Genie RL4 Vertical Mast Service Manual page 34

Service Manual
Checklist A Procedures
Bleed the fuel system:
Loosen the vent plug/screw located on the
5
filter head.
6 Operate the hand primer until fuel, free of air,
flows from the vent plug/screw. Tighten the
vent plug/screw on the filter head.
7 Loosen the vent screw, located on top of the
fuel injection pump.
Operate the hand primer until fuel, free of air,
8
flows from the vent plug/screw. Tighten the
vent plug/screw on the injection pump.
9 Clean up any fuel that may have spilled.
10 Attempt to start the engine using the starter
motor for a maximum of 15 seconds, resting
the starter for 30 seconds before trying again.
11 Inspect the fuel filter/water separator for leaks.
DANGER
Explosion and fire hazard. If a
fuel leak is discovered, keep any
additional personnel from
entering the area and do not
operate the machine. Repair the
leak immediately.
Note: Required maintenance procedures and
additional engine information is available in the
Kubota D1105-E and V1505-E Operator's Manual
(Kubota 16683-89169 part number ) OR the Kohler
KDW1003 Engine Owner's Manual (Kohler part
number ED0053028440).
Kohler KDW1003 Engine Owner's Manual
Genie part number
Kubota D-1105 and V-1505 Operator's Manual
Genie part number
24
A-19
Test the Brakes (if equipped)
Axle specifications require that this procedure be
performed initially at 200 miles of use.
Maintaining the axle brakes in good condition is
essential to safe operation and good performance.
Brakes which are out of adjustment can result in
longer stopping distances and excessive brake
wear on the towing vehicle. Component damage
may also result if problems are not discovered and
repaired in a timely fashion.
Note: Perform this procedure with the machine on
a firm, level surface with the machine in the stowed
position.
Select a wheel. Chock the front and rear of the
1
tire at the opposite side of the machine.
2 Place a lifting jack under the axle near the
brake to be adjusted. Lift the axle until the
wheel is off the ground and place a jack stand
under the axle. Lower the axle onto the jack
stand.
Working from the back side of the wheel at the
3
brake backing plate, locate and remove the
small rubber plug from the lower side of the
backing plate to access the star-shaped brake
adjuster wheel. Set the plug to the side.
Insert a brake adjuster tool into the opening of
4
the brake backing plate, engaging it with the
teeth of the brake adjuster wheel. Move the tip
1268769
of the adjuster tool in an upwards direction to
tighten the brakes.
893020
Note: It may be helpful to use a flashlight when
locating the brake adjuster wheel.
RL4 Vertical Mast
August 2015
Part No. 1266665