Disassembly Procedures; Replacing Range/Cooktop; Replacing Open Surface Burner (Select Models); Replacing Sealed Surface Burner (Select Models) - Maytag ALY1680BD series Service Manual

Disassembly Procedures

Replacing Range/Cooktop

1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
NOTE: To avoid countertop damage, do not move
range forward or cooktop up until raised enough
to clear all cabinetry.
3. Pull the range forward out of the cabinet opening, or
pull the cooktop up and out of the installation location.
4. Replace the range/cooktop using the installation
instructions and anti-tip bracket(s).
Replacing Open Surface Burner
Models)
1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Remove surface grates and lift cooking surface.
4. Remove burner flashtube extender from burner.
5. Remove screw securing burner to chassis.
6. Remove burner gas tubing from burner control valve.
7. Reverse procedures to reassemble.
NOTE: Perform gas leak test.
Flashtube
Assembly
Ignitor
Oven Control
Front Open
Valve
Burner
Burner Control
Valve
Burner Control
Knobs
Manifold
Assembly
Open Burner Surface Gas Controls
Replacing Sealed Surface Burner
Models)
1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
3. Remove surface grates from cooking surface.
14
(Select
Grates
Maintop
Rear Open
Burner
Gas
Fitting
Regulator
Ignitor Control
Ignitor Control
Knob
(Select
16023515
To avoid risk of electrical shock, personal injury or
death; disconnect power and gas before servicing.
4. Place Burner Wrench removal and installation tool
(Part Number 8312D075-60) over sealed burner (see
wrench label for proper alignment).
5. Once the wrench is placed properly on the burner,
turn wrench counterclockwise with steady and even
pressure. Turn the burner no more than two inches
to loosen.
NOTE: Some minor crunching or grinding sounds may
be heard. This is normal. Be careful not to chip
the finish in visible areas.
6. Once loose, lift the burner straight up and out of the
mounting hole.
7. Disconnect ignitor wire.
8. Reverse procedures to reassemble.
NOTE: Perform gas leak test.
Ignitor
Sealed
Burner
Oven Control
Valve
Front Burner
Orifice
Burner Control
Valve
Burner Control
Knobs
Manifold
Assembly
Sealed Burner Surface Gas Controls

Replacing Sealed Surface Burner Orifice

(Select Models)
1. Turn off and remove power from unit (if electric unit).
2. Turn off and remove gas supply from unit.
This gap
fits over
the ignitor.
Grates
Maintop
Rear Burner
Orifice
Gas Fitting
Pressure
Regulator
Ignitor Control
Ignitor Control
Knob
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