Husqvarna SM 610 2006 Workshop Manual page 137

F R O N T S U S P E N S IO N
O IL F IL L IN G
F IG . 1 0
P osition th e slider (7) to its end of stroke aga inst the sta n ch io n tu b e (5 -6).
P ou r 2 /3 of th e in d icate d oil quan tity into the stanch io n . F ill a lso th e in ne r d u ct o f
th e d a m pe r ro d. C lo se the rod w ith a fing er a nd p u m p th e ro d in o rd e r to
pe rfo rm som e stroke s, so that the inne r da m pe r g ets co m p le te ly fu ll w ith oil. F it
th e in ne r pu sh-ro d (31 ) a n d fill the sta nchion w ith oil u p to d im e n sio n "A " fro m
th e slid e r to p (7 ). A llo w som e m in utes and then ch e ck th e a ir vo lu m e o nce
ag ain .
IM P O R T A N T : eith er a lo w e r o r hig her air volum e o r a n o il typ e d iffe re nt fro m the
in dicated o ne ca n affe ct the fork be havior in an y p ha se .
F IG . 1 1
F it th e fo llow ing pa rts in to th e leg accord ing to th e give n o rd e r: p re -lo a d slee ve
(25 ), sp rin g (2 1 ) a n d re taining cup (2 0).
IM P O R T A N T : p re -loa d sle eve m ust alw a ys b e fitte d u n d e r th e sp rin g .
A = 1 00 m m (4 in .)
F IG .1 2
S cre w th e plug (48 ) o n the d am p er rod b y ha nd.
C o m p ress th e sp ring so that the c heck nut (2 3) ca n b e re a ch e d .
K ee p firm ly the p lug (4 8) on the d am p er rod w ith the w re n ch e s p re vio usly u sed
fo r disassem bling th e fork.
T ig h ten the ch ec k nu t (2 3) o n the p lug (48 ).
F IG . 1 3
Lu bricate the O R (1 8) on the plu g (48 ).
Lift th e slid e r (7) a nd insert it into the plug (48 ). D o n o t d a m a g e th e O R (18 ).
T ig h ten the p lu g (4 8 ) on the slider (7).
3- O il s e al c h an g e
N O T E
T o cha ng e th e oil se als, th e fork le gs m u st be disasse m b le d .
R e qu ire d to ols: n o. 2 1 9-m m A llen w renche s, seal rin g p u sh e r -p a rt n o.
R 5 08 0 A C ,
sca le o r g au ge .
T ig h ten ing to rq u e for da m pe r ro d: 10 N m .
T ig h ten ing to rq u e for plu g check nut: 30 N m .
T ig h ten ing to rq u e for slider plug: 25 N m .
N o . 2 n e w oil se a ls
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