adjustment

    Ice Maker Water Fill Adjustment Temperature Problems Turning the water level adjustment screw will move Temperatures in freezer section which average above the contact in its relationship with the contact ring seg- the normal 0° ±2°F (-18°±1°C) will slow production of ment.
  • Page 71: Servicing Wire Harness

    Ice Maker Servicing Wire Harness Wiring Harness To remove wiring harness, depress retaining tab and A one-time thermal fuse micro device 170° F is incor- pull plug free. porated into the ice maker wiring harness to protect the plastic liner from melting if the ice maker should overheat.
  • Page 72: Ice Maker Troubleshooting Chart

    Ice Maker Troubleshooting Chart I. NO ICE/LOW ICE PRODUCTION 1. Freezer not cold enough 1. Adjust Freezer or Repair Freezer 2. Broken Locking Tab on Vertical Cam 2. Change Ice Maker Module 3. Module Shut-Off Switch And Contacts Shorted & Burned 3.
  • Page 73: December

    Ice Maker Troubleshooting Chart I. NO ICE/LOW ICE PRODUCTION (cont.) 5. Check Ejector Position (cont) B. 3:00 Ejector Position Contamination 1. Replace Ice Maker Module Cube Jammed (Notice Size of Cube, Hollow?) 2. Un-Jam Cubes Ice Maker or Refrigerator Not Level 3.
  • Page 74 Ice Maker Troubleshooting Chart II. OVER PRODUCTION OF ICE 1. Bail Shut-off Arm Not in Actuator Replace Bail Shut-off Arm in Actuator, Note for Loose 2. Misformed Bail Shut-off Arm Replace Bail Shut-off Arm 3. Shut-Off Lever Broken or Bypassing Vertical Cam Replace Ice Maker Module 4.
  • Page 75: Ice Maker Wiring Diagram And Parts Layout

    Ice Maker Wiring Diagram and Parts Layout December1997 RS1300003 Rev. 0...
  • Page 76 Kit Instructions Procedure Side-by-Side Refrigerator HGK300 Black Handle and Caution Toe Grille Kit To avoid property damage, protect soft vinyl or other flooring with cardboard, rugs, or other protective Installation Instructions material. Caution Introduction To avoid personal injury, protect hands and arms. Trim pieces may have sharp edges.
  • Page 77 Kit Instructions 3. Dispenser Models Remove crushed/cubed ice switch cover on dispenser by pulling forward. Remove screws from bottom of dispenser cover. Release bottom clips on dispenser cover by placing taped edge of putty knife underneath cover and pulling out. Release top clips by holding bottom of dispenser cover out and sliding 4.
  • Page 78: Side-By-Side Refrigerator

    Kit Instructions Decorator Panel Dimensions Side-by-Side Refrigerator Listed below are required height x width dimensions for DS18 and DS22 1/4" Trim decorator panels. Panels are not supplied with this kit and can be purchased locally. Kits Caution Installation Instructions To avoid personal injury or property damage, Introduction refrigerator panels should not weigh more than 30 pounds (14 kilograms) and freezer panels should not...
  • Page 79: Important: Save All Screws And Reuse In Original Location

    Kit Instructions Parts List DS18E DS18L DS18S DS18W DS22E DS22S Item Description Length Black Almond Satin White Black Satin Side Trim, Refrigerator and Freezer Door Bottom Trim, Refrigerator Door Bottom Trim, Freezer Door Top Trim, Refrigerator Door Top Trim, Freezer Door Top Trim, Dispenser 13 7/8"...
  • Page 80: Remove Upper And Lower Handle Trim From Both

    Kit Instructions 6. Remove tape from freezer door. Grasp freezer door securely and lift up while opening. This will free door from bottom hinge pin. On dispenser models, plastic water tube must slide through slot in bottom door hinge as door is raised. 7.
  • Page 81: Bottom Trim

    Kit Instructions 19. Install side door trim by peeling off 1 1/2 inches 16. Install bottom dispenser trim (Item #7) by placing (38 millimeters) of backing. Place trim against top trim at an angle on top edge of lower freezer panel. corner of refrigerator cabinet over edge of top trim.
  • Page 82: Freezer Door

    Kit Instructions Decorator Panel Dimensions Side-by-Side Refrigerator Listed below are required height x width dimensions for decorator panels. Panels are not supplied with this kit DS19, DS20 and DS21 1/16" and can be purchased locally. Trim Kits with 1/4" Caution Retainers To avoid personal injury or property damage, Installation Instructions...
  • Page 83 Kit Instructions (818 mm x 354 mm) 27 cubic foot 1/4" (6 mm) Panel Dimensions Non Electronic Refrigerator Door 61 1/4" x 18 15/16" (1556 mm x 481 mm) Upper Freezer Door 16 7/8" x 13 5/16" (429 mm x 338 mm) Lower Freezer Door 31 3/8"...
  • Page 84 Kit Instructions Parts List DS19E DS19S DS20E DS20S DS21S Description Length Black Stainless Black Stainless Stainless Trim, Refrigerator and Freezer Door Sides Trim, Refrigerator Door Bottom Trim, Freezer Door Bottom Trim, Refrigerator Door Top Trim, Freezer Door Top Retainer, Freezer Door Top and Bottom 13 516"...
  • Page 85 Kit Instructions Procedure Extruded Handle Models 4. Pull inserts out along length of handles. Caution 5. Install new handle inserts by reversing steps 3-4. 6. Replace dispenser cover by snapping in place. To avoid personal injury, protect hands and arms. Trim pieces may have sharp edges.
  • Page 86 Kit Instructions 9. On extruded handle models, check top trim fit by All Models aligning end of top trim against handle cap. On non Important extruded handle models, check top trim fit by Use cardboard spacers carefully. Spacers must be aligning end of trim with handle-side edge of door.
  • Page 87 Kit Instructions 1/16 inch (2 millimeter) Panels 1/4 inch (6 millimeter) Panels Important Caution Confirm front surface of decorator door panels and trim are facing forward when installing trim. To prevent property damage, place masking tape on back of panel at each corner. Tape prevents panel 1.
  • Page 88 Kit Instructions DS21S Kit - Non Dispenser Models All Models Install 1/4 inch (6 millimeter) freezer door top Caution retainer (Item #6) by placing trim at an angle on top edge of panel. Align straight end of trim flush To prevent property damage, place masking tape on with panel corner.
  • Page 89 Kit Instructions Procedure Caution Side-by-Side Refrigerator PK201 and PKD201 1/4" To avoid personal injury, protect hands and arms.Trim Decorator Door Panel Kits pieces may have sharp edges. Important: Save all screws and reuse in original Installation Instructions location. 1. Remove top handle end caps by removing Introduction screws.
  • Page 90 Kit Instructions 6. Dispenser Models 3. Remove door handle inserts by placing screwdriver Locate dispenser trim in top crisper drawer. Install at top of door handles in area between handle and dispenser trim on freezer panels by sliding trim on insert and pulling forward.
  • Page 91 Kit Instructions Decorator Panel Dimensions Side-by-Side Refrigerator 1/4" (6 mm) Trim and Handle Listed below are required decorator panel sizes. Panels are not supplied with this kit and can be Conversion Kit purchased locally. Installation Caution Instructions To avoid personal injury or property damage, refrigerator panels should not weigh more than 30 pounds (14 kilograms) and freezer panels should...
  • Page 92 Kit Instructions Parts List RS1300003 Rev. 0 December 1997...
  • Page 93: Personal Injury Or Death, Green Ground Wire Must

    Kit Instructions Procedure 7. Remove trim on sides of doors by placing taped edge of putty knife underneath trim and pulling WARNING out. To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator before installing kit. After installing kit, reconnect power.
  • Page 94: To Avoid Property Damage, Drain Water From Water Tube

    Kit Instructions 17. Replace top hinges by placing top hinges on Caution refrigerator. Insert screws and tighten. On dispenser models, reconnect top hinge wire To avoid property damage, drain water from water connectors. Install new top hinge covers by tube into small bucket. placing hinge covers over hinges.
  • Page 95 Kit Instructions Important Permanent, double-sided tape is used to attach some trim pieces to refrigerator. Before removing paper backing, check placement of trim pieces on refrigerator. Trim pieces may be damaged if adjustment or removal is attempted after installation. Install side door trim by peeling off 1 1/2 inches (38 millimeters) of backing.

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