T his p ub licatio n in ten de d fo r H U S Q V A R N A W orks h o p s h a s b e e n p re pa re d fo r th e p u rpo se of h elp ing the a utho rize d p e rsonn el in

the m a in te na nce a nd re pair w ork of the m otorc ycle s h e re w ith d e a lt w ith. T he p e rfe ct kno w led ge of the te ch nica l da ta con ta ined

here in is esse ntia l fo r a m ore co m ple te pro fession al tra in in g o f th e o p erato r.

T he pa rag rap h s ha ve bee n com plete d w ith sch em a tic illu stra tio n s e vide ncing the su bje ct co nce rne d, in ord er to e na b le a m o re

im m e diate u n de rsta nd in g.

T his m an ua l co n tain s inform atio n w ith pa rticular m e a n in g s:

A ccide nt pre ve ntion rules for th e o perato r and fo r th e p e rso n n e l w o rking n ea r b y.

P o ssib ility of d a m aging th e vehicle an d/o r its co m p o n e n ts.

A d d itio na l info rm a tion conce rning th e o pera tio n u n d e r w a y.

U se fu l s u g g es tio n s

H U S Q V A R N A s ug ge sts, in order to preve nt trou bles a n d in o rd e r to h a ve an e xcelle nt fina l resu lt, to g en erica lly co m p ly w ith the

follo w ing in structio ns:

in case o f re pa ir w ork, w eigh the im pressio ns o f th e C u sto m e r w h o com p lains ab o ut th e im pro pe r o pe ratio n o f th e m o to rc ycle,

an d form u late p rop e r clearing qu e stions abo ut th e sym p to m s o f th e trou ble.

de te ct cle arly the ca use of th e troub le. T h is m a n ua l g ive s th e th e o re tica l ba ses w h ich ho w eve r sha ll be in teg rated b y th e p e r-

son al exp e rie nce an d b y the atte n d ance to training co u rse s p e rio d ica lly o rg an ized b y H U S Q V A R N A .

ra tion a lly pla n th e rep air w ork in ord er to p reven t d e a d tim e a s fo r in sta nce p ro cu re m e nt of sp are p a rts, too l pre pa ratio n, etc.

re a ch the co m po ne nt to be rep aired an d p e rform o n ly th e re q u ire d o p era tion s. In th is co nn ectio n, it w ill b e use ful to con su lt the

disassem b ly se q ue n ce contained in th is m anua l.

1 A lw a ys re place the se al ring s a nd split pins w ith ne w co m p o n e n ts.

2 W he n lo ose ning or tighte nin g n u ts or bolts, a lw a ys sta rt fro m th e b ig ger o ne s or from the ce nte r. L ock a t th e p rescribe d to rqu e

w re nch setting fo llo w in g a crossed run.

3 A lw a ys e arm a rk th e com pon ents or positions w h ich co u ld b e m ista ken o ne for a no the r at th e tim e o f assem b ly.

4 U se origin al H U S Q V A R N A sp a re p arts an d the lu b rica n ts o f th e re com m en de d b ran ds.

5 U se spe cia l to o ls, w he re sp ecifie d.

6 C o nsu lt th e S e rvice B ulletins as the y m a y con ta in u p -d a te d a d ju stm en t d ata an d re pa ir m eth od olo g ies.

Table of Contents