Replacing Maintop Assembly; Replacing Manifold Assembly; Replacing Surface Burner Valve Control Assembly (Select Models); Replacing Igniter Assembly (Select Models) - Maytag ALY1680BD series Service Manual

Disassembly Procedures
3. Remove maintop assembly, see "Replacing Maintop
Assembly" procedure.
4. Remove screws securing burner orifice assembly to
burner box.
5. Disconnect orifice assembly from burner control
valve.
6. Reverse procedures to reassemble.
NOTE: Perform gas leak test.

Replacing Maintop Assembly

1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Lift left side of top up and slide top off guide pin.
4. Slide right side of top toward the left and off guide pin.
5. Set maintop assembly in a safe location.
6. Reverse procedures to reassemble.

Replacing Manifold Assembly

1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Remove maintop assembly, see "Replacing Maintop
Assembly" procedure.
4. Remove gas supply line from pressure regulator.
5. Remove surface burners. Depending on model, see
either "Replacing Open Surface Burner" procedure or
"Replacing Sealed Surface Burner Assembly"
procedure.
6. Remove gas valve control knobs from control panel.
7. Disconnect all gas lines from oven control valve.
8. Remove screws securing manifold to chassis.
9. Open oven door and remove thermostat sensor from
retaining clip.
10.Gently slide sensor up and out of oven cavity using
the installation hole located in the top of the oven
cavity.
11. Slide manifold assembly from burner box.
12.Reverse procedures to reassemble.
Replacing Surface Burner Valve Control
Assembly
(Select Models)
1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Remove manifold assembly, see "Replacing Manifold
Assembly" procedure.
4. Remove screw securing surface burner control valve
to manifold.
5. Slide surface burner control valve from manifold
assembly.
6. Reverse procedures to reassemble.
Replacing Igniter Assembly
1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Remove ignitor control knob.
4. Remove screws securing assembly to control panel.
©2005 Maytag Services
To avoid risk of electrical shock, personal injury or
death; disconnect power and gas before servicing.
5. Remove wire to electrode.
6. Slide igniter assembly from control panel/burner box.
7. Reverse procedures to reassemble.

Replacing Control Panel Assembly

1. Remove unit from installation position, see "Replacing
2. Remove maintop, see "Replacing Maintop Assembly"
3. Remove valve control knobs.
4. Remove ignitor control knob (select models).
5. Remove screws securing control panel to chassis.
6. Reverse procedures to reassemble.
NOTE: Perform gas leak test.

Replacing Regulator

1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Disconnect gas supply lines from regulator.
4. Remove manifold assembly, see "Replacing Manifold
5. Remove regulator from manifold assembly.
6. Reverse procedures to reassemble.
NOTE: When reconnecting supply line to regulator, use
Replacing Flashtube Assembly
Models)
1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Lift up on maintop assembly to access burner box.
4. Disconnect flashtube extensions from burners.
5. Disconnect ignitor wire.
6. Remove screws securing flashtube assembly to
7. Slide flashtube assembly from burner box.
8. Reverse procedures to reassemble.
NOTE: Perform gas leak test.
Replacing Oven Control Valve
Models)
1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Remove manifold assembly, see "Replacing Manifold
4. Remove screw securing oven control valve to
(Select Models)
5. Slide oven control valve from manifold assembly.
6. Reverse procedures to reassemble.
16023515
Range/Cooktop" procedure.
procedure.
Assembly" procedure.
pipe dope compound to seal the connection.
Once connected, perform gas leak test.
chassis.
Assembly" procedure.
manifold.
(Select
(Select
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