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Kodak dryview 8300 Service Manual

Laser imager
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Summary of Contents for Kodak dryview 8300

  • Page 1                ...

  • Page 2: Revision History

    The original issue and revisions of this manual are identified as follows: Issue Date (Rev. A): 06/97, (Rev. B): 04/99 The conversion to Kodak content and format included in this revision has resulted in a complete reprint of this existing Customer First Service Manual.

  • Page 3: Warnings And Cautions

    Kodak DryView 8300 Laser Imager Customer First Service Manual Warnings and Cautions 1999 Rev. B Warnings and Cautions Classifications UL Classified File Number E163816 Control Number 48VF Medical Equipment UL 2601-1 CAN/CSA No. 601.1 Classified by Underwriters Laboratories Inc. With Respect to Electric Shock, Fire, Casualty and Medical Hazards only in Accordance with UL 2601-1, CAN/CSA C22.2 No.
  • Page 4 Kodak DryView 8300 Laser Imager Customer First Service Manual Warnings and Cautions 1999 Rev. B Warnings and Cautions (Continued) Avoid touching the developer roll when removing film jams from the imager. The developer roll may become hot during extended imager operation.
  • Page 5 Kodak DryView 8300 Laser Imager Customer First Service Manual Warnings and Cautions 1999 Rev. B Warnings and Cautions (Continued) CAUTION Avoid Laser Beam This equipment employs an invisible 25 milliwatt laser beam. Laser radiation may be present when the machine operates without panels or covers installed.

  • Page 6: Agency, Regulatory And Ce Marking Compliance

    Kodak DryView 8300 Laser Imager Customer First Service Manual Agency, Regulatory and CE Marking Compliance 1999 Rev. B Agency, Regulatory and CE Marking Compliance All agency, regulatory and CE marking compliance information may be found in the user’s guide for this...

  • Page 7: Section 1 - Introduction/Specifications

    Purpose of this Manual This manual is designed for trained in-service personnel who are responsible for “Customer-First” service of the DryView 8300 Laser Imager. The Customer-First level of service includes basic machine problem analysis and repair, as well as periodic preventive maintenance.
  • Page 8 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 1 – Introduction/Specifications 1999 Rev. B 8300–179L Figure 1-1. Print Sequence 1-2. Specifications 1-2-1. Dimensions Height: 46 cm (18 in.) Width: 46 cm (18 in.) Depth: 66 cm (26 in.)
  • Page 9 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 1 – Introduction/Specifications 1999 Rev. B 1-2-5. Control Interfaces Control panel Remote keypad Host 1-2-6. Output Rate First print: 110 seconds (after Ready indicator lights) Subsequent prints: 55 prints per hour 1-2-7.

  • Page 10: Section 2 - Preventative Maintenance

    Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B Section 2 – Preventative Maintenance 2-1. The Value of Preventive Maintenance (PM) In order to consistently produce the highest quality images, the 8300 must receive periodic routine maintenance.
  • Page 11 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-5. PM Checklists The following paragraphs 2-5-1 through 2-5-6 provide a series of checklists for PM procedures that are to be performed at successive 10,000 machine cycle intervals. The procedures to be performed at the various intervals are summarized in Table 2-1.
  • Page 12 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-5-1. 10,000 Cycle PM Checklist Every 10,000 machine cycles: 1. Disassemble the Processor. (See paragraph 2-6.) 2. Clean the Drum. (See paragraph 2-7-1.) 3.
  • Page 13 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-5-4. 40,000 Cycle PM Checklist 1. Perform all the procedures of 10,000 Cycle PM maintenance. In addition: 2. Replace the Charcoal Filter. (See paragraph 2-15-2.) 2-5-5.
  • Page 14 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-6-1. Remove the Left and Right Side Covers 1. Power down and unplug the power cord. Warning When the power cord is plugged in, hazardous voltages are present in some areas of the DryView 8300.
  • Page 15 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-6-2. Remove the Processor Assembly 1. With power removed and the power cord disconnected, allow the processor to cool down. 2. Disconnect the plugs from P2, P3, and P4 on the CPU PWA (see View A of Figure 2-2).
  • Page 16 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-6-3. Remove the Processor Half from the Processor 1. Unlatch the processor cover. 2. Remove one attaching screw from each side (see Figure 2-3).
  • Page 17 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-6-4. Remove the Drum 1. Disconnect the ground wire from the right side of the processor assembly (see Figure 2-4). 2. Remove a locking plate from each side of the drum.
  • Page 18 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-6-5. Remove the Upper Pressure Roller Assembly 1. Remove the two latches from the processor cover (see Figure 2-5). 2. Remove the screw retaining clip from the lower shaft on the left side of the cover.
  • Page 19 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-10 2-6-6. Remove the Lower Pressure Roller Assembly 1. Remove the retaining clip from the lower shaft on the right side of the processor housing (see Figure 2-6) .
  • Page 20 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-11 2-7. Cleaning the Processor Clean the processor components in the order specified in the following paragraphs. Caution The processor cleaning procedure produces fumes that may be objectionable to those nearby. Try to find a cleaning area where complaints will be minimized.
  • Page 21 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-12 2-7-2. Clean the Upper and Lower Pressure Roller Assemblies (10,000 Cycles) Supplies Required 3M Troubleshooter Cleaner Isopropyl alcohol Cleaning pads Protective gloves Procedure 1.
  • Page 22 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-13 2-7-3. Clean the Ultem Film Guide (10,000 Cycles) Supplies Required 3M Troubleshooter Cleaner Isopropyl alcohol Cleaning pads Protective gloves Procedure 1. Remove two shoulder screws and remove the Ultem film guide (see Figure 2-7).
  • Page 23 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-14 2-7-4. Clean the Processor Entrance and Exit Rollers (10,000 Cycles) Supplies Required Isopropyl alcohol Cleaning pads Protective gloves Procedure 1. Use alcohol and cleaning pads to wipe clean the two exit rollers (one steel and one composition).
  • Page 24 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-15 2-7-5. Clean the Stripper (10,000 Cycles) Supplies Required 3M Troubleshooter Cleaner Isopropyl alcohol Cleaning pads Protective gloves Procedure Note Remove the felt pad(s) from the stripper before cleaning (see paragraph 2-8). Then clean the stripper as follows and install new felt pad(s).
  • Page 25 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-16 2-8. Replacing the Felt Pad Assembly (10,000 Cycles) 1. Remove the two stud nuts (15/64 inch) securing the felt pad assembly (see Figure 2-10).
  • Page 26 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-17 Procedure 1. Remove two attaching screws and remove the cover plate (see Figure 2-11). 2. Unplug the inline connector for the processor exit sensor.
  • Page 27 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-18 2-10. Cleaning the Capstan Rollers (Every 30,000 Cycles) If this is a 30,000 cycle PM, clean the capstan rollers as follows. Supplies Required...
  • Page 28 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-19 2-11. Cleaning the Separator O-Rings (Every 30,000 Cycles) If this is a 30,000 cycle PM, clean the separator o-rings as follows. Supplies Required...
  • Page 29 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-20 2-12. Cleaning the Film Feed Roller (Every 30,000 Cycles) If this is a 30,000 cycle PM interval, clean the film feed roller as follows.
  • Page 30 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-21 2-13. Reassembling the Processor 1. Replace the lower pressure roller assembly in the processor housing. Refer to paragraph 2-6-6. Reassembly is the reverse of disassembly.
  • Page 31 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-22 Figure 2-15. Measuring the Stripper Gap Adjustment for One-Pad Stripper Note The stripper gap is adjusted by changing position of the roller at each end of the stripper. Adjust one roller at a time and recheck the measurement after each adjustment.
  • Page 32 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-23 2. Measure the gap and adjust as necessary. 3. Perform the adjustment on both roller assemblies until the gap is within specification.
  • Page 33 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-24 2-15. Cleaning or Replacing Filters The three machine filters must be cleaned or replaced at the following intervals: Fan filter (located on rear of machine)
  • Page 34 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-25 2-15-3. Replace the Faz Filter (Every 60,000 Cycles) 1. Grasp the end of the faz filter (see Figure 2-19) and pull out to remove it from the processor.
  • Page 35 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-26 “Customer First” DryView 8300 Maintenance Logsheet (10,000 to 60,000 Cycles) (Technician: Enter date and actual machine cycle count at top of appropriate column. Enter your initials after the x as each procedure is completed.)
  • Page 36 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-27 “Customer First” DryView 8300 Maintenance Logsheet (70,000 to 120,000 Cycles) (Technician: Enter date and actual machine cycle count at top of appropriate column. Enter your initials after the x as each procedure is completed.)
  • Page 37 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 2 – Preventive Maintenance 1999 Rev. B 2-28 “Customer First” DryView 8300 Maintenance Logsheet (130,000 to 180,000 Cycles) (Technician: Enter date and actual machine cycle count at top of appropriate column. Enter your initials after the x as each procedure is completed.)

  • Page 38: Section 3 - Troubleshooting

    Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B Section 3 – Troubleshooting 3-1. Local Panel Message Types The local panel displays two types of messages, as described below. Note The remote keypad does not display specific error messages, but when an error occurs, the keypad Check Imager light turns on, referring the user to the local panel for a description of the error.
  • Page 39 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B Message Operator Action Color Printer Not Ready Input A (B) Check to see why the color printer is not ready. Press Enter to Continue Check SCSI connection.
  • Page 40 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B Message Operator Action Input A (B) Image Sizes Not Identical Verify the image is the same size as the previously Press Enter to Continue (35) captured image.
  • Page 41 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B Message Operator Action Performing Self-Test None. Power Distribution Failure (49) Failure could be caused by transient at power up. Turn off Imager – Call Service.
  • Page 42 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B Message Operator Action Unable to Read DIR Information A (B) Try a different disk. Unable to Read Disk Information A (B) Try a different disk.
  • Page 43 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B Figure 3-1. Imager Potential Jam Areas Note Shutting off power to remove a media jam is usually not required. Shutting off the power deletes all current acquired images and may clear some error messages.
  • Page 44 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B 2. Check to see if a jam has occurred in the film tray, and film is partially protruding from the tray. 3. Check inside the film tray opening in the machine for jammed film.
  • Page 45 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B 3-3-2. Clearing Jams in the Separator Roller and Capstan Roller Areas (B and C) 1. With the top cover up, lift the wire film guide assembly to its up position (see Figure 3-4).
  • Page 46 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B 3-3-3. Clearing Jams in the Processor (D and E) Caution When you are working in the processor area, do not touch the hot developer roll.
  • Page 47 3-10 3-4. System Tests The DryView 8300 provides you with the following diagnostic and utility capabilities: 1. System Diagnostic Test––This test runs diagnostic software to test imager functions in the same way that the power-on self test does. 2. Print SMPTE Pattern––Prints four stored test pattern images on a single sheet of film.
  • Page 48 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 3 – Troubleshooting 1999 Rev. B 3-11 3-4-4. To Display Software Versions The imager contains the following software modules: Imager firmware VRTX32 Contrast tables Convolution Kernel To check the version of any of these software programs: 1.

  • Page 49: Section 4 - Support Information

    30 minutes diagnosing a down machine. If at this point you know the machine is going to need a Kodak technician—call for Service. If you feel you could repair the machine with some help—call for Support. Use the phone numbers listed below. Be sure to have the machine model and serial numbers available when you call.
  • Page 50 Kodak DryView 8300 Laser Imager Customer First Service Manual Section 4 – Support Information 1999 Rev. B 4-2. Maintenance Log Date: Cycle Count: Problem: Cause: Solution: Date: Cycle Count: Problem: Cause: Solution:...
  • Page 51 “Customer First” DryView 8300 Maintenance Logsheet (10,000 to 60,000 Cycles) (Technician: Enter date and actual machine cycle count at top of appropriate column. Enter your initials after the x as each procedure is completed.) 10,000 20,000 30,000 40,000 50,000 60,000...
  • Page 52 “Customer First” DryView 8300 Maintenance Logsheet (70,000 to 120,000 Cycles) (Technician: Enter date and actual machine cycle count at top of appropriate column. Enter your initials after the x as each procedure is completed.) 70,000 80,000 90,000 100,000 110,000 120,000...
  • Page 53 “Customer First” DryView 8300 Maintenance Logsheet (130,000 to 180,000 Cycles) (Technician: Enter date and actual machine cycle count at top of appropriate column. Enter your initials after the x as each procedure is completed.) 130,000 140,000 150,000 160,000 170,000 180,000...