Summary of Contents for IDEAL Vogue System Gen 2 S15
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Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. For the very latest copy of literature for specification and maintenance practices visit our website www.idealboilers.com where you can download the relevant information in PDF format.
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ERP DATA MODEL SYMBOL UNITS Condensing Boiler Low Temperature Boiler B1 Boiler Cogeneration Space Heater Equipped with a Supplementary Heater Combination Heater Nominal Heat Output for Space Heating Full Load Part Load 10.5 Auxiliary Electricity Consumption Full Load 0.025 0.040 0.045 0.049 Part Load...
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PRODUCT FICHE VOGUE SYSTEM GEN2 BOILER Ideal Boilers ERP DATA SYMBOL UNITS MODEL Condensing boiler Seasonal Space heating efficiency class Rated heat output ƞ Seasonal space heating energy efficiency Annual energy consumption Sound power level, indoors Seasonal Space Heating Energy Efficiency of the Boiler...
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Section 3.2 - Boiler Front Panel Removal / Replacement Update on removal of front panel Section 3.3 - Lowering the Controls Panel / Accessing Mains Wiring Update on how to access the installer wiring Ideal Boilers reserve the right to vary specification without notice Installation and Servicing...
SECTION 1 - GENERAL Table 1 - General Data Gas supply 2H - G20 - 20mbar Gas Supply Connection 22mm copper compression Injector Size 3.40 3.35 4.30 4.80 Flow Connection Central Heating 22mm copper compression Return Connection Central Heating 22mm copper compression Flue Terminal Diameter Average Flue Temp-Mass Flow Rate (CH) ºC (g/s)
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SECTION 1 - GENERAL VOGUE SYSTEM GEN2 Natural Gas only Boiler size G.C. Appliance No. PI No. (Benchmark No.) 41-750-88 86 CR 30 41-750-89 86 CR 30 41-750-90 86 CR 30 41-750-91 86 CR 30 Destination Country: GB, IE For GB, to comply with Building Regulations Part L1 (Part 6 in Scotland) the boiler should be fitted in accordance with the manufacturer’s instructions.
Any direct connection of a control device not approved by Ideal • Keep back straight. Boilers could invalidate the certification and the normal appliance •...
SECTION 1 - GENERAL 1.7 LOCATION OF BOILER 1.8 GAS SUPPLY The local gas supplier should be consulted, at the installation The boiler must be installed on a flat and vertical internal wall, planning stage, in order to establish the availability of an capable of adequately supporting the weight of the boiler and any adequate supply of gas.
SECTION 1 - GENERAL 4. Where the lowest part of the terminal is fitted less than 2m 1.10 TERMINAL (6’6”) above a balcony, above ground or above a flat roof The terminal assembly can be adapted to accommodate various to which people have access then the terminal MUST be wall thicknesses.
SECTION 1 - GENERAL 1.16 BOILER DIMENSIONS, SERVICES & CLEARANCES all dimensions in mm The boiler connections are made on the boiler connection tails. Refer to Section 2.15. into which the boiler is going to be installed is less than The following minimum clearances must be maintained for the length of flue required the flue must be fitted from the operation and servicing.
SECTION 1 - GENERAL 1.17 SYSTEM REQUIREMENTS Central Heating Notes Pressure relief valve setting bar a. The method of filling, refilling, topping up or flushing sealed primary hot water circuits from the mains via a temporary hose connection Vessel charge pressure 0.5 to 0.75 is only allowed if acceptable to the local water authority.
Benchmark Guidance Notes on Water Treatment in Central Emerald Way, Stone, Staffordshire ST15 0SR Heating Systems. Tel: +44 (0) 1785 811636 If water treatment is used Ideal Boilers recommend only the Calmag Ltd. use of SCALEMASTER GOLD 100, FERNOX, MBI, ADEY MC1...
SECTION 2 - INSTALLATION 2.2 UNPACKING The boiler is supplied fully assembled in Pack A. A telescopic or non-telescopic flue assembly for rear or side flue outlet, in Pack B is supplied as a separate order. Unpack and check the contents. Pack A Contents Boiler Hardware Pack Box...
SECTION 2 - INSTALLATION UNPACKING CONT’D Note. This flue system incorporates a removable flue outlet nose that utilises a push fit location system. This enables the installation of deflector, high level or balcony outlet flue kits without the removal of the whole ‘B’ pack terminal. The appliance must not be operated without the desired outlet nose correctly fitted in place.
SECTION 2 - INSTALLATION 2.4 WALL MOUNTING TEMPLATE Extended centre line The wall mounting template is located on the internal protective 131(or 176) packaging. The template shows the position of the fixing and rear flue centre holes for a standard installation V - See Diagram Below Care MUST be taken to ensure the correct holes are drilled.
SECTION 2 - INSTALLATION 2.8 DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED IMPORTANT. The boiler must be installed in a vertical position in accordance to the installation instructions. FLUE KITS Telescopic Flue‘B’ Pack - contains: Flue turret, telescopic flue incorporating a terminal, rubber wall seal and instructions Horizontal Flue Terminal (600mm long) ‘B’...
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SECTION 2 - INSTALLATION DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED, CONT’D FIGURE 1 Edge of turret Edge of turret Edge of turret to outside face of wall plus to outside face of wall plus to outside face of wall plus 44mm = ue length 44mm = ue length 44mm = ue length...
SECTION 2 - INSTALLATION 2.9 CUTTING & SETTING THE FLUE LENGTH TELESCOPIC FLUES TELESCOPIC FLUE B PACK SHOULD ONLY BE ADJUSTED FOR USE WITHIN ITS SPECIFIED RANGE AND MUST NOT BE CUT HORIZONTAL FLUE TERMINAL (1000MM LONG) B PACK (TELESCOPIC) MUST ONLY BE CUT IF REQUIRED FLUE LENGTHS ARE BETWEEN 602 &...
SECTION 2 - INSTALLATION 2.10 INSTALLING THE FLUE FITTING FLUE THROUGH THE WALL 1. Measure wall thickness and add 14mm. 2. Measure from the outer terminal lip towards outer flue, place a small location mark at the dimension acquired at point 1. 3.
SECTION 2 - INSTALLATION 2.11 CONDENSATE DRAIN Condensate Pump Condensate Drain Where gravity discharge to an internal termination is not physically possible or where very long internal pipe runs would be required Condensate to reach a suitable discharge point, a condensate pump of a Drain specification recommended by the boiler or pump manufacturer should be used terminating into a suitable internal foul water...
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SECTION 2 - INSTALLATION CONDENSATE DRAIN - CONT’D Figure 3 - Connection of a Condensate Pump Typical Figure 4 - Connection of condensate Drainage Pipe to Method (see manufacturer’s detailed instructions) External Soil & Vent Stack Boiler Water/weather Visible air break with 75mm proof insulation Boiler...
SECTION 2 - INSTALLATION 2.12 FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched) Note. A flat or pitched roof flashing plate (not supplied) is required before proceeding with the installation of this kit. This kit is suitable for both flat and pitched roof terminations, using a concentric flue to run vertically from the top of the boiler and terminating above roof level.
SECTION 2 - INSTALLATION 2.13 FLUE TERMINAL POSITION The terminal should be positioned so that products of combustion can safely disperse at all times. Pluming may occur at the termination so, where possible, terminal positions where this could cause a nuisance 3 0 0 m m should be avoided.
SECTION 2 - INSTALLATION 2.14 ASSEMBLING THE ROOF FLUE KIT Determine the correct height that the flue should terminate above the roof. If after calculating or measuring the overall flue height from the top of the boiler, it is necessary to cut both pipes of assembly A, then ensure they are cut equally leaving the inner flue tube longer than the outer air tube as supplied.
SECTION 2 - INSTALLATION 2.15 CONNECTIONS & FILLING NOTES. Ensure all boss blanking plugs are removed before connecting hardware. Each valve must be fitted to the correct boss as shown in the picture. Ensure each union is fitted with fibre seals provided. Do not subject any of the isolating valves to heat as the seals may be damaged.
SECTION 2 - INSTALLATION 2.16 ELECTRICAL CONNECTIONS Wiring should be 3 core PVC insulated cable, not less than WARNING. This appliance MUST be earthed. 0.75mm (24 x 0.2mm), and to BS 6500 Table 16. For IE reference should be made to the current ETCI rules for A mains supply of 230Vac ~ 50 Hz is required.
SECTION 2 - INSTALLATION 2.18 OPTIONAL SYSTEM CONTROLS KITS Ideal offers the following kit:- (see kit for installation instructions) Weather Compensation Kit: allows outside temperature sensing. 2.19 INTERNAL WIRING - EXTERNAL CONTROLS The Vogue System GEN2 boiler comes pre-fitted with a red link wire between the SL1 connections and a violet link wire between the OpenTherm connections of the installer wiring connections.
SECTION 2 - INSTALLATION 2.20 SYSTEM CONTROL WIRING SYSTEM BOILER WITH Y PLAN SYSTEM Y PLAN FUSED VALVE SPUR BOILER SL 2 SL 1 MAINS IN CH ON TIMER HW ON HW OFF SYSTEM BOILER WITH S PLAN SYSTEM S PLAN VALVE S PLAN FUSED...
SECTION 2 - INSTALLATION 2.21 EXTERNAL ELECTRICAL CONTROLS Wiring External to the Boiler The fuse rating should be 3A. EXAMPLE - Connection to Honeywell Evohome Wiring external to the boiler MUST be in accordance with the current I.E.E. (BS 7671) Wiring Regulations and any local regulations.
The integrity of the flue system and the flue seals, TIMER OR ROOM THERMOSTAT OFF as described in the Flue Installation section. SERVICE DUE Ideal Boilers 01482 498660 Proceed to put the boiler into operation as follows: MENU CHECK THE OPERATIONAL (WORKING) GAS...
SECTION 2 - INSTALLATION 2.24 INITIAL LIGHTING Legend A. Boiler Status B. Burner on Indication C. Hot Keys D. CH Temperature Control READY E. Boiler On / Off Switch 39°C TIMER OR ROOM F. Pressure Gauge THERMOSTAT OFF C TO CYLINDER 15°C G.
SECTION 2 - INSTALLATION 2.25 CHECK CH & HW CYLINDER OPERATION OPERATION WITHOUT OUTSIDE SENSOR OPERATION WITH OUTSIDE SENSOR When the burner is established the following screen will With all the system controls calling for heat, when the be displayed. burner is established the following screen will be displayed.
TIMER OR ROOM TIMER OR ROOM TIMER OFF OR ROOM THERMOSTAT THERMOSTAT OFF THERMOSTAT OFF THERMOSTAT OFF AND CYLINDER THERMOSTAT OFF 15°C SERVICE DUE Ideal Boilers 01482 498660 MENU MENU MENU Cylinder Demand On, CH Demand Off Demand On READY 60°C...
SECTION 2 - INSTALLATION 2.28 MENU OPERATION EFFICIENCY LEVEL INSTALLERS DETAILS RESET SERVICE INTERVAL The service required message which To view the efficiency level of the boiler If the boiler has not been serviced within is displayed after 12 months can be press MENU and the following screen will the last 12 months then a message will customised to show the installer’s...
With boiler o & system cold minutes, to end manually press END. fill system to between 1.0 & 1.5 bar Bleed radiators then refill. If fault persists contact Ideal (01482 498660) If pressure loss re-occurs contact installer EXIT Press EXIT swich when finished.
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SECTION 2 - INSTALLATION MENU OPERATION - CONT’D SENSOR READINGS PUMP / FAN / VALVES MAXIMUM FLOW TEMPERATURE To view the current Water Pressure, To view the current status of the Pump, It is possible to limit the maximum flow Switched Live Status, DHW Flow Rate, Diverter Valve, Fan and Gas Valve press temperature that can be set from the...
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SECTION 2 - INSTALLATION MENU OPERATION - CONT’D SERVICE MODE MINIMUM RATE SERVICE MODE MAXIMUM RATE PUMP MODULATION This feature will run the burner at This feature will run the burner at The boiler is factory set for pump minimum rate. Note that a CH demand maximum rate.
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SECTION 2 - INSTALLATION MENU OPERATION - CONT’D OUTSIDE SENSOR SLOPE PLOT GRAPHS This feature is only accessible if an To plot graphs of Water Pressure, Outside Sensor has been fitted to the Switch Live, DHW Flow Rate, DHW boiler. Boiler performance can be Temperature, Flow/Return Temperature, adjusted relative to the insulation level of Flame Status, Outside Temperature or...
SECTION 2 - INSTALLATION 2.29 GENERAL CHECKS WATER CIRCULATION SYSTEM 6. Balance the system. Refer to Section 1.18. 1. With the system COLD, check that the initial pressure 7. Check the condensate drain for leaks and check that it is is correct to the system design requirements.
(and gas rate) have been verified, then contact Ideal. 10. Complete the service section in the Benchmark Commissioning Checklist. Installation and Servicing...
SECTION 3 - SERVICING 3.2 BOILER FRONT PANEL REMOVAL / REPLACEMENT REMOVAL 1. Loosen the 2 screws retaining the front panel at the underside of the boiler. 2. Release catches at underside of the front panel by pulling downwards. 3a. Pull the underside of the front panel forward then lift upwards to remove.
SECTION 3 - SERVICING 3.4 FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING 1. Refer to Sections 3.2 & 3.3. 2. Remove the ignition, detection and earth leads. 3. Remove the 2 clips securing the gas inlet pipe and remove the pipe. 4.
SECTION 3 - SERVICING 3.6 BURNER REMOVAL AND CLEANING 1. Refer to Sections 3.2 & 3.3 2. To remove Fan, Burner and Venturi Assembly refer to Section 3.4. 3. Remove the assembly from the heat exchanger. 4. Brush off any deposits with a SOFT brush. 5a.
SECTION 3 - SERVICING 3.8 CLEANING THE HEAT EXCHANGER Refer to Sections 3.2 & 3.3. Remove Fan, Burner and Venturi Assembly. Refer to Section 3.4. Once the front of the heat exchanger is open, the heat exchanger may be cleaned with a hand brush and vacuum cleaner to remove any debris.
SECTION 3 - SERVICING 3.10 REPLACEMENT OF COMPONENTS When replacing ANY component: including gas tightness, gas rate and combustion test. 1. Isolate the electrical supply IMPORTANT. when work is complete, the front panel must be correctly refitted - ensuring that a 2.
SECTION 3 - SERVICING 3.12 BURNER INJECTOR REPLACEMENT 1. Refer to Sections 3.2 to 3.4 2. Remove the 2 clips securing the gas inlet pipe and remove the pipe. 3. Carefully ease the injector out of the gas valve. 4. Replace injector ‘O’ ring. 5.
SECTION 3 - SERVICING 3.15 IGNITION ELECTRODE REPLACEMENT 3& 6 1. Refer to Sections 3.2 & 3.3. 4.5±0.5 2. Disconnect the ignition lead and the earth connection 3. Release the 2 securing screws and carefully withdraw the probe. 4. Check the gap on the replacement ignition electrode is 4.5 ±...
SECTION 3 - SERVICING 3.17 SPARK GENERATOR REPLACEMENT Refer to Sections 3.2 & 3.3. Disconnect the leads from the spark generator. Remove spark generator by pulling forwards to release the retaining clip, then push back to release the second retaining clip. Fit the new spark generator and re-assemble in reverse order ensuring that the the earth lead is replaced.
SECTION 3 - SERVICING 3.20 PCB REPLACEMENT Note. Fit the earth strap provided with the PCB to your wrist and secure to a suitable earth on the boiler chassis. 1. Refer to Sections 3.2 & 3.3. Remove the 2 screws securing the controls housing lid. 3.
SECTION 3 - SERVICING 3.21 USER PCB REPLACEMENT Set both the user temperature selector knobs to the 12 o’clock position. Refer to Sections 3.2 & 3.3. Remove the two screws securing the controls housing lid. Refer to Section 3.20. Remove the electrical cover at the clips indicated. Refer to Section 3.20.
SECTION 3 - SERVICING 3.24 SAFETY PRESSURE RELIEF VALVE RENEWAL Refer to Sections 3.2 & 3.3. 2. Close the isolating service valves and drain the (CH) boiler. Refer to Section 3.22. 3. Remove the burner & Fan assembly, if required for access. Refer to Section 3.4.
SECTION 3 - SERVICING 3.26 PUMP HEAD REPLACEMENT Refer to Sections 3.2 & 3.3. 2. Close the isolating service valves and drain the (CH) boiler. Refer to Section 3.22. 3. Disconnect both electrical leads to the pump. 4. Remove the 4 Allen screws securing the pump head and remove.
SECTION 3 - SERVICING 3.29 HEAT EXCHANGER REPLACEMENT Refer to Sections 3.2 & 3.3. 2. Close the isolating service valves and drain the (CH) boiler. Refer to Section 3.22. 3. Remove the condensate trap. Refer to Section 3.19. 4. Remove the Burner & Fan assembly. Refer to Section 3.4. 5.
SECTION 3 - SERVICING 3.31 BOILER SEALING PANEL REPLACEMENT Refer to Sections 3.2 & 3.3. Remove the old seal from the casing. Fit the new seal ensuring correct location over the fixing pins and the material is fully located within the casing. Reassemble in reverse order.
SECTION 4 - FAULT FINDING 4.1 FAULT FINDING CHART MAIN MENU Go to Section 4.13 No Connection to Go to Section 4.2 OVERHEAT LOCKOUT NO CONNECTION TO PRIMARY PCB Primary PCB Overheat Lockout Check other gas appliances work If pre-payment meter check credit Go to Section 4.3 IGNITION LOCKOUT If not, contact gas supplier...
SECTION 4 - FAULT FINDING 4.2 OVERHEAT LOCKOUT Are the boiler and ch/cylinder system filled with water Fill and vent the system and open all and are all isolation valves and radiator valves open? isolation valves, then restart the boiler Is the flow/return differential across the boiler in Check the flow and return thermistors excess of 30°C?
SECTION 4 - FAULT FINDING 4.4 FLAME LOSS If the boiler is restarted, does the boiler ignite for a Check the detection electrode and associated harness short time and then extinguish? for continuity, visual condition and position. Check if the condensate pipe is blocked.
SECTION 4 - FAULT FINDING 4.6 FLAME ON BEFORE GAS VALVE ON Check integrity of wiring from primary PCB to Flame Restart the boiler, does boiler work OK? Sense electrode, replace if deteriorated. Check condition of Flame Sense Electrode and replace if deteriorated Disconnect the electrical connection to the Flame Replace Flame Detection Electrode Sense Electrode.
SECTION 4 - FAULT FINDING 4.9 RETURN THERMISTOR FAULT Disconnect the electrical connection to the Fit a new thermistor Return Thermistor and check the resistance using a suitable multimeter connected across the thermistor’s terminal pins. At 25°C expect 9,700 - 10,300 Ω At 60°C expect 2,400 - 2,600 Ω...
Does the zone valve move to the appropriate Check Zone Valve and Zone Valve wiring position? Consult Electronic Programmable Room Is an Ideal Electronic Programmable Room Stat Stat Fault Finding Instructions connected? There is no voltage from the Timer/Room Is there 240Vac at (A)? Stat.
There is no voltage from the Timer/Cylinder Stat. This is not a boiler fault. ensure voltage is supplied to the boiler by correcting external wiring. Is an Ideal Electronic Programmable Room Stat connected? Is there 240Vac at (A) or (B)? Replace main PCB 4.16 BLANK DISPLAY...
When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. Failure to do so could affect safety or performance of this appliance.
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Benchmark Commissioning and Servicing Section It is a requirement that the boiler is installed and commissioned to the manufacturers instructions and the data fields on the commissioning checklist completed in full. To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation.
GAS BOILER SYSTEM COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. CONTROLS Programmable room thermostat Optimum start control...
SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider SERVICE 01 SERVICE 02 ² % ² % ² % ² % (Where Possible) (Where Possible) Signature Signature SERVICE 03 SERVICE 04...
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FLOWCHART FOR CO LEVEL AND COMBUSTION RATIO CHECK ON COMMISSIONING A CONDENSING BOILER Important Preliminary Information on Checks The air gas ratio valve is factory-set and must not be adjusted DURING COMMISSIONING. If the boiler requires conversion to operate with a different gas family (e.g. conversion from natural gas to LPG) sepa- rate guidance is provided with the conversion kit supplied and this must be followed.
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0.2%? sampling point. Allow readings to stabilise before recording. Turn off appliance and call Ideal Technical Helpline for advice The appliance must not be commissioned until problems are identified CO level less and resolved. If commissioning cannot be fully completed, the appliance than 350ppm AND CO/CO must be disconnected from the gas supply in accordance with GSIUR.
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& servicing of central heating systems registered quality management system Technical Training The Ideal Technical Training Centre offers a series of first class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers. For details of courses please ring: ... 01482 498432 Ideal Boilers Ltd.