Basic Configuration; Component Names And Functions - Omron FZ5-L35 Instruction Sheet

FZ5-L35□
Model
FZ5-L35□-10
Image Processing System
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet
primarily describes precautions required in installing and
operating the product.
Before operating the product, read the sheet thoroughly
to acquire sufficient knowledge of the product. For your
convenience, keep the sheet at your disposal.
TRACEABILITY INFORMATION:
Representative in EU:
Manufacturer:
Omron Europe B.V. Omron Corporation,
Wegalaan 67-69 Shiokoji Horikawa, Shimogyo-ku,
2132 JD Hoofddorp, Kyoto 600-8530 JAPAN
The Netherlands Ayabe Factory
3-2 Narutani, Nakayama-cho,
Ayabe-shi, Kyoto 623-0105 JAPAN
The following notice applies only to products that carry the CE mark:
Notice:
This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take adequate
measures to reduce interference.
© OMRON Corporation 2013 All Rights Reserved.
Meanings of Signal Words
●Symbols and the meanings for safety precautions
described in this manual.
In order for the product to be used safely, the following
indications are used in this book to draw your attention to
the cautions. The cautions with the indications describe
the important contents for safety.
Indicates a potentially hazardous
situation which, if not avoided, will
result in minor or moderate injury, or
WARNING
may result in serious injury or death.
Additionally there may be significant
property damage.
Indicates a potentially hazardous
situation which, if not avoided, may
CAUTION
result in minor or moderate injury or in
property damage.
Meanings of Alert Symbols
The following alert symbols are used in this manual.
Indicates general prohibitions for which there is
no specific symbol.
Indicates the possibility of electric shock under
specific conditions.
Indicates the possibility of explosion under
specific conditions.
Indicates the possibility of laser radiation.
Indicates the possibility of injury by high
temperature under specific conditions.
Alert statements in this Manual
The following alert statements apply to the products in this
manual. Each alert statement also appears at the locations
needed in this manual to attract your attention.
WARNING
This product must be used according to the
instruction manual. Failure to observe this may
result in impairment of functions and
performance of the product.
This product is not designed or rated for
ensuring safety of persons. Do not use it for
such purposes.
Never connect the AC power supply with this
product. When the AC power supply is
connected, it causes the electric shock and a fire.
A lithium battery is built into the Controller and
may occasionally combust, explode, or burn if
not treated properly. Dispose of the Controller as
industrial waste, and never disassemble, apply
pressure that would deform, heat to 100℃ or
higher, or incinerate the Controller.
Since camera that can be connected with this
product emits a visible light that may have an
adverse effect on the eyes, do not stare directly
into the light emitted from the LED. If a specular
object is used, take care not to allow reflected
light enter your eyes.
CAUTION
Danger of burns. Do not touch the case while the
LED is ON or just after power is turned OFF,
since it remains extremely hot.
Precautions for Safe Use
●Installation Environment
• Do not use the product in areas where flammable or explosive
gases are present.
• Install the product so that air can flow freely through its cooling
vents.
・Clean the vent regularly so as not to be clogged by dust. Clogging
of the vent may result in overheat and failure.
• Do not install the product close to high-voltage devices and power
d e v i c e s i n o r d e r t o s e c u r e t h e s a f e t y o f o p e r a t i o n a n d
maintenance.
• Make sure to tighten all installation screws securely.
●Power Supply and Wiring
• Make sure to use the product with the power supply voltage
specified by this manual.
• Use a power supply cable and crimp terminals of the specified size.
Do not simply connect the twisted ends of the wires directly to the
terminal block.
2
-Applicable wire size:1.31 to 2.63mm
-Terminal screw:M4
-Crimp terminals
8.5mm max. 8.5mm max.
• Keep the power supply wires as short as possible (Max.10m).
• Use a DC power supply with safety measures against high-voltage
spikes(safety extra low-voltage circuits on the secondary side).
• Do the following confirmations again before turning on the power
supply.
- Is the voltage of the power supply correct? (24VDC)
- Is not the load of the output signal short-circuited?
- Is the load current of the output signal appropriate?
- Is not the mistake found in wiring?
●Ground
• The controller power circuit is not insulated from its internal
circuit.
• Be sure to use a spacer when connecting a camera to the
controller. As the housing of the camera is the SG (0V), it can
cause short-circuiting between the SG (0V) and the FG if a
spacer is not used.
• It is short-circuited with FG of the customer device when
installing it directly because the case of the controller is
connected with SG(0V).
• Do not ground the 24VDC power supply's positive terminal. If the
positive terminal is grounded, it causes the electric shock when
you touch the SG(0V) such as case of the controller or the
camera.
●Other
• Use only the camera and cables designed specifically for the
product. Failure to observe this result in malfunction or damage of
the product.
• Always turn off the power of the sensor controller before
plugging/unplugging a camera and/or cable. Plugging a cable while
the power is on may result in a failure of a camera and/or
peripherals.
• Do not attempt to dismantle,repair,or modify the product.
• Should you notice any abnormalities,immediately stop use,turn OFF
the power supply,and contact your OMRON representative.
• Do not touch fluorescent or halogen lights while the power is ON or
immediately after the power is turned OFF.
• Dispose of this product as industrial waste.
・Do not drop the product and/or apply abnormal oscillation and/or
impact.It may result in a failure and/or burnout.
・Be careful not to drop while handling.
・A built-in lithium battery may occasionally cause severe damage
sue to fire and/or explosion.
・For the cable that is flexed repeatedly, use the robotic cable type
(flexing resistance type) to prevent damages.
・Do not apply torsion stress to the cable. It may damage the cable.
・Secure the minimum bending radius of the cable. Otherwise the
cable may be damaged.
●Regulations and Standards
The Controller complies with the following standards.
EC Directive 2004/108/EC
EN standard EN61326-1
CSA Standard CSA C22.2 No.61010-1
●Regulation of KC marking
Ａ급 기기 （업무용 방송통신기자재）
이 기기는 업무용(Ａ급) 전자파적합기기로서 판매자
또는 사용자는 이 점을 주의하시기 바라며,가정외의
지역에서 사용하는 것을 목적으로 합니다.
Precautions for Correct Use
●Installation and Storage Sites
Install and store the product in a location that meets the
following conditions:
• Surrounding temperature of 0 to 50℃ (-20 to +65℃ in
storage)
• No rapid changes in temperature (place where dew does not
form)
• Relative humidity of between 35 to 85 %
• No presence of corrosive or flammable gases
• Place free of dust, salts and iron particles
• Place free of vibration and shock
• Place out of direct sunlight
• Place where it will not come into contact with water, oils or
chemicals
●Orientation of Product
To improve heat dissipation, install the product in the
following orientation only.
Do not install in this orientation.
●Ambient Temperature
• Maintain a minimum clearance of 50 mm above the controller
to improve air circulation. A minimum clearance of 25 mm
between other devices must also be maintained on the right,
left and back sidesof product.
• Do not install the product immediately above significant heat
sources, such as heaters, transformers, or large-capacity
resistors.
• Do not let the ambient temperature exceed 50℃(122°F).
• Provide a forced-air fan cooling or air conditioning if the
ambient temperature is near 50℃(122°F) so that the
ambient temperature never exceeds 50℃(122°F).
●Noise Resistance
• Do not install the product in a cabinet containing high-voltage
equipment.
• Do not install the product within 200 mm of power cables.
●Component Installation and Handling
• Touching Signal Lines
To prevent damage from static electricity, use a wrist strap or
another device for preventing electrostatic discharges when
touching terminals or signal lines in connectors.
• Handling a USB Memory
To remove a USB memory, make sure that data is not being
read or written to it. The LED on the USB memory flashes
while data is being read or written, so make sure that it is lit
steadily before removing the memory.
• Turning OFF the Power
Do not turn OFF the power while a message is being
displayed indicating that processing is being performed. Data
in memory will be corrupted, and the product may not operate
correctly the next time it is started.
• Using the RESET Signal
Do not use the RESET input immediately after power is turned
ON. When using the RESET input to synchronize startup
timing,wait at least 15 second after the Controller' s power
supply is turned ON before turning ON the RESET signal.
●Maintenance
Turn OFF the power and take safety precautions before
conducting inspections. Electrical shock can result from
attempting safety inspections with the power turned ON.
• Clean the lens with a lens-cleaning cloth or air brush.
• Lightly wipe off dirt with a soft cloth.
• Dirt on the CCD must be removed using an air brush.
• Do not use thinners or benzene.
●Communication with High-order Device
After confirming that this product is started up, communicate
with the high-order device. When this product has started up,
an indefinite signal may be output from the high-order
interface. To avoid this problem, clear the receiving buffer of
your device at initial operations.

■Basic Configuration

* Items indicated with an asterisk are dedicated items, and cannot be substituted.
*
Sensor Controller
The Controller performs the image
processing specified by the user settings
and outputs the measurement results.
Camera 2ch type Camera 4ch type
FZ5-L350 FZ5-L350-10
FZ5-L355 FZ5-L355-10
*
LCD monitor
Use the monitor to check images and
display the condition-setting menus.
FZ-M08 (8.4-inch)
*
Monitor cable
FZ-VM (2m, 5m, min. bending radius: 75mm)

■Component Names and Functions

●FZ5-L35□/FZ5-L35□-10
①POWER LED
②RUN LED
③ERROR LED
⑧RS-232C connector
④I/O connector
(control lines, data lines)
⑥Power terminal
① Lit while power is ON.
② Lit while the controller is in Run Mode.
③ Lit when an error has occurred.
④ Connect the controller to external devices such as a sync sensor and PLC.
⑤ Connect cameras.
⑥ Connect a DC power supply. Wire the power supply unit independently of other devices. After wiring,
replace the terminal cover.
Power Supply Wiring
24VDC
＋
−
⑦ Connect a monitor.
⑧ Connect an external device such as a personal computer or PLC.
⑨ Connect an external device such as a personal computer or PLC.
⑩ Connect a mouse and USB memory, etc. Two USB ports are provided and any of them can be used.
However, when USB memory is connected with both ports, doing so may cause the USB memories to
come into contact, resulting in malfunction or damage.
• The following items can be connected to USB ports. • Commercially available track ball, mause and USB memory.
• Never insert/remove USB devices during measurement. It may affect measurement time and/or destroy data.
■U.S. California Notice:
This product contains a lithium battery for which the following notice applies :Perchlorate Material - special
handling may apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate
*
Camera cable
Camera cable
FZ-VS (2m, 5m,10m, min. bending radius: 69mm)
Bend resistant camera cable
FZ-VSB (2m, 5m, 10m min. bending radius: 69mm)
Right-angle camera cable
FZ-VSL (2m,5m,10m min. bending radius: 69mm)
Long-distance camera cable
FZ-VS2 (15m min. bending radius: 93mm)
Long-distance Right-angle camera cable
FZ-VSL2 (15m min. bending radius: 93mm)
*
Camera
Detects workpieces as images.
Standalone camera
FZ-SC/FZ-S/
FZ-SC2M/FZ-S2M/
FZ-SC5M2/FZ-S5M2/
FZ-SFC/FZ-SF/
FZ-SPC/FZ-SP/
FZ-SHC/FZ-SH
Intelligent compact camera
FZ-SQ010F/FZ-SQ050F/
FZ-SQ100F/FZ-SQ100N
Intelligent camera
FZ-SLC15/FZ-SLC100
Automatic focus camera
FZ-SZC15/FZ-SZC100
Peripheral Device
USB memory
*
FZ-MEM2G
FZ-MEM8G
Power Supply
Recommended Model
By OMRON Corporation
S8VS-12024（FZ5-L35□）
S8VS-18024（FZ5-L35□-10）
Input Device
Mouse, track ball
(Commercially available USB devices)
⑩USB connector
⑦Monitor connector (analog RGB)
⑨Ethernet connector
⑤Camera connector
Only Camera 4ch type
(FZ5 -L35□-10)