Siemens GH180 Operating Instructions Manual
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Siemens GH180 Operating Instructions Manual

Medium-voltage drive sinamics perfect harmony
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See also: Reference Manual , Function Manual
Edition
06/2017
This documentation pertains to Drives
manufactured in NMA Nuernberg, Germany
Operating Instructions
Installation Instructions
Medium-Voltage Drive
SINAMICS PERFECT HARMONY GH180
Type 6SR41
www.siemens.com/drives

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Summary of Contents for Siemens GH180

  • Page 1 This documentation pertains to Drives manufactured in NMA Nuernberg, Germany Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS PERFECT HARMONY GH180 Type 6SR41 Edition 06/2017 www.siemens.com/drives...
  • Page 2 30.06.2017 13:06 V15.00...
  • Page 3 Introduction Safety Notes Description Medium-Voltage Drive Preparing for Use SINAMICS PERFECT HARMONY GH180 Assembly Type 6SR41 Electrical Connections Operating Instructions Installation Instructions Commissioning Operation Maintenance Disposal and Recycling Service and Support This documentation pertains to Technical Data manufactured in NMA Nuernberg, Germany...

  • Page 4: Edition

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Control voltage AC 12 V internal (option K69)...............45 3.1.6.13 Connection for control voltage provided by customer AC 120 V (option K79).......45 3.1.6.14 Output reactor (option L09)....................45 3.1.6.15 Bidirectional synchronized bypass operation (option L29).............46 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 6 Checking on delivery......................62 The purpose of shock and tilt indicators.................63 Monitoring the Transport......................64 Transportation........................67 4.5.1 Transporting the cabinet units....................67 4.5.2 Transporting the cabinet units....................68 4.5.3 Transport Using a Crane......................69 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 7 ...............................99 5.2.14 Installing the fans......................... 5.2.15 Installing the Fans (IP42)..................... 5.2.16 Closing the Cabinet Units..................... 5.2.17 Interface terminals (option L09 or Y15)................5.2.18 Connecting the Interface Terminals..................SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 8 Operation..............................Operating the Drive......................Major Drive Faults and Alarms..................... 8.2.1 Faults / Alarms Types / Responses..................8.2.2 External Serial Communications Related Faults..............8.2.3 Input Transformer Temperature Related................SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 9: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Status Indicator Summaries for MV Mechanical Bypass Boards......... 8.3.4 Overvoltage Faults....................... Maintenance............................. Safety instructions for maintenance..................Door Access......................... 9.2.1 Unlocking the doors......................9.2.2 Electromagnetic Door Interlock System................9.2.3 Closing the make-proof grounding switch................SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 10 Replacing the Door-Mounted Keypad and Operator Panel..........9.6.7 Removing the Power Cell Procedure................... 9.6.8 Returning the Power Cell to Siemens.................. 9.6.9 Replacing the Compact Flash Card (NXGpro)..............9.6.10 Installing Peferct Harmony Power Cells................SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 11: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    9 Cell Output Filter, Capacitance..................B.5.2 15 Cell Output Filter, Capacitance..................B.5.3 9 Cell Output Filter, Inductance.................... B.5.4 15 Cell Output Filter, Inductance..................Ingress Protection (IP) Ratings.................... SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 12 Table of contents Quality..............................CE Marking and Directives for SINAMICS PERFECT HARMONY GH180 Products..C.1.1 CE Marking on Power Drive Systems (PDS)............... C.1.2 Directives that apply to the Power Drive System (PDS)............Motor Compatibility......................IEEE 519 Conformance....................... Abbreviations............................Abbreviations........................Glossary..............................

  • Page 13: Operating Instructions Rev.201706301306

    9-Cell Output Filter, Capacitance (40-260A)................Table B-7 15-Cell Output Filter, Capacitance.................... Table B-8 9-Cell Output Filter, Inductance....................Table B-9 Fifteen Cell Output Filter, Inductance..................Table D-1 Commonly Used Abbreviations....................SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 14 Grounding of cable shields when multiple sections (or splices) are used......... Figure 6-2 Make-proof grounding switch....................Figure 8-1 Keypad Mode Display....................... Figure 8-2 Excessive Drive Loss Protection....................SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 15 Overview of PDS containing the SINAMICS PERFECT HARMONY BDM and CDM....Figure C-3 Results: Harmonic Voltage Factor for 9 Cell Air-Cooled Principle..........Figure C-4 Results: 9-Cell - Harmonic Current Distortion (TDD < %) ............SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 16 Table of contents SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 17: Introduction

    They provide information on assembling, installing, and maintaining the equipment properly. If you have suggestions for improving the document, please contact our Service Center. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 18: Text Format Features

    A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 19: Warning Symbols On The Device

    Warning: Voltage Warning: Hot surface General warning symbol: Observe the explanations about the hazard on the device labels. For transportation, observe the "transportation markings" on the device packaging. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 20: Introduction

    This documentation contains the most important safety-related information for the SINAMICS PERFECT HARMONY GH180 VFD. It is important supplementary information, but is not a replacement for the operating instructions nor the other product documentation on your CD.

  • Page 21: Safety Notes

    Safety Notes General Safety Information Proper Use SINAMICS PERFECT HARMONY GH180 medium voltage drives must always be installed in closed electrical operating areas. The drive is connected to the industrial network via a circuit- breaker. The specific transport conditions must be observed when the equipment is transported. The equipment shall be assembled/installed and the separate cabinet units connected properly by cable and/or busbar in accordance with the assembly/installation instructions.

  • Page 22: Safety Concept

    Nevertheless, there are areas on the medium-voltage drive that are hazardous for personnel and that can cause material damage if the safety instructions described in this section and throughout the product documentation are not strictly observed. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 23: Observing The Five Safety Rules

    VFD is switched off. Ensure that only qualified and trained personnel carry out work on the equipment. Follow the five safety rules during each stage of the work. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 24: Safety Information And Warnings

    VFD and motor), these switches should be interlocked so that the line voltage is never applied to the VFD output if the medium input voltage is removed from the VFD. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 25 ● Never use fork trucks to lift cabinets that are not equipped with lifting tubes. Be sure that the fork truck tines fit the lifting tubes properly and are the appropriate length. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 26: Esd-Sensitive Components

    ● Avoid plastic Styrofoam™, vinyl and other non-conductive materials. They are excellent static generators and do not give up their charge easily. ● When returning components to Siemens Industry, Inc. always use static-safe packing. This limits any further component damage due to ESD.

  • Page 27: Figure 2-1 Esd Protective Measures

    ESD shoes or ESD shoe grounding strips are only effective in conjunction with conductive floor‐ ESD clothing ESD wristband Cabinet ground connection Figure 2-1 ESD Protective Measures SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 28: Electromagnetic Fields In Electrical Power Engineering Installations

    ● Place barriers around hazardous areas. ● Take measures, e.g. using shields, to reduce electromagnetic fields at their source. ● Ensure personnel are wearing the appropriate protective gear. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 29: Information For Nominated Persons In Control Of An Electrical Installation

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
  • Page 30 Safety Notes 2.7 Information for nominated persons in control of an electrical installation SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 31: Description

    Description Cabinet Details 3.1.1 Supply Scope Standard Scope of Supply The scope of supply for the air-cooled SINAMICS PERFECT HARMONY GH180 VFD System Basic unit consists of multiple sections: ● Input / Output section ● Transformer section ● Cell section ●...

  • Page 32: Cell Section

    3.1.3 Cell Section The basic electrical diagrams for all SINAMICS PERFECT HARMONY GH180 systems are similar. One of the most critical components of the drives is the power cell. The cell voltage is 750V. Depending on the operating load voltage, 9, 12, or 15 cells are used to develop the multi-level PWM output waveform.
  • Page 33 The single-phase control terminal blocks accept #12 - #22 AWG wire. Auxiliary Voltage Transformer The auxiliary voltage transformer steps customer-supplied three-phase auxiliary voltage down to a single-phase 120 V for use with an NXG controller. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 34: Control Door Cabinet Components

    ● Multi-Language Keypad ● SIMATIC HMI KTP700 operator panel The panels are located on the front of the drive control cabinet. Multi-Language Keypad Multi-Language Keypad and Display Interface SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 35: Figure 3-1 Multi-Language Keypad And Display Interface

    ● reset the system after faults have occurred ● edit parameter values ● enter security access codes ● place the system in automatic, manual or stop mode. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 36: Figure 3-2 Operator Panel Ktp700

    Switching components during operation may cause personal injury or impair system functions. Never add or remove the keypad with power applied to the control. Operator Panel KTP700 Figure 3-2 Operator panel KTP700 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 37: Fault Reset

    Signal Lights on Cabinet Door (option K20) This option includes signal lights for Drive Ready (white indication), Local Operation (white indication), Operation (green indication), Alarm (amber indication), and Fault (red indication). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 38 If the switch is in the Auto position, the control uses either a Remote 4-20 mA DC speed demand or a Network demand, depending on how the SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 39: Cooling Section

    If the redundant blower also fails, the drive trips on ALL BLOWERS LOST fault. Blowers All SINAMICS PERFECT HARMONY GH180 air-cooled drives are force air-cooled. The blower(s) are always shipped separately from the core enclosure. An extremely important part of the installation process is making provisions for exhausting the heat that is generated by the operation of the drive.
  • Page 40 Applying Medium Voltage without air flow will result in a trip from the Coordinated Input Protection Scheme. To remove the unit's latent heat, Siemens recommends running the blower for ten minutes after removing Medium Voltage. See also...

  • Page 41: Maintenance

    Additional parts such as plenums and exhaust hood may be required. Some of these parts may be shipping splits depending upon each specific design. Refer to project specific outline and assembly drawings provided by Siemens for more detail. Follow procedures in this manual and other respective manuals delivered with the drive for additional information about handling, installation, commissioning and maintenance of drive.

  • Page 42: Description Of The Option Codes

    For further information see Function manual "NXG Communication", chapter "Control Net Communication". 3.1.6.7 Modbus Ethernet Interface (software activation) (option G28) Modbus Ethernet Interface, Network 1, for serial communication is included. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 43: Modbus Ethernet Interface (Software Activation) (Option G38)

    The output reactor is installed in an auxiliary cabinet that has the same degree of protection as the drive. The width of the cabinet increases as a result. For further details, see: Layout diagrams, dimension drawings. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 44: Bidirectional Synchronized Bypass Operation (Option L29)

    The converter synchronizes the motor with the existing supply system (phase position, frequency, and voltage). The motor is then connected in parallel to the supply system via circuit- breaker S3 before the output-side circuit-breaker (S2) opens. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 45: Cabinet Illumination And Service Socket In Trigger And Control Section (Option L50)

    One universal light and one service socket are installed in each cabinet element for the control section. It is supplied externally with voltage and must be protected with fuses (max. 10 A). The cabinet illumination can be switched on manually. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 46: Cabinet Anti-Condensation Heating, Temperature-Monitored (Option L55)

    This option provides six thermistor protection relays for PTC thermistors (type A) for alarm and trip. The power supply for the relay and the evaluation is provided in the drive. For further details refer to the Interconnection diagram SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 47: Pt100 Evaluation Units With 3 Inputs Each (Option L91)

    The maximum cable cross-section that can be connected on the plant side is 1.5 mm². The cables for the intrinsically safe circuits are routed according to the layout diagram. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 48: Mechanical Safety Locking System - Castell (Option M10)

    Principle of the mechanical safety locking system - Castell 3.1.6.24 Gland plates (option M35) With this option the gland plate for input/output power is made of aluminum. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 49: Gland Plates (Option M36)

    Drive prepared for duct flange connection in front (M64) With option M64, the drive is prepared for connection to an external exhaust air system to the front of the blower assembly. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 50: Harsh Environment Conditions (M67)

    Drive prepared for duct flange connection in rear (M68) With option M64, the drive is prepared for connection to an external exhaust air system to the rear of the blower assembly. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 51: Extended Space For Bottom Cable Entry (Option M69)

    This option provides a controlled output that is protected via the motor circuit breaker and is used for operating external auxiliary equipment (e.g. separately-driven fan for motor, pumps, and oil supplies). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 52: Controlled Outgoing Circuit For Auxiliary Equipment 400 V 3 Ac Or 460/480 V 3 Ac (Option N31)

    Cos phi = 0.8; 14 A to 20 A 460/480 V 3 AC, 60 Hz, max. 8 KW Cos phi = 0.8; 14 A to 20 A SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 53: Controlled Outgoing Circuit For Auxiliary Equipment 400 V 3 Ac Or 460/480 V 3 Ac (Option N32)

    .T–X30:6 .T–X30:3 .T–X30:1 Relay contact max. 60 V DC .T–X30:7 .T–X30:4 .T–X30:2 .T–X30:8 .T–X30:5 Note The infeed required for the drive power supply must be provided externally. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 54: Controlled Outgoing Circuit For Auxiliary Equipment 400 V 3 Ac Or 460/480 V 3 Ac (Option N33)

    Controlled outgoing circuit for auxiliary equipment Setting range of the motor circuit breaker 120 V 1 AC, 60 Hz, max. 1 KW 230 V 1 AC, 50 Hz, max. 1.2 KW SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 55: Controlled Outgoing Circuit For Auxiliary Equipment 230 V 1 Ac Or 120 V 1 Ac (Option N36)

    .T–X30:6 .T–X30:3 .T–X30:1 Relay contact max. 60 V DC .T–X30:7 .T–X30:4 .T–X30:2 .T–X30:8 .T–X30:5 Note The infeed required for the drive power supply must be provided externally. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 56: Controlled Outgoing Circuit For Auxiliary Equipment 230 V 1 Ac Or 120 V 1 Ac (Option N37)

    Controlled outgoing circuit for auxiliary equipment Setting range of the motor circuit breaker 120 V 1 AC, 60 Hz, max. 2.8 KW 230 V 1 AC, 50 Hz, max. 4.5 KW SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 57: Motor-Side Grounding Switch (Option N45)

    Individual redundant cell (option U12) This option permits the failure of an individual cell in the converter without the converter identifying a fault or losing its full output capacity. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 58: Redundant Cell Rank (Option U13)

    The reactors are usually custom-configured. See also Interface terminals (option L09 or Y15) (Page 103) Combining two Transport Units: Output reactor (L09)and Sine-wave filter (Y15) (Page 89) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 59: Preparing For Use

    Preparing for Use Requirements for installation location SINAMICS PERFECT HARMONY GH180 medium voltage drives must always be installed in closed electrical operating areas. The operating areas must be dry and free of dust. The air supplied must not contain any electrically conductive gas, vapors, or dust which could impair operation.

  • Page 60: Checking On Delivery

    The drive systems are put together on an individual basis. When you take receipt of the delivery, please check immediately whether the items delivered are in accordance with the accompanying documents. Siemens will not accept any claims relating to items missing from the delivery and which are submitted at a later date.

  • Page 61: The Purpose Of Shock And Tilt Indicators

    ● Inform Technical Support . Only specialist Siemens technicians/engineers can recommend appropriate measures. Note Warranty If one of the shock or tilt indicators has been tripped, then warranty is no longer valid from this time onwards. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 62: Monitoring The Transport

    Tip Indicators are placed in the upper third on the inside of the lockable doors. Shock Indicators are placed in the lower range on the inside of the lockable doors. Figure 4-1 Transport Indicators SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 63: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    If there is any reaction of the indicator no further steps of commissioning are allowed to be done. The Indicators look like this, if they did not react: The Indicators look like this, if they did react: SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 64: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    If your order is managed by Siemens Pittsburgh, please contact Mr. Dave Yerger first: Tel: +1 724 339 8189 On the Internet worldwide: www.siemens.com/automation/support‑request The contacts may change. Please find the current contact partners in the Siemens AG A&D service catalog: www.automation.siemens.com/partner SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany...

  • Page 65: Transportation

    If the transport unit is lifted incorrectly, this can damage the decorative trim, cabinet doors, or fans. Protect the cabinet and protruding parts against damage. Always lift the transport units with the appropriate spreading devices or hoisting tackle. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 66: Transporting The Cabinet Units

    Use suitable lifting rods for transportation. The weight of the converter is indicated on the type plate. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 67: Transport Using A Crane

    A minimum clearance of 51 ´´ (1.3 m) must be maintained to avoid deformation of the drive cabinet. If this minimum clearance cannot be maintained, spreader bars of suitable strength must be used. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 68: Figure 4-2 Back View

    Figure 4-2 Back view Drives from 2 000 kVA and approximately 7 100 kg weight (two transport units) ① Transformer cabinet (back view) ② Cell cabinet (back view) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 69: Transport Using A Fork Lift Truck

    Ensure that the transport unit/cabinet is only transported by trained personnel using a permitted means of transport and permitted lifting equipment. The equipment must always be positioned the right way up and must not be tipped. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 70: Definition Of A Packed And Unpacked Device

    ● You must observe the specifications to avoid transport damage to the enclosure and you must maintain the permissible climatic conditions during operation in accordance with IEC 60721-3-1/2/3. Please also observe the "Technical specifications" instructions. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 71: Take The Center Of Gravity Into Account

    The following figure shows the centers of gravity as an example: Carefully note the centers of gravity when performing any lifting or installation work. Figure 4-4 Example Illustration of centers of gravity SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 72: Transport With A Fork-Lift Truck

    If inappropriate cross-arms are used, the transport unit or cabinet can tip over. This can result in death, serious injury or material damage. Observe the specifications provided in DIN EN 13155 on crossbars. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 73: Using Lifting Rods

    If the transport unit is lifted incorrectly, this can damage the decorative trim, cabinet doors, or fans. Protect the cabinet and protruding parts against damage. Always lift the transport units with the appropriate spreading devices or hoisting tackle. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 74: Figure 4-5 Sticker

    5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 75: Receiving And Unpacking

    Note Comply with All On-Site Requirements Siemens recommends that the operating areas be dry and free of dust. The air supplied should not contain any electrically conductive gas, vapors, or dust, which could impair operation. Upon receipt of the drives: 1.

  • Page 76: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Note Damage During Shipment If damage occurs during shipment, contact the shipping carrier to file a claim. For technical assistance, call Technical Support - Worldwide Centers (800-333-7421). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 77: Off-Loading

    4.7.1 Off-Loading Due to the size and weight of the SINAMICS PERFECT HARMONY GH180 components, it is important to carefully plan all handling operations when off-loading equipment. Siemens recommends that prior considerations be made for ceiling heights, door widths, and ease of installation in advance of receipt of equipment.

  • Page 78: Transportation And Handling

    If the transport unit is lifted incorrectly, this can damage the decorative trim, cabinet doors, or fans. Protect the cabinet and protruding parts against damage. Always lift the transport units with the appropriate spreading devices or hoisting tackle. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 79: Transporting The Cabinet Units

    Use suitable lifting rods for transportation. The weight of the converter is indicated on the type plate. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 80: Transport Using A Crane

    A minimum clearance of 51 ´´ (1.3 m) must be maintained to avoid deformation of the drive cabinet. If this minimum clearance cannot be maintained, spreader bars of suitable strength must be used. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 81: Figure 4-7 Back View

    Figure 4-7 Back view Drives from 2 000 kVA and approximately 7 100 kg weight (two transport units) ① Transformer cabinet (back view) ② Cell cabinet (back view) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 82: Transport Using A Fork Lift Truck

    Ensure that the transport unit/cabinet is only transported by trained personnel using a permitted means of transport and permitted lifting equipment. The equipment must always be positioned the right way up and must not be tipped. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 83: Figure 4-8 Proper Fork Lift Handling And Dimensions

    Preparing for Use 4.8 Transportation and Handling Figure 4-8 Proper Fork Lift Handling and Dimensions SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 84: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Preparing for Use 4.8 Transportation and Handling SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 85: Assembly

    – Set up the ground connection for the whole plant immediately. Connecting the Protective Earthing (PE) Bars (for several cabinets) Note Each cabinet in the lineup is bonded together, generally via 1/0 cable. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 86: Assembly Instructions

    ● Socket wrench with nut size 30 ● Torque wrench up to 250 Nm ● Size 1/2 screwdriver ● Screwdriver Torx T20 ● Screwdriver Torx T30 ● Cross-tip screwdriver size 2/3 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 87: Combining Two Transport Units: Output Reactor (L09)And Sine-Wave Filter (Y15)

    Combining two Transport Units: Output reactor (L09)and Sine-wave filter (Y15) The transport units can be installed as a combined unit or at separate locations. Prerequisites Before installation, adhere to the transport instructions. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 88: Combining Several Transport Units

    Before combining the transport units, adhere to the transport instructions. Procedure 1. Loosen for each back wall the eight screws (M6 x 20). 2. Remove the back walls. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 89: Unlocking The Power Section Doors Manually

    Since the doors are interlocked electromagnetically, they do not unlock because the auxiliary voltage supply is missing. In this case, the doors can only be unlocked manually. Each transport unit is therefore provided with a fitting cabinet key. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 90: Unlocking The Power Section Doors Manually

    Since the doors are interlocked electromagnetically, they do not unlock because the auxiliary voltage supply is missing. In this case, the doors can only be unlocked manually. Each transport unit is therefore provided with a fitting cabinet key. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 91: Connecting The Transport Units And Power Section Cables

    2. Connect the power section cables to the appropriate lugs (M8 x 20, M = 15 Nm). The lugs are located on the rear of the converter; each lug and the associated power section cable have identical markings to prevent wrong connection. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 92: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    3. Connect the transport units as described in detail in "Connecting the Transport Units". 4. At the bottom of the transport units, connect them by using the screws (M20 x 55, M = 215 Nm). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 93: Connecting The Transport Units

    3. Place the contact washers onto the hexagon head screws and insert these into the holes. 4. Tighten the nuts to connect the transport units. Make sure that the tightening torque is correct (T = 88 Nm)! SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 94: Overview Of Connection Points In The Converter

    Overview of connection points in the converter ① Power section connection ② Control well closed-loop control section ③ Interface terminals Figure 5-6 Connection points in the converter SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 95: Connecting The Power Section Cables (M69)

    Figure 5-7 Lugs for power section cables See also Extended space for bottom cable entry (Option M69) (Page 51) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 96: Connecting The Power Section

    . The lugs are located on the rear of the converter; each lug and the associated power section cable have identical markings to prevent wrong connection. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 97: Connecting The Power Section Cables Between Transformer Cabinet And Filter Cabinet

    Each lug and the associated power section cable have identical markings to prevent wrong connection. The required assembly material is included. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 98: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Installing the fans Prerequisites Before raising the fan housing, the crane eyebolts must be attached to the fan housing. Remove the crane eyebolts again after having connected the fans. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 99: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Procedure 1. Raise and place the fan housing on the transport unit. 2. Tighten the screws of the fan housing (M6 x 16, M = 10 Nm). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 100: Figure 5-10 Installing The Fans

    4. Connect the fans. The terminals (-X32) for the power supply to the fans are located at the top underneath the fans. Figure 5-10 Installing the fans See also IP42 degree of protection (option M42) (Page 49) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 101: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The interface terminals are located near the top in the filter cabinet. The interface cables are brought into the transport units from the top. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 102: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The other cabinet unit has matching connectors for the sockets located at the exactly the same position. ② ① Insert the connector into the appropriate socket SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 103: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Assembly 5.2 Assembly instructions Figure 5-13 Connecting the interface terminals SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 104: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Assembly 5.2 Assembly instructions SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 105: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Prior to performing any type of electrical work on the equipment, be sure to read and understand all vendor supplied information and all information presented in the Safety Notes chapter of this manual. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 106: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    2/0 AWG nal Wires Note Individual conductor breakdown for three-conductor single-core cables The SINAMICS PERFECT HARMONY GH180 drive design is best accommodated for single- conductor single-core medium voltage cables. Note Input Conductor Sizing Be sure to size the input conductors appropriately for the particular application, taking into account the length of the input power feed as well as local electrical code and local standards.

  • Page 107: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    26.6 31.0 15.9 34.5 63.7 42.5 159.3 265.5 Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999-1, VED 609-1. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 108: Grounding, Cabling, And Shielding Recommendations

    ● If machine induced bearing currents are of concern, then isolated bearings on the non-drive end of the motor shaft can be implemented ● Siemens recommends using a shaft ground brush on the drive-end of the motor shaft when concerns exist regarding whether the rotating load or the drive could cause harmful bearing currents.

  • Page 109: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● 120 VAC digital I/O driven by semiconductor based switches (not dry contacts) must use twisted shielded pair with a return path per signal. ● Check customer-side wiring should be checked for 'ground loops' (should be avoided). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 110: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Electrical Connections 6.4 Grounding, Cabling, and Shielding Recommendations ● Do not run cable with MV wiring. Siemens recommends running the cable in a separate metal conduit. ● Run digital and analog signals separately, running them in separate metal conduit from each other and from the power wiring.

  • Page 111: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● Create a low-impedance ground connection for additional cabinets, system components, and distributed devices with the largest possible cross-section (at least 16 mm²). ● Ground unused lines at one end in the cabinet. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 112: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● Surge suppressors, e.g. RC elements or varistors must be connected to the operating coils for contactors and relays in the converter. ● In order to reduce noise/interference entering or exiting via the cable, filter auxiliary voltages in the control cabinet. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 113: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Standard safety precautions and local codes must be followed during installation of external wiring. Protection separation must be kept between extra low voltage (ELV) wiring and any other wiring as specified in the CE safety standard IEC61800-5-1. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 114: Cable Gland Plates Removal And Installation Guidelines

    To maintain the IP rating of the enclosure / cabinet, a proper gasket seal is required. Inspect for any damaged gasket prior to and after installing the gland plates. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 115: Closing The Make-Proof Grounding Switch

    If the auxiliary voltage fails completely, the make-proof grounding switch cannot be closed. The doors are secured by the electrical door magnet system and can be opened only after the make-proof grounding switch is closed. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 116: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The interlock mechanism is thus activated. This prevents grounding while the system is live, which could cause a DC link short-circuit. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 117: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    6.9 E-Stops E-Stops E-Stop incorporation into the Coordinated Input Protection Scheme is discussed in the section of this manual titled Control. See also Control Section (Page 32) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 118: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● The circuit breaker is enabled by the VFD closed-loop controller. It must never be switched on by any other method when connected to the VFD input transformer. ● An overcurrent protection device is provided to protect the VFD transformer. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 119: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Please refer to the section of the manual titled Option Codes that is located in the Description chapter. The relevant option codes are M08, M09, M10, and M38. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 120: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Power Cell that is outside of the Cell Cabinet enclosure. Please contact the Siemens factory for further information about the Power Cell Reforming. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany...

  • Page 121: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    7.3 Commissioning Process Commissioning Process After determining the final installation location, install the VFD. Ensure proper anchoring of the drive. Once this is done, Siemens can arrive at the site to commence the pre-commissioning process. Contact the Siemens Technical Support team. Process 1.

  • Page 122: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    15.De-energize and apply lockouts until start up and commissioning is performed. 16.At the end of the pre-commissioning, a copy of the pre-commissioning report should be left with the responsible site manager. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 123: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    DANGER Qualified Personnel ONLY Only trained personnel may operate a SINAMICS PERFECT HARMONY GH180. Improperly operating the drive can cause damage to property, serious injury, and possible death. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany...

  • Page 124: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Some user-defined faults can control the drive response via the system program. Alarms are annunciated and logged but usually do not inhibit the drive from operation. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 125: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The default is an alarm and it can‐ not be changed. This is used in the Standard SOP for drives as an alarm. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 126: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    UserFault_1 is used to display the event of a blower fault. Note that the string pointer UserText1 is used to display the specific fault message. If this string pointer is not used, then the fault displayed would be "User Defined Fault #1." SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 127: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The drive-input RMS voltage is less than 70% of the drive rated input voltage. Note: Refer to "Medium voltage low 1" section above. The threshold is 2.66 V. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 128: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Mtr Tem Over-Load 2 Motor Tempera‐ Motor temperature or motor current, depending on ture (or Motor choice of over-load method, are above over-load Current) Over- setting. Load 2 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 129: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Loss of Field Current same This occurs only with synchronous motor control due to field exciter failure or loss of power to the exciter. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 130: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    For drives other than SINAMICS PERFECT HARMONY GH180 6SR4, and 6SR3, the parameter "Dedicated Input Protect" (ID 7018) can be used to enable the same protection if the system I/O board is installed and the inputs and outputs are wired properly.

  • Page 131: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    For drives other than SINAMICS PERFECT HARMONY GH180 6SR4, and 6SR3, the parameter "Dedicated Input Protect" (ID 7018) can be used to enable the same protection if the system I/O board is installed and the inputs and outputs are wired properly.

  • Page 132: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    "regen" to a stop before going forward. Note Four-Quadrant Capability The SINAMICS PERFECT HARMONY GH180 is NOT a four-quadrant capable drive. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 133: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The following two tables list the mode displays for the first and second lines, respectively. The first column of the tables lists the abbreviated message that is shown on the display of the SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 134: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The drive is running with the primary speed reference signal lost. NET1 The drive is running with the speed signal from network1. NET2 The drive is running with the speed signal from network2. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 135: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    D. These are fixed and not adjustable. If reset is successful, then drive will return to the run state automatically only if the RunRequest_I is maintained at the value "true". The <FAULT RESET> key of the keypad can acknowledge alarms. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 136: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Cell Replacement The power cell is the lowest replaceable unit by customer. When a power cell must be replaced, contact Siemens Industry, Inc. Technical support. See the section of this manual titled, Contacts and Technical Support. Handling Capacitor Sharing Faults The cell capacitor bank is made up of from two to three series capacitor banks.

  • Page 137: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The fault can also be caused by a defective CCB or noise on the CCB. Course of Action ● The exact cause needs to be determined before pulling a power cell out of service. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 138: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    3. Be sure all cell cabinet manifold valves are fully open. 4. Check that the blowers are working properly. 5. Check ambient temperature. 6. Verify that all cabinet doors are shut to ensure proper air flow. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 139: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    (3100) to at least 50%. 5. If the measured signals from the previous section seem to be correct, change the modulator board. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 140: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The excessive drive loss algorithm is always enabled. Note The excess drive loss algorithm is disabled with a decay curve during power-up, and also during precharge. Figure 8-2 Excessive Drive Loss Protection SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 141: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Major failure. Prior to resetting the protection scheme, read the section of this manual titled Drive Faults and Alarms , and then contact Siemens technical personnel. Resetting the protection scheme 1. In the control tub, reset the LFR using SW2 or keyed reset pushbutton. The LFR N.C.

  • Page 142: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Operation 8.3 General Troubleshooting Information SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 143: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The dangerous voltages are even present with EMERGENCY OFF or when the main switch is open. This voltage can cause serious injury. Observe the five safety rules. (Page 23) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 144: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    "Visual inspections". Qualified personnel in line with the relevant safety regulations must remove dust deposits inside the cabinet at regular intervals, or at least once a year. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 145: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    When doing so, take the prescribed maintenance intervals into consideration, as well as the instructions for repairing and replacing installed components. Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.

  • Page 146: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The drive cannot be switched on again until all the doors are closed and if applicable, the make- proof grounding switches are open. The doors remain interlocked if the auxiliary voltage fails. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 147: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    If the auxiliary voltage fails completely, the make-proof grounding switch cannot be closed. The doors are secured by the electrical door magnet system and can be opened only after the make-proof grounding switch is closed. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 148: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The interlock mechanism is thus activated. This prevents grounding while the system is live, which could cause a DC link short-circuit. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 149: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Every 6 months or as To replace the filter mats, follow needed this instruction (Page 159). Dampers Operator Every 6 months Visual checks for cracks and for damaged or loose parts. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 150: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.

  • Page 151: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● Check the air filters in the cabinet doors for pollution. ● Clean the filter mats or replace them if the air flow is obstructed. To replace the filter mats, follow this instruction (Page 159). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 152: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Touch-Up Paint Touch -Up Paint Use touch-up paint, as needed, on any rusty or exposed parts on the cabinet enclosure. Clear surface of any rust prior to painting. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 153: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● Check the cable and terminal-screws regularly to ensue that they are secure. Tighten them if necessary. ● Check for cabling defects. ● Immediately replace any defective parts. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 154: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● Make sure that a short-circuit cannot occur on the power cables due to failure of the insulation as a result of incorrect cable installation. Note Component Replacement Unless otherwise indicated by Siemens, always replace components with the same part number and revision level. Note Drive Failure When the power supply is switched off, data about error message statuses is lost.

  • Page 155: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    WARNING Qualified Personnel Only Due to the modularity of the SINAMICS PERFECT HARMONY GH180 VFD design, the Maintenance and Earthing Procedure does not cover all variations of equipment types or installations. Siemens strongly recommends that only qualified personnel be allowed to perform maintenance on SINAMICS PERFECT HARMONY Systems.

  • Page 156: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    14.Remove the outer chassis hardware and remove the chassis top cover to expose the power electronics. 15.Remove the grounding device. 16.Close the doors in reverse sequence, and replace interlock key into input switchgear. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 157: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● If necessary, switch off the drive and the cabinet fan if you are unable to ensure the values for the degree of contamination (see Storage, Transport and Operation Ambient Conditions (Page 178)). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 158: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Transport and Operation Ambient Conditions (Page 178)). Procedure Ensure that no dust enters the cabinet when replacing the filter mats. Keep all doors of the drive closed. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 159: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    OPEN position. Follow the site requirements for Lock Out Tag Out (LOTO). Note All control fuses are installed in fuse holders that provide a visual indication of open fuses. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 160: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The DC bus voltage-indicator LED shows that more than 50 V DC is present on the DC bus. This indicator light is located on the front of each cell’s Cell Control Board and may not be visible until the cell doors are opened. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 161: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Connecting a temporary grounding cable to the exterior metal case of the power cell that still has voltage present, can cause personal injury and damage to the equipment. ● Remove the fiber optic from the CCB as follows: SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 162: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Do NOT lift up or pull down on the cell, but rather let it slide on the polyethylene-coated mounting rails. ● Using the Siemens cell lifter (Siemens P/N A1A163496.08), slide the cell completely out of its slot and onto the lifter.

  • Page 163: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    STOP work on the cell. Properly lock out the work area and contact Siemens personnel. Possible death, serious injury to personnel and damage to equipment is possible, SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 164: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Before cooling, close box lid to form top. Check for air pockets and fill as needed. Seal box and ship. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 165: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    1. Remove the Compact Flash card from the insertion slot , located on the NXGpro digital control rack (DCR). 2. Copy the stored data of the old card to the new original Siemens card. ① 3. Place the new card into the insertion slot on the DCR.

  • Page 166: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    To Install the Power Cell: 1. Using the Siemens cell lifter, line up the power cell with its slot. 2. Push the cell into its slot. Do not lift up on the cell, but instead let it slide in on the polyethylene-coated mounting rails.

  • Page 167: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Note Recommended Time Limit for Fuse Replacement As a preventive maintenance measure for drives that experience daily inrush events, Siemens recommends replacing all power fuses that have been in operation for ten years. Note Primary and E-Rated Fuses The core drive does not include primary fuses.

  • Page 168: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    2. Power down all low voltage feeds (24 V-690 V) to the drive. Note Low voltage feeds vary per customer design. The customer specific documentation shall be referenced to identify all low voltage feeds. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 169: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    4. Prior to servicing any printed circuit board (PCB), ensure proper ESD protection is followed. – All circuit boards shipped by Siemens are done so in an ESD protective bag. They must stay inside this bag during transport and storage. They can only be removed after placing the bag on a dissipative ESD workbench surface.

  • Page 170: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Maintenance 9.6 Repair and Replace SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 171: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    ● PCBs ● Electronic components Be sure to dispose of or recycle in accordance with the applicable country-specific guidelines / regulations and with the applicable national regulations. . SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 172: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    List of Packing Waste Materials ● Wooden frames ● Wooden pallets ● Polyethylene foil ● Plywood ● Plastic ● Silica gel SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 173: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Contact to central technical support Europe and Africa +49 911 895 7222 +49 911 895 7223 support.automation@siemens.com Americas +1 423 262 5710 +1 423 262 2231 support.america.automation@siemens.com SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 174: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Service and Support A.1 Siemens Industry Online Support (order documentation) Asia/Australia/Pacific +86 10 6475 7575 +86 10 6474 7474 support.asia.automation@siemens.com SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 175: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    In accordance with DIN VDE 0470 T1, EN 60 529, IEC 60 529 Protection class Class 1 according to DIN EN 61800-5-1/VDE 0160 T105 (IEC 61800-5-1) Touch protection DIN EN 50274/VDE 0660 T514 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 176: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Storage, Transport and Operation Ambient Conditions Refer to the General Ambient Conditions table to view the various ambient conditions of air- cooled SINAMICS PERFECT HARMONY GH180. Note that these conditions meet the IEC 60721 and 61800 applicable standards. Table B-2...

  • Page 177: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    For transportation and storage, Option Code (M66) complies with 2M1 in accordance with IEC 60721-3-2. Additionally, pitch and roll for operation, storage, and transport is ± 22.5° as referenced in GL VI-7-2 Table 3.20. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 178: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    CL-3: 200% of nameplate 3 seconds/10 mi‐ nutes Losses % 1.16 1.18 1.26 1.32 Discharge to 50 VDC (mi‐ 4.51 6.02 4.65 5.82 nutes) Electrical Connections Rear access blind connection via power plugs SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 179: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    150 % - 1 minute/10 minutes overload with a 130 amp continuous rating. The general ambient conditions shown in Table B-1 are applicable to spare parts. See also System Specifications (Page 182) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 180: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    0 - 40°C (maximum 50° C, derating starts from 40°C on) Altitude 0 - 3300 ft. without derating (maximum 12,300 ft with derating) Sound level 80 dB(A) Cooling Ventilated, forced air-cooled with integrated fans SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 181: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Technical Data B.4 System Specifications 1. For high speed projects (>300 Hz), consult Siemens concerning trade sanctions 2. Consult factory for availability of auxiliary voltages other than shown Note The general ambient conditions shown in Table B-1 are applicable to spare parts.

  • Page 182: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Cooling Ventilated, forced air-cooled with integrated fans 1. For high speed projects (>300 Hz), consult Siemens concerning trade sanctions 2. Consult factory for availability of auxiliary voltages other than shown SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany...

  • Page 183: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    10.02 % 260 A 9.24 Ohms 200 kVAR 30.64 μF 8.56 % 10.27 % Note Actual Project C Values Actual project C values are subject to change. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 184: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    11.03 % 260 A 14.66 Ohms 300 kVAR 15.35 μF 7.07 % 8.48 % Note Actual Project C Values Actual project C values are subject to change. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 185: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Table "9-Cell Output Filter Inductance" lists the required inductance for SINAMICS PERFECT HARMONY GH180 synchronous transfer reactors. These reactors are typically custom engineered, and may include an overload rating that matches the cell type and two sets of thermal protectors embedded into the windings.

  • Page 186: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    SINAMICS PERFECT HARMONY GH180 Drive output voltage amplitude, frequency, and phase angle do not exactly match. Table "15-Cell Output Filter, Inductance" lists the required inductance for VFD synchronous transfer reactors.

  • Page 187: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Protected against temporary flooding of water e.g. for use on ship decks - limited ingress permitted. Protected against the effect of immersion between 15 cm and 1 m. Protected against long periods of immersion under pressure. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 188: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Protected against impact of 20.0 joule (e.g. 5 kg weight falling from 40 cm height). To comply with the stringent requirements for CE marking machine makers today fit their machines with parts certified according to European Union and international standards. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 189: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    As referenced in Figure "Power Drive System", the installation, parts of the installation, the motor or any machinery, including gearboxes and the driven equipment, are outside of the scope of Siemens LD's responsibility. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 190: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Basic Drive Module (BDM) consisting of a Perfect Harmony™ transformer, converter/inverter (power cell) section, and control section. Depending on the Siemens Industry, Inc. I DT LD scope of supply, SINAMICS PERFECT HARMONY GH180 Complete Drive Module (CDM) may include optional components, such as a motor excitation unit, output line filter, output line reactor, or earthing switches.

  • Page 191: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Directives that apply to the Power Drive System (PDS) ● LVD: Low Voltage Directive – 2006/95/EEC (formerly 72/23/EEC). Siemens Industry, Inc. I DT LD SINAMICS PERFECT HARMONY GH180 designs comply with IEC 61800-5-1 (2007) “Adjustable Speed Electrical Power Drive Systems”, Part 5-1 “Safety Requirements –...

  • Page 192: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Quality C.1 CE Marking and Directives for SINAMICS PERFECT HARMONY GH180 Products ● PED: Pressure Equipment Directive – 97/23EC. Liquid cooled Siemens Industry, Inc. I DT LD SINAMICS PERFECT HARMONY GH180 designs are exempt since they operate at pressures less than ten bars.

  • Page 193: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    THDv %, the drive was shown to have low harmonic content between the fundamental and 25th. The 9-cell air-cooled drive was factory tested at Siemens and was found to meet NEMA MG-1 for Harmonic Voltage Factor (HVF) < 0.03; and, therefore, motors do not need to be derated.

  • Page 194: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    1.14 · 10 0.554 1.20 · 10 0.157 1.26 · 10 0.672 1.32 · 10 0.383 1.38 · 10 0.380 1.44 · 10 0.245 1.50 · 10 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 195: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    IEEE 519 Conformance -- Example: 18-Pulse Test of a 9-Cell Unit The 18--pulse 9-cell air-cooled drive was factory tested at SIEMENS and was found to meet IEEE 519 for the most stringent TDD limits. The pre-existing voltage distortion was less than 2 % and the primary current contained a K-factor of less than 2 A.

  • Page 196: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Quality C.3 IEEE 519 Conformance | · 100 / |C 1.333 0.299 0.949 0.407 0.143 0.218 1.051 0.243 0.578 0.407 0.701 0.162 0.326 0.058 0.233 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 197: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Common conn Connector Control Power Supply Central Processing Unit CSMC Closed Loop Synchronous Motor Control Current Transformer Cubic curr, I Current Clockwise Derivative (PID), depth Digital-to-analog (converter) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 198: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Integral (PID) Identification International Electrotechnical Commission IEEE Institute of Electrical and Electronic Engineers IGBT Insulated Gate Bipolar Transistor Input In, " Inches Inhibit Input(s)/Output(s) I/O Breakout Board SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 199: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    NXGpro Next Generation Control pro OLVC Open Loop Vector Control Overmodulation Out of Saturation (IGBT) overld Overload Proportional (PID) Pascals Push Button Personal Computer or Printed Circuit SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 200: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Sum of Products; System Operating Program Speed stab Stability Standard Switch T1, T2 Output Terminals TI and T2 Terminal Block To Be Determined TCP/IP Transmission Control Protocol/Internet Protocol Total Harmonic Distortion SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 201: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Volts AC Variable Volts DC Velocity (speed) Variable Frequency Drive V/Hz Volts per Hertz vlts Voltage(s), Volts Width, Watts WAGO Expansion I/O System (brand name) xfmr, xformer Transformer SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 202: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Abbreviations D.1 Abbreviations SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 203: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    An acronym for Closed Loop Vector Control, one of the control modes in the drive. This is flux vector control for an induction machine (IM), utilizing an encoder for speed feedback. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 204: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The DC link, along with the converter, establishes the voltage source for the inverter. De Morgan’s Theorem The duality principal of Boolean algebra used to convert system logic equations into sum-of- products notation. Debug Tool see Tool Suite definition. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 205: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    The fault log lists both fault and alarm messages, the date and time that they occurred, and the time and date that they are reset. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 206: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    9 to make numbers in powers of 10, the base 16 number system uses the numerals 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, and F to make numbers in powers of 16. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 207: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Jog mode Jog mode is an operational mode that uses a pre-programmed jog speed when a digital input (programmed as the jog mode input) is closed. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 208: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    A microprocessor is a central processing unit (CPU) that exists on a single silicon chip. The microprocessor board is the printed circuit board on which the microprocessor is mounted. The drive employs a single-board computer with a Pentium® microprocessor. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 209: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    PED is an acronym for pressure equipment directive, a directive of the EU relating to pressure vessels. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 210: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    RS232C is a serial communications standard of the Electronics Industries Association (EIA). Set point Set point is the desired or optimal speed of the VFD to maintain process levels (speed command). SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 211: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    (2) SOP, when used as a filename extension, refers to System Operating Program. SOP Utilities The program within the Siemens Tool suite used for converting between text and machine loadable code. It can also be used for uploading and downloading files over the RS232 connection.

  • Page 212: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Siemens ToolSuite. Tool Suite Is the suite of programs developed by Siemens that allows easier access to the drive for programming and monitoring. It is comprised of the following components: ● Tool Suite Launcher - also referred to as Tool Suite; used for coordinating other tools.

  • Page 213: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Therefore, it disables spinning load and fast bypass. This is essentially open-loop vector control with de-tuned (smaller bandwidth obtained by reducing the gain) current regulators. SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 214: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Glossary SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 215: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    39 Input Protection Scheme, 32 function of, 39 Install Perfect Harmony Power Cells, 166 Installation, 21 Disposal of packing waste materials, 172 key interlocks electrical, 146 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 216: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Handling Q1-Q4 OOS Faults, 137 Handling Switching Failure Faults, 137 Reactors and Capacitors, 183, 184 Handling VDC Undervoltage Faults, 138 receiving procedure carrier, 75 damage, 75 inspection, 75 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 217: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Index unpacking, 75 damage, 76 inspection, 75 User faults, 126 Variable-Speed Drives, 21 Voltage Sensing Module, 45 Voltage transformer, 45 VSM10, 45 Warranty, 61 SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...

  • Page 218: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Index SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Rev.201706301306...
  • Page 220 0000000000 000001 01 EN 05 Further Information www.siemens.com/drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY *000000000000000101EN05* 000000000000000101EN05...
  • Page 221 Process Industries and Drives Department PD LD P MF-NMA EN Siemens AG, PD LD P MF-NMA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 Name1 +49 (911) 433-6921 Name2 Email motoren.doku.aud@internal.siemens.co Street Our ref. 0000000000000001 Country-PostCode City Date 30.06.2017...

  • Page 223: Sinamics Perfect Harmony Gh180 6Sr41 Manufactured In Nma Nuernberg, Germany

    Spine label for binder 50 mm (120 g/m2) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions Spine label for binder 162 mm (120 g/m2) SINAMICS PERFECT HARMONY GH180 6SR41 manufactured in NMA Nuernberg, Germany Operating Instructions / Installation Instructions...

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