Table Of Contents - Hobart Jet-Ex 5D Operation And Maintenance Manual

Table of Contents

Safety Warnings And Cautions3
General3
Shock Prevention3
Service And Maintenance4
Fire And Explosion Prevention4
Toxic Fume Prevention4
Bodily Injury Prevention4
Medical And First Aid Treatment5
Equipment Precautionary Labels5
Description7
Engine, Generator And Controls7
Table Of Contents9
Description/Operation13
Special Features13
Section 1. Description13
Standard13
Options13
Jet-Ex 5D Generator Set14
Orientation16
Identification16
Canopy16
Engine, Generator, And Controls16
Generator Set Components17
Rectifier Assembly17
Contactor17
Engine Faults20
Generator21
Ammeter Shunt21
Contactor K40221
Control Box Assembly (Front)22
Control Box Assembly (Interior View)26
Control Box Assembly (Interior)27
Emergency Shut Down Device27
Section 2. Preparation For Use, Storage Or Shipping29
Inspection/Check29
Output Cable Requirements And Installation29
Output Cable Connections (Right Side Of Unit)30
Preparation For Storage31
Preparation For Shipping31
Temporary Storage31
Long Time Storage31
Operating The Generator Set33
Pre-Start Inspection33
Pre-Start Instructions33
Section 3. Operation33
Control Box Assembly (Front View)34
Starting The Engine35
Generator Operation35
Deliver Power35
Stop Operation (Shutdown)35
Adverse Weather Precautions36
Emergency Conditions36
Cold Weather Operation36
Fuel Storage36
Operation In Hot And Humid Conditions37
Operation In Extremely Dusty Conditions37
Operation In Salt Water Areas37
Engine And Related Components39
Chapter 2. Servicing / Troubleshooting39
Section 1. Maintenance Inspection/Check39
Maintenance Schedule Check Sheet39
Time Intervals39
Inspection/Check/Maintenance Schedule40
Inspection And Cleaning41
Lubrication Chart43
Generator Controls43
Section 2. Maintenance Procedures43
Engine43
Lubricants45
Symbols And Time Intervals45
Servicing The Air Cleaner46
Servicing The Fuel Filter46
Drive Belt Service46
Engine Cooling System46
Radiator Cap Removal47
Rust Inhibitor47
Battery Location And Accessibility47
Battery Care47
Antifreeze47
Battery Service47
Liquid Level (If Battery Is Not Maintenance Free)47
Cleaning The Battery48
Testing A Battery48
Generator Revolving Field Brushes48
Generator Maintenance49
Brush Service49
Generator Revolving Field Brush Replacement49
Adjustment/Test51
Testing The Generator Set51
Pre-Operational Test Procedures51
Operational Tests53
Voltage Regulator Adjustment54
Volt Adjustment54
Line Drop Compensation54
Equipment For Troubleshooting55
Connections And Wiring55
Section 4. Troubleshooting Procedures55
Troubleshooting Chart55
Use Of The Troubleshooting Chart55
Safety Precautions55
Diagrams55
Engine And Controls61
Section 5. Troubleshooting Charts61
Overhaul/Major Repair69
Coupling Assembly69
Chapter 3. Major Overhaul69
Section 1. Flexible Coupling69
Coupling Screws (Routine Coupling Maintenance)70
Access To Coupling Screws70
Separate Engine And Generator71
Remove Coupling Assembly71
Disassembly71
Coupling Service72
Coupling Installation And Reassembly Of Engine And Generator73
Cleaning73
Assembly Procedure Illustration74
Run-In And Periodic Check75
Explanation Of Parts List77
Chapter 4. Illustrated Parts List77
Section 1. Introduction77
Purpose77
Arrangement77
Manufacturer's Codes79
Explanation Of Manufacturer's (Vendor) Code List79
Explanation Of Parts List Arrangement81
Symbols And Abbreviations81
Battery Components94
Muffler Components96
Contactor Components100
Engine Components102
Cooling System Components104
Fuel System Components106
Generator Assembly108
Brushholder Assembly110
Air Cleaner Components112
Trailer Components114
Numerical Index119
Manufacturer's Listing123
Options/Features133
Wet-Stacking In Generator Set137