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RL4 Vertical Mast
Genie RL4 Vertical Mast Manuals
Manuals and User Guides for Genie RL4 Vertical Mast. We have
1
Genie RL4 Vertical Mast manual available for free PDF download: Service Manual
Genie RL4 Vertical Mast Service Manual (106 pages)
Brand:
Genie
| Category:
Lighting Equipment
| Size: 2.5 MB
Table of Contents
Introduction
2
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
2
Serial Number Legend
3
Safety Rules
4
Table of Contents
6
Specifications
11
Machine Specifications
11
Performance Specifications
11
Section 2 Specifications
11
Kohler KDW1003GE Engine Specifications
12
Machine Specifications
12
Machine Torque Specifications
14
SAE and Metric Fasteners Torque Charts
15
Scheduled Maintenance Procedures
17
Introduction
17
About this Section
18
Pre-Delivery Preparation Report
20
Maintenance Inspection Report
21
August
22
Checklist a Procedures
23
Inspect the Manuals and Decals
23
Perform Pre-Operation Inspection
24
Perform Function Tests
24
Perform Engine Maintenance - Kubota
25
Perform Coupler Maintenance
25
Test the Brakes (if Equipped)
26
Torque the Wheel Lug Nuts
26
Perform Engine Maintenance - Kohler
27
Check the Tires and Wheels
27
Inspect the Engine Air Filter
28
Perform Generator Maintenance
29
Perform Engine Maintenance - Kubota
29
Perform Engine Maintenance - Kohler
30
Inspect the Cable and Cable Pulleys
30
Perform Engine Maintenance - Kubota
31
Perform Engine Maintenance - Kubota
32
Perform Generator Maintenance
32
Drain the Fuel Filter/Water Separator
33
Adjust the Brakes (if Equipped)
35
Perform Engine Maintenance - Kohler
35
Checklist B Procedures
36
Inspect the Engine Start Battery
36
Inspect the Electrical Wiring
37
Torque the Wheel Lug Nuts
38
Perform Engine Maintenance - Kubota
38
Inspect and Lubricate the Winch
39
Lubricate the T-Bolt
39
Inspect and Adjust the Brakes (if Equipped)
40
August
40
Inspect the Suspension
42
Perform Engine Maintenance - Kohler
42
Perform Engine Maintenance - Kubota
43
Checklist C Procedures
44
Perform Engine Maintenance
44
Clean the Light Assemblies
44
Grease the Wheel Bearings
45
Inspect the Electric Brake Magnets
46
Perform Engine Maintenance - Kohler
47
Perform Engine Maintenance - Kubota
48
Perform Engine Maintenance - Kohler
48
Perform Generator Maintenance
49
Checklist D Procedures
50
Perform Engine Maintenance - Kubota
50
Perform Generator Maintenance
50
Perform Coupler Maintenance
51
Checklist E Procedures
52
Inspect the Cable and Cable Pulleys
52
Perform Engine Maintenance - Kubota
53
Perform Engine Maintenance - Kohler
54
Perform Engine Maintenance - Kohler
55
Perform Generator Maintenance
55
Perform Generator Maintenance
56
Repair Procedures
57
Introduction
57
August
57
Lighting
59
1-1 How to Remove a Lamp
59
1-2 How to Check Line Voltage
59
Mast
60
2-1 How to Remove the Mast Assembly
60
How to Disassemble the Mast Assembly
60
2-3 How to Replace the Mast Lift Cables
62
2-4 How to Remove the Manual Winch
63
2-5 How to Remove the Electric Winch
64
2-6 How to Disengage the Tower Lock
65
Kohler KDW1003GE Engine
67
3-1 Timing Adjustment-Kohler Engines
67
3-2 Glow Plugs-Kohler Engines
67
Coolant Temperature and Oil Pressure Switches-Kohler Engines
67
Kubota D1105-E4BG Engine
68
4-1 Timing Adjustment-Kubota Engines
68
4-2 Glow Plugs-Kubota Engines
68
Coolant Temperature and Oil Pressure Switches-Kubota Engines
68
Generator
69
5-2 How to Check a Generator Capacitor
70
5-3 How to Check a Generator Diode
70
Light Ballast
72
6-1 Ground Controls
72
Light Ballast
73
Fuel Tank
74
Diagnostics
75
Introduction
75
Before Troubleshooting
75
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
75
Electrocution/Burn Hazard
75
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
75
August
75
Schematics
81
Introduction
81
Section 6 Schematics
81
Wire Color Legend
82
RL4 Control Box AC Voltage Wiring - Standard
83
RL4 Control Box AC Voltage Wiring - Standard
84
RL4 Control Box AC Voltage Wiring - Autostart
85
RL4 Control Box AC Voltage Wiring - Autostart
86
RL4 DC Control Box - Standard
87
RL4 DC Control Box - Standard
88
RL4 DC Engine Components - Dynagen Autostart
89
RL4 DC Engine Components - Dynagen Autostart
90
RL4 DC Engine Components - Kohler
91
RL4 DC Engine Components - Kohler
92
RL4 DC Engine Components - Kubota
93
RL4 DC Engine Components - Kubota
94
RL4 DC Control Box - Timed Oil Switch
95
RL4 DC Control Box - Timed Oil Switch
96
RL4 DC Control Box - Low Fuel Shut down
97
RL4 DC Control Box - Low Fuel Shut down
98
RL4 Running Lights - Front Fairing Section
99
RL4 Running Lights - Front Fairing Section
100
RL4 Running Lights - Rear Fairing Section
101
RL4 Running Lights - Rear Fairing Section
102
RL4 Electrical Winch Option
103
RL4 Electrical Winch Option
104
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