Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
Name Punch unit Type FS-integrated type punching operation device B. Functions Punching method Stops and punches every paper PK-512 2-3 holes / 2-4 holes No. of holes PK-513 4 holes Hole diameter 8.0 mm (2-3 holes), 6.5 mm (2-4 holes)
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1. Product specifications Field Service Ver. 1.0 Feb. 2007 Blank Page Service Manual Y108421-6...
Field Service Ver. 1.0 Feb. 2007 2. Periodical check Maintenance Periodical check Maintenance procedure (Periodical check parts) • Periodically replaced parts are not employed. Y108421-6 Service Manual...
3. Other Field Service Ver. 1.0 Feb. 2007 Other Disassembly/Adjustment prohibited items A. Paint-locked screws NOTE • To prevent loose screws, a screw lock in blue or green series color is applied to the screws. • The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation.
Field Service Ver. 1.0 Feb. 2007 3. Other Disassembly/Assembly/Cleaning list (Other parts) 3.2.1 Disassembly/Assembly parts list Section Part name Ref. page Punch kit Punch kit Disassembly/Assembly procedure 3.3.1 Punch kit 1. Remove the finisher from the main body. See P.31 of the FS-517/518/608 service manual. 2.
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3. Other Field Service Ver. 1.0 Feb. 2007 5. Remove the harness from four wire saddles [1]. A04EF2C500DA 6. Remove seven connectors [1] from the board. A04EF2C003DA 7. Remove four board supports [1] and remove the punch drive board [2]. A04EF2C004DA Service Manual Y108421-6...
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Field Service Ver. 1.0 Feb. 2007 3. Other 8. Remove three screws [1] and remove the punch kit cover [2]. A04EF2C005DA 9. Remove two connectors [1] from the front side of the punch kit. Remove the harness from two wire saddles [2].
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3. Other Field Service Ver. 1.0 Feb. 2007 11. Loosen the screw [1] and remove the sensor [2]. A04EF2C501DA 12. Bring the front side two connectors [1] inside through the hole [2]. 13. Remove the harness from eight wire saddles [3]. A04EF2C502DA Service Manual Y108421-6...
Field Service Ver. 1.0 Feb. 2007 4. How to use the adjustment section Adjustment/Setting How to use the adjustment section • “Adjustment/Setting” contains detailed information on the adjustment items and proce- dures for this machine. • Throughout this “Adjustment/Setting,” the default settings are indicated by “ ”. Advance checks •...
5. Sensor Check Field Service Ver. 1.0 Feb. 2007 Sensor Check Check procedure • To allow sensors to be checked for operation easily and safely, data applied to the IC on the board can be checked on the panel with the main unit in the standby state (including a misfeed, malfunction, and closure failure condition).
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Field Service Ver. 1.0 Feb. 2007 5. Sensor Check C. Sensor check list Operation characteristics/ panel display Symbol Panel display Part/signal name Other than PS301 PK punch drive motor HP detecti Punch home sensor PS306 PK punch encoder PS302 PK punch rubbish box full detection Scraps box full sensor Other than full Full PK punch rubbish box existence...
6. Finisher Field Service Ver. 1.0 Feb. 2007 Finisher FS-FN adjustment 6.1.1 Punch Vertical Position Functions • Adjusts the vertical position of the punch holes • To change the vertical position of the punch holes • Make a copy in the punch mode and make an adjustment so that 1/2 of the length A is within the following standard range.
Field Service Ver. 1.0 Feb. 2007 6. Finisher 6.1.2 Punch Horizontal Position Functions • Adjusts the horizontal position of the punch holes. • To change the horizontal position of the punch holes. • Make a copy in the punch mode and make an adjustment so that the width B is within the following range.
• The default setting is Non-installat. 1. Call the Service Mode to the screen. 2. Touch [Finisher]. 3. Touch [Punch option setting]. Adjustment 4. Touch [PK-512] or [PK-513]. instructions 5. Touch [2-Holes/3-Holes] or [2-Holes/4-Holes] or [SWE4 holes]. 6. Touch [decision]. 7. Touch [END].
Field Service Ver. 1.0 Feb. 2007 7. Mechanical adjustment Mechanical adjustment Punch hole deviation correction 1. Insert a piece of paper [1] into the finisher’s interlock to turn it ON. 2. Turn ON the Main and Sub power switches of the machine, and make sample copies for both the single- side and double-side with any tray in Punch mode.
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7. Mechanical adjustment Field Service Ver. 1.0 Feb. 2007 6. Make another copy in the punch mode. During the punch operation, check the punch position is within the range that can be detected by the sensor [1]. 7. After the adjustment, if the punch holes are still misaligned, check the partiality of the tray.
Field Service Ver. 1.0 Feb. 2007 8. Jam display Troubleshooting Jam display Misfeed display • When a paper misfeed occurs, the misfeed message, misfeed location, and paper loca- tion are displayed on the touch panel of the machine. A04EF4C500DA Display Code Misfeed processing location Action...
8. Jam display Field Service Ver. 1.0 Feb. 2007 Solution 8.3.1 Initial check items • When a paper misfeed occurs, first check the following initial check items. Check Item Action Does the paper meet product specifications? Change the paper. Change the paper. Is paper curled, wavy, or damp? Instruct the user in correct paper storage.
Field Service Ver. 1.0 Feb. 2007 9. Malfunction code Malfunction code Trouble code • The machine’s CPU performs a self-diagnostics function that, on detecting a malfunction, gives the corresponding malfunction code and maintenance call mark on the touch panel. Trouble isolation Code Description Detection timing...
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9. Malfunction code Field Service Ver. 1.0 Feb. 2007 Blank Page Service Manual Y108421-6...
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UPDATING STATUS DATE UPDATED PAGES PAGES CODE 10/2008 EDITION Y108421-6...