Lexus RX 350 Service Manual

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Summary of Contents for Lexus RX 350

Page 1 • Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) for this vehicle • Read and understand the PDS Precautions in the TSIBs and pages 2, 60, 62 • Attend the “Technical Introduction to Lexus Course L005” at the Lexus Area Office When performing a PDS on this vehicle: •...
Page 3: Table Of Contents
INDEX Technical Service Information Bulletins Parking brake Exterior lights Available on TIS Personal lights Exhaust system Battery maintenance Floor Mat Installation Power door locks Fluid leaks Front license plate & mounting bracket Power outlets Hybrid system electrical safety Fog lights Initial calibration of compass Power seats Footwell lighting...
Page 4 Bott Dot Road Test Layout As part of the PDS road test, the vehicle must be driven over a rough road surface or over Bott Dots in order to check for squeeks and rattles. If a rough surface is not available for this road test, Bott Dots should be installed on the dealership property where vehicles can be safely driven 5 to 10 mph.
Page 5 TABLE OF CONTENTS I.BEFORE STARTING PRE-DELIVERY SERVICE ... . 3 II.INSPECTION DETAILS ....... . 6 A.
Page 6 PRECAUTIONS The RX450h has unique operating modes, so always follow the precautions below when per- forming the PDS operation: • The RX450h contains high voltage (288-650 volts) AC and DC Systems. All high voltage wiring and connections are orange in color. Do not carelessly touch these orange colored wiring harnesses and connectors.
Page 7: I.before Starting Pre-Delivery Service
INSPECTION OVERVIEW BEFORE STARTING PRE-DELIVERY SERVICE RX350/RX450h...
Page 8 BEFORE STARTING PRE-DELIVERY SERVICE 1. WASHING VEHICLE After thoroughly washing vehicle, check it to make sure all adhesive wrapping film has been removed. NOTICE: Hand washing of the vehicle is recommend- 2. WATER LEAK TEST Visually and by hand check for water leaks in the vehicle interior from each of the follow- ing areas (make sure that the trim and floor carpet are not damp):...
Page 9: Shift Lock Override Button Cover
BEFORE STARTING PRE-DELIVERY SERVICE 5. ENGINE COMPARTMENT COVER IN- STALLATION Installation is in the reverse order of remov- Insert the clips, as shown in the illustration. 6. SHIFT LOCK OVERRIDE BUTTON COVER INSTALLATION Install the cover into the shift lock override button hole.
Page 10: Ii.inspection Details
INSPECTION DETAIL INSPECTION DETAILS RX350/450h...
Page 11: Vehicle Exterior
) Front and rear bumpers b ) Window moldings (front, side and rear) c ) Lexus emblems (front and rear) d ) Outside rear view mirrors e ) Headlights, turn signal lights, side mark- er lights, fog lights and tail light lenses...
Page 12 INSPECTION DETAILS - A. Vehicle Exterior A03. CHECK BACK DOOR a ) Check that the door opens and closes smoothly using the exterior door handle. b ) Check that the back door cannot be opened by pressing the back door open- er button when all the doors are locked by power door lock switch, wireless re- mote control, smart access system or...
Page 13: Illuminated Entry
INSPECTION DETAILS - A. Vehicle Exterior c ) Check that the power back door system switches on and off by operating the off switch. A04. CHECK DOOR LOCK SYS- TEM AND ILLUMINATED EN- TRY SYSTEM a ) Check that all doors open and close smoothly using the inside and outside door handles.
Page 14 INSPECTION DETAILS - A. Vehicle Exterior Locks all doors Closes the windows and moon roof.(Turn and hold) Unlocks the door (two-step unlock function): 1. Turn the key once to unlock the driv- er's door. 2. Turn the key twice to unlock all the doors.
Page 15: Wireless Door Lock
INSPECTION DETAILS - A. Vehicle Exterior A06. CHECK WIRELESS DOOR LOCK REMOTE CONTROL SYSTEM Inspect the five functions of the system. Locks all doors Unlocks all doors Opens the windows and moon roof* (Press and hold) Opens/closes the back door* (Press and hold) Sounds alarm (Press and hold) a ) Locking the door...
Page 16: Theft Deterrent System
INSPECTION DETAILS - A. Vehicle Exterior d ) Unlock and open/close the back door* Keep pressed for about 1 second to unlock and open/close the back door au- tomatically. NOTE: At this time, all the turn signal lights flash once sounding two beeps. e ) Sounding an alarm 1.
Page 17: Exterior Lights
INSPECTION DETAILS - A. Vehicle Exterior A08. CHECK EXTERIOR LIGHTS Front (Halogen Headlights) Walk around the vehicle and check that the Front Side Marker Light following lights illuminate: Parking Light Side Turn Signal Light a ) Headlights Headlight High b ) Daytime running light (when parking Beam and brake is released with the “POWER”...
Page 18: Vehicle Interior
INSPECTION DETAILS - B. Vehicle Interior B. VEHICLE INTERIOR ELECTRICAL SYSTEM / ACCESSORY OPERATION Page Item No. Cup Holders Gauges, Meter and Multi-information Display Glove Box Power Back Door Off Switch Remote Touch* Engine Hood Release Lever Door Lock Switch Power Window Switches Window Lock Switch Driving Position Memory Switches*...
Page 19 INSPECTION DETAILS - B. Vehicle Interior With Navigation System Without Navigation System Item Page Navigation System Rear View Monitor System Intuitive Parking Assist* Side Monitor System* Emergency Flasher Switch Multi-Display Audio Display Air Conditioning Display Clock Audio System Clock Rear Window and Outside Rear View Mirror Defoggers Air Conditioning System * If equipped RX350/450h...
Page 20: Fog Lights
INSPECTION DETAILS - B. Vehicle Interior 23 22 Item Page Headlight, Turn Signal Lever and Fog Light Switch Windshield Wipers/Washer Switch and Rear Window Wiper/ Washer Switch “POWER” Switch Multi-information Switch Distance Switch* Cruise Control Switch Tilt and Telescopic Steering Control Switch Side Camera Switch* Audio Remote Control Switches...
Page 21 INSPECTION DETAILS - B. Vehicle Interior Item Page Head-up Display Main Switch* Display Contrast Adjustment Switch* Display Position Adjustment Switch* Power Outlet Main Switch* * If equipped RX350/450h...
Page 22 INSPECTION DETAILS - B. Vehicle Interior Item Page Height Control Off Switch* (Not for U.S.A.) Tire Pressure Warning Reset Switch * If equipped RX350/450h RX350/450h...
Page 23 INSPECTION DETAILS - B. Vehicle Interior Item Page Headlight Cleaner Switch* Power Back Door Switch* Fuel Filler Door Opener Instrument Panel Light Control Odometer/Trip Meter and Trip Meter Reset Button Height Control Switch*(Not for U.S.A.) Windshield Wiper De-icer Switch* (Not for U.S.A.) NOTE: Inspect interior parts after removing the necessary factory interior protective covering.
Page 24: Power Supply Changeover
INSPECTION DETAILS - B. Vehicle Interior B01. CHECK INTERIOR PARTS FOR DAMAGE AND FIT Visually inspect the appearance of the fol- lowing interior parts for dirt, damage, and proper fit and alignment: a ) Instrument panel, dashboard and glove b ) Roof headliner, pillar, roof side garnish and sun visors c ) Door trim and quarter trim panels d ) Seat upholstery, floor carpeting and door...
Page 25 and apply the parking brake. INSPECTION DETAILS - B. Vehicle Interior INSPECTION DETAILS - B. Vehicle Interior b ) Check that the shift lever is in the “P” po- sition. Hybrid system start/stop Hybrid system start/stop c ) When depressing the brake pedal, check a ) Carry the electronic key in the vehicle a ) Carry the electronic key in the vehicle that the green “POWER”...
Page 26: Seat Belts
INSPECTION DETAILS - B. Vehicle Interior B04. CHECK SEAT BELTS Check seat belts operation. a ) Check that each belt extends and re- tracts smoothly. Fastening b ) Check that the belt lengths are not twist- c ) Check that the buckles lock securely and Releasing release smoothly.
Page 27: Head Restraints
INSPECTION DETAILS - B. Vehicle Interior B06. CHECK SEAT ADJUSTMENT Check that the seats slide smoothly, recline properly and lock securely in any position. a ) Front Seats Seat position adjustment Seatback angle adjustment Seat cushion (front) angle adjustment Vertical height adjustment Lumbar support adjustment Seat cushion length adjustment* Head restraints adjustment...
Page 28 INSPECTION DETAILS - B. Vehicle Interior (2) Stow the seat belts inside the rear seat side pockets. 2. Folding (from inside) (1) Pull the seatback angle adjustment lever. (2) Center seatback only: Pull the center seatback lever. 3. Folding (from outside) Pull the lever.
Page 29: Tilt And Telescopic Steering Wheel
INSPECTION DETAILS - B. Vehicle Interior B07. CHECK TILT AND TELE- SCOPIC STEERING WHEEL Check tilt and telescopic steering wheel op- eration. a ) Manual Switch Operation Tilt Steering Wheel: Away From With the “POWER” switch in the ACCESSO- Driver RY or ON mode, push the control switch up or down to set the steering wheel in the de- Toward...
Page 30: Outside Rear View Mirrors
INSPECTION DETAILS - B. Vehicle Interior 4. Check that the steering column moves away from the driver and tilts up and that the driver's seat moves back- ward. • Return operation 1. Switch the “POWER” switch to AC- CESSORY mode or fasten the driver's seat belt.
Page 31 INSPECTION DETAILS - B. Vehicle Interior c ) Check the operation of the mirror defog- gers. Press the rear window and outside rear view mirror defogger switch with the “POWER” switch in the ON mode, check by hand that the rear window and rear Without Navigation System With Navigation System view mirrors become hot.
Page 32: Power Door Locks
INSPECTION DETAILS - B. Vehicle Interior 2. Do not carry more than one key (in- cluding a card key*) when registering. While pressing the button “1”, “2” or “3”, press the driver’s door lock switch (either lock or unlock switch) until a signal beeps.
Page 33: Emergency Flasher
INSPECTION DETAILS - B. Vehicle Interior B11. CHECK FUEL FILLER DOOR OPENER Check operation of the fuel filler door opener. B12. CHECK TURN SIGNAL, HEADLIGHT, HIGH BEAM, FOG LIGHT, EMERGENCY FLASHER INDICATOR LIGHTS, INSTRUMENT PAN- EL LIGHT CONTROL AND HORN a ) Check that the turn signal indicator lights on the instrument panel illuminate when the turn signal lever is moved up or...
Page 34 INSPECTION DETAILS - B. Vehicle Interior NOTE: • Headlights automatically turn off about 30 seconds after the “POWER” switch is turned to the ACCESSORY mode or turned off and the driver’s door is opened and closed. • When only the tail lights come on, the lights automatically turn off with the driver’s door opened and the “POW- ER”...
Page 35 INSPECTION DETAILS - B. Vehicle Interior g ) Check that the turn signal lights and turn signal indicator lights blink when the emergency flasher switch is on. h ) Check that the instrument panel light control switches operates properly. i ) Check that the horn sounds when the horn button is pressed.
Page 36 INSPECTION DETAILS - B. Vehicle Interior b ) Check wiper speed operation on mist, in- Intermittent Type termittent, low and high cycles. Check that the wiper blades wipe off the washer fluid cleanly. Intermittent type Intermittent wiper operation Rain-sensing type Rain-sensing wiper operation Low speed wiper operation...
Page 37: Headlight Cleaner
INSPECTION DETAILS - B. Vehicle Interior B14. CHECK HEADLIGHT CLEAN- With the “POWER” switch in the ON mode and the headlights on, push the headlight cleaner switch and check that washer fluid splashes on the headlights. B15. CHECK WARNING LIGHTS AND INDICATOR LIGHTS a ) With the “POWER”...
Page 38 INSPECTION DETAILS - B. Vehicle Interior Warning Light and Buzzer Light/Buzzer Function/Condition Brake System Warning Light (U.S.A.) Brake system warning light • Low brake fluid • Malfunction in the brake system Brake System Warning Light (Canada) Indicates a malfunction in Brake System Warning •...
Page 39 INSPECTION DETAILS - B. Vehicle Interior Light/Buzzer Function/Condition A buzzer sounds and the warning light comes on or flashes to indicate that the master warning system has detected a mal- Master Warning Light function. If the master warning light comes on, a message appears on the multi-information display.
Page 40 INSPECTION DETAILS - B. Vehicle Interior Light/Buzzer Function/Condition Low Fuel Level Warning Indicates the fuel level is low. (Approxi- Light mately 2.7 gal. [10.1L, 2.2 Imp. gal.]) Warning Message (on the Multi-Information Display) The multi-information display shows warning of system malfunctions, incorrectly performed operations, or shows messages that indicate a need for maintenance.
Page 41: Multi-Information Display
INSPECTION DETAILS - B. Vehicle Interior B16. CHECK MULTI-INFORMA- TION DISPLAY The multi-information display provides infor- mation of vehicle driving conditions and warning messages. Review the following functions: Menu Switch “ENTER” Switch Trip information a ) Press the “ENTER” switch upwards or downwards and cycle through the fol- lowing modes: •...
Page 42: Head-Up Display
INSPECTION DETAILS - B. Vehicle Interior Customization c ) Press and hold the menu switch and press the “ENTER” switch upwards or downwards, change the customizable features. d ) Open any doors and back door, and check that the opening condition is dis- played by graphic information.
Page 43: Navw Eather
After about 5 seconds, the “CAUTION” screen automatically switches to the map screen. When the “MAP/VOICE” button is c ) XM NavWeather This service is active on all new Lexus vehicles with navigation systems. To confirm activation, press the "MENU" button, select "Info.Phone" then select "XM NavWeather".
Page 44: Air Conditioning
INSPECTION DETAILS - B. Vehicle Interior B19. CHECK AIR CONDITIONING Remote Touch “MENU” Button AND HEATER Warm up the hybrid system and turn on the “A/C” button, and then check for smooth op- eration of each control as follows: With navigation system Before checking the air conditioning and heater, press the “MENU”...
Page 45: Audio System
INSPECTION DETAILS - B. Vehicle Interior o ) Turn on the rear window defogger switch and check that the indicator light illumi- nates. B20. CHECK SEAT HEATER AND VENTILATOR/HEATER* With the “POWER” switch in the ON mode, check that the indicator light comes on prop- erly when the knob is turned on.
Page 46 INSPECTION DETAILS - B. Vehicle Interior Checking audio function of the audio re- mote control switch a ) With the “POWER” switch in the ON mode, press the “MODE” button located on the steering wheel and check that the mode changes as follows: •...
Page 47: Rear Seat Entertainment System
INSPECTION DETAILS - B. Vehicle Interior B22. CHECK REAR SEAT ENTER- TAINMENT SYSTEM* a ) When the “ENGINE START STOP” switch in the ACCESSORY or IGNITION ON mode, press the “SOURCE” button and check that the audio source selec- tion screen appears. b ) Check for proper operation of AM/FM/ SAT stations.
Page 48: Intuitive Parking Assist
INSPECTION DETAILS - B. Vehicle Interior B23. CHECK INTUITIVE PARKING ASSIST* This procedure is performed put a pole (Ø 2.36 in (60 mm) at 6 points: a ) With the “POWER” switch in the ON mode, press the menu switch and press the “ENTER”...
Page 49: Rear View Monitor
INSPECTION DETAILS - B. Vehicle Interior d ) Check that the buzzer sounds and the in- Multi-information Display dicator bar is displayed on the multi-in- formation display and navigation screen. Multi-information display Front corner sensor detection Rear corner sensor detection Back sensor detection Navigation Screen When the vehicle is moving backward...
Page 50: Clock
INSPECTION DETAILS - B. Vehicle Interior B25. CHECK SIDE MONITOR SYS- TEM* a ) With the “POWER” switch in the ON mode, press the switch and check that the side monitor is displayed on the screen. b ) When the display area button is select- ed, press the “ENTER”...
Page 51: Multi-Display Light Control
INSPECTION DETAILS - B. Vehicle Interior B27. CHECK MULTI-DISPLAY LIGHT CONTROL* Press and release the multi-display light control switch, check that the brightness of the display is adjusted to 4 levels. B28. CHECK POWER OUTLETS Inside the console box a ) Open the lid, remove the upper tray and lower tray b ) With the “POWER”...
Page 52 INSPECTION DETAILS - B. Vehicle Interior 120 VAC* With the “POWER” switch in the ON mode, press the power outlet main switch and check that the indicator light illuminates. Check the power outlet using an electrical accessory designed for this use. * If equipped RX350/450h...
Page 53: Auxiliary Boxes
INSPECTION DETAILS - B. Vehicle Interior B29. CHECK GLOVE BOX, DOOR Glove Box Glove Box Door Pockets POCKETS, CUP HOLDERS, CONSOLE BOX AND AUXIL- IARY BOXES Check that the glove box, door pockets, cup holders, console box and auxiliary boxes open and close smoothly and that they do not make any noise during operation.
Page 54: Armrest
INSPECTION DETAILS - B. Vehicle Interior B30. CHECK ARMREST Check that the center armrest operates smoothly. B31. CHECK INTERIOR, PERSON- AL, SHIFT LEVER, DOOR COURTESY, “POWER” SWITCH, FOOTWELL, OUT- ER FOOT AND SCUFF* LIGHTS Check operation of the following interior lights: Front personal lights Front interior lights...
Page 55: Moon Roof
INSPECTION DETAILS - B. Vehicle Interior B32. CHECK MOON ROOF* With the “POWER” switch in the ON mode, check for smooth operation, travel and any unusual noise. a ) Check the tilt function - open and close. b ) Check the automatic open function of the moon roof by pressing and holding the moon roof switch in the open direction for 1 second, and then release the...
Page 56: Inside Rear View Mirror
INSPECTION DETAILS - B. Vehicle Interior B33. CHECK INSIDE REAR VIEW MIRROR Check that the inside rear view mirror oper- ation. a ) Press the “POWER” switch to select the ON mode, and check that the mode indi- cator on the inside rear view mirror illumi- nates (automatic mode).
Page 57: Homelink Garage Door Opener
INSPECTION DETAILS - B. Vehicle Interior B35. CHECK HomeLink GARAGE DOOR OPENER & SAFETY CONNECT Check the HomeLink garage door opener by pressing each of the three buttons and Buttons observing that the indicator light illuminates. Final operational check requires program- ming.
Page 58: Luggage Compartment
INSPECTION DETAILS - C. Luggage Compartment C. LUGGAGE COMPARTMENT C01. CHECK TOOLS, JACK AND JACK HANDLE Check that the tools, jack and jack handle are properly installed. C02. CHECK TEMPORARY SPARE TIRE PRESSURE Check and adjust air pressure to the speci- fied value.
Page 59: Release Lever
INSPECTION DETAILS - C. Luggage Compartment C04. CHECK MANUAL FUEL LID RELEASE LEVER a ) With a compact spare tire: Remove the spare tire cover. b ) Push the core of the clips and remove the clips. c ) Remove the auxiliary battery cover. d ) Check for proper operation of the manu- al fuel lid release lever.
Page 60: Auxiliary Battery
INSPECTION DETAILS - C. Luggage Compartment C05. AUXILIARY BATTERY TER- MINAL TIGHTNESS AND CHARGE* For battery charging and inspection refer to the Service Bulletin. Check that the battery terminals are properly connected and that the clamp is fimly installed. C06. CHECK TRIM APPEARANCE AND LUGGAGE CARPET FIT Inspect the luggage trim and luggage carpet for proper installation and appearance.
Page 61: Under The Hood
INSPECTION DETAILS - D. Under the Hood D. UNDER THE HOOD ENGINE COMPARTMENT OVERVIEW Item Gasoline Vehicles Page Engine Oil Filler Cap⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Engine Oil Level Dipstick⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Battery⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Brake Fluid Reservoir⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Fuse Box⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Engine Coolant Reservoir⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Condenser⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Radiator⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Cooling Fans⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ Washer Fluid Tank⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ NOTE: Install protective fender covers prior to beginning the under hood inspection.
Page 62: Engine Oil Level
INSPECTION DETAILS - D. Under the Hood D. UNDER THE HOOD ENGINE COMPARTMENT OVERVIEW Item Hybrid Vehicles Page Brake Fluid Reservoir Engine Oil Filler Cap Engine Oil Level Dipstick Power control unit coolant reservoir Fuse Boxes Engine Coolant Reservoir Radiator Condenser Cooling Fans Power control unit coolant radiator...
Page 63 INSPECTION DETAILS - D. Under the Hood INSPECTION DETAILS - D. Under the Hood D01. CHECK ENGINE HOOD RE- LEASE LEVER D01. CHECK ENGINE HOOD RE- Check that the opening and closing of the engine hood is smooth and that the latch op- LEASE LEVER erates properly using the engine hood re- Check that the opening and closing of the...
Page 64: Brake Fluid Level
�� INSPECTION DETAILS - D. Under the Hood �� Hybrid Vehicles (Gasoline Vehicles similar) �� D03. CHECK BRAKE FLUID NOTE: LEVEL ��Repair Manual�� Visually check the fluid level through the res- ervoir. If the fluid level is low, replenish the ��...
Page 65: Washer Fluid Level
INSPECTION DETAILS - D. Under the Hood D04. CHECK HYBRID SYSTEM POWER CONTROL UNIT COOLANT LEVEL Visually check the coolant level through the coolant reservoir tank when the hybrid sys- tem is cool. The coolant level is satisfactory if the level is between the “FULL” and “LOW” lines on the tank.
Page 66 INSPECTION DETAILS - D. Under the Hood D07. CHECK WIRING AND HOSE a ) Check the hoses, hose connectors and various clamps for tightness. b ) Visually inspect the condition of all har- ness connectors and terminals for prop- er installation and tightness. D08.
Page 67 INSPECTION DETAILS - D. Under the Hood D09. CHECK ELECTRIC COOLING FANS a ) Check that the engine cooling fan rotate smoothly. CAUTION: The engine cooling fan are controlled de- pending on engine coolant temperature. Do not touch the fans when the engine is hot. b ) Turn the air conditioning on and built up sufficient pressure.
Page 68: Under Vehicle (On Hoist)
INSPECTION DETAILS - E. Under Vehicle (ON Hoist) E. UNDER VEHICLE (ON HOIST) BEFORE LIFTING VEHICLE E01. WHEEL LUG NUT TORQUE (Should be checked if wheels have been taken off.) Using a torque wrench, tighten all wheel lug nuts to the specified torque in the order of the numbers in the illustration to the left.
Page 69 INSPECTION DETAILS - E. Under Vehicle (ON Hoist) Hybrid Vehicles (Gasoline Vehicles similar) AFTER LIFTING VEHICLE E05. REMOVE WHEEL FILM Visually inspect rotors for rust. NOTE: For the best rotor rust prevention, retain wheel film on vehicle until just prior to cus- tomer delivery.
Page 70: Chassis Bolts
INSPECTION DETAILS - E. Under Vehicle (ON Hoist) Hybrid Vehicles (Gasoline Vehicles similar) E07. CHECK AND TIGHTEN ALL Front CHASSIS BOLTS OF COMPONENTS THAT ARE REPLACED DUE TO REPAIRS Check that all chassis bolts and nuts and suspension components are tight. See the Repair Manual for proper bolt torque specifi- cation.
Page 71 INSPECTION DETAILS - E. Under Vehicle (ON Hoist) E08. CHECK EXHAUST SYSTEM Visually check for leaks and damage to the exhaust pipes and mufflers. Ensure they are properly installed. E09. CHECK RUBBER BODY PLUGS Install the rubber body plugs into the torque box holes.
Page 72: Road Test
F. ROAD TEST A comprehensive road test is vital in order to ensure that a perfect automobile is deliv- ered to a Lexus customer. We recommend that you map out a specific road test course INSPECTION DETAILS - F. Road Test that includes a variety of road conditions including stop and go, highway speed and rough road surfaces.
Page 73 INSPECTION DETAILS - F. Road Test F03. CHECK BRAKE PEDAL HEIGHT, FREE PLAY AND RESERVE DISTANCE IF PEDAL DOES NOT OPER- ATE CORRECTLY a ) Check the brake pedal height. Pedal Height Pedal height from tibia pad: 6.25 - 6.65 in. (158.8 - 168.8 mm) b ) Check the brake pedal free play.
Page 74 INSPECTION DETAILS - F. Road Test F04. CHECK HYBRID TRANSMIS- SION/ENGINE OPERATION a ) Check that the hybrid system will not start if the shift lever is in any position ex- cept for “P”. b ) Check that the shift lever cannot be moved from the “P”...
Page 75 INSPECTION DETAILS - F. Road Test c ) Press the menu switch and press the “ENTER” switch upwards or downwards until “HYBRID SNOW” appears. d ) Check that the indicator light will illumi- nate when the “ON” is selected by press- ing “ENTER”...
Page 76 INSPECTION DETAILS - F. Road Test F06. CHECK ELECTRONICALLY MODULATED AIR SUSPEN- SION* (NOT FOR U.S.A.) Driver’s side a ) Start the hybrid system and select the vehicle height mode with height control switch. Check that the vehicle height change in accordance with the selected mode.
Page 77 INSPECTION DETAILS - F. Road Test F07. CHECK TRAC AND/OR VSC SYSTEM a ) TRAC stops operating Check that the multi-information display comes on when the switch is pressed once. b ) TRAC and VSC stop operating Check that the indicator light and multi- information display come on when the switch is pressed and held more than 3 seconds.
Page 78 INSPECTION DETAILS - F. Road Test F09. CHECK CRUISE CONTROL a ) Check the cruise control functions: • ON-OFF • SET • RES • CANCEL b ) Check that the preset speed is canceled • Depressing the brake pedal • Shifting the shift lever to “N” or “3”, “2” or “1”...
Page 79 INSPECTION DETAILS - F. Road Test For Vehicle with Dynamic Radar Cruise Control System* c ) Press the “ON-OFF” button and check that the indicator in the instrument clus- ter comes on and “RADAR READY” ap- pears on the multi-information display. (Vehicle to vehicle distance control mode) d ) Check that cruise control mode is...
Page 80 INSPECTION DETAILS - F. Road Test F10. CHECK STEERING OPERA- TION AND OFF-CENTER a ) Check steering for smooth turning oper- ation and any unusual noise. b ) Check that the steering wheel is correct- ly aligned when driving on a level road surface.
Page 81: Final Inspection
INSPECTION DETAILS - G. Final Inspection G. FINAL INSPECTION G01. SET FUNCTIONAL CON- TROL SYSTEM SWITCHES Set the functional control switches as fol- lows: • Height control off switch* in “OFF” (not for U.S.A.) • VSC off switch and power back door off switch* in “ON”.
Page 82 READY I have attended the "Technical Introduction to Lexus Course L005" at the Lexus Area Office. I have read and understand the PDS Manual, PDS precautions, and applicable PDS TSIBs. I have lifted the vehicle and performed under vehicle safety/damage inspection. I have road tested vehicle long enough to test hot engine and driven over rough road/Bott dots to test for rattles/squeaks.
Page 83 INSPECTION DETAILS - G. Final Inspection G04. COMPLETE SERVICE POR- TION OF TEAMWORK IN QUALITY INSPECTION CER- TIFICATE Remove Vehicle Delivery Certificate and VIN number sticker sheet from glovebox. Peel VIN number sticker off sticker sheet and apply to "Vehicle Identification Number" line at inside top of certificate.
Page 84: Before Delivery
INSPECTION DETAILS - H. Two Hours Before Derivery H. BEFORE DELIVERY H01. CHECK OWNER’S MANUALS AND PORTFOLIO INSPECTION DETAILS - H. Two Hours Before Derivery a ) Place the Quick Guide booklet in the glove box. If the vehicle is equipped with Navigation, also place the Navigation/ H.
Page 85 INSPECTION DETAIL III. MAINTENANCE FOR HV/AUXILIARY BATTERY BEFORE DELIVERY* Hybrid Vehicles (Gasoline Vehicles similar) Refer to the Service Bulletin. * If Equipped RX350/450h...

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