Related Manuals for Viessmann VITROND 200
Summary of Contents for Viessmann VITROND 200
-
Page 1: Installation Instructions
Installation Instructions for the heating engineer Vitorond 200 Type VD2, 320 to 1080 kW Oil/gas boiler VITOROND 200 5862 327 GB 3/2002... -
Page 2: General Information
General information Safety instructions Please follow these safety instructions closely to avoid the risk of injury to persons and damage to property. Safety regulations Work on the equipment Gas installation work Please observe all relevant safety re Installation, initial start-up, mainten Gas installation work must be carried quirements defined by DIN, DIN EN, ance and repairs must be carried out... -
Page 3: Table Of Contents
Index Page General information Safety instructions ................... . Product information . -
Page 4: Clearances
Installation Clearances The stated dimensions should be ob served to facilitate installation and maintenance work. Where space is 500 (200) restricted, only the minimum clear ances (dimensions in brackets) have to be observed. As delivered, the boiler door is mounted so that it swings out to the left. -
Page 5: Assembly Of The Boiler Sections
Boiler sections Assembly of the boiler sections Transport Use suitable means of transport to carry the boiler sections into the boiler room. Lifting gear can be attached to inte grally cast lugs on the top of the sec tions. Assembly All parts required for assembling the boiler are supplied in the packing containing the boiler accessories. - Page 6 Boiler sections Assembly of the boiler sections (continued) A Not applicable to the rear section 1. Remove the flanges from the rear 3. Apply the adhesive provided to 4. Cover the ends of the packing section. the sealing grooves. Allow the cords with adhesive tape to pre adhesive to dry for approx.
- Page 7 Boiler sections Assembly of the boiler sections (continued) 6. Clean the nipples with solvent 7. Insert the nipples in the hubs and and apply the lubricant provided. knock in with gentle blows with a wooden mallet or rubber hammer, working diagonally (taking care not to knock the nipples out of alignment).
- Page 8 Boiler sections Assembly of the boiler sections (continued) Note regarding use of the compression clamps: Tighten each additional section one at a time with each compression oper ation, otherwise leaks may occur at the hub joints. Before use, grease the threads of the compression clamps with the lubricant provided.
- Page 9 Boiler sections Assembly of the boiler sections (continued) Plan view Side view Arrangement of 480 mm and 610 mm anchor rods Rated output Number 17 18 19 sections 1080...
- Page 10 Boiler sections Assembly of the boiler sections (continued) 8. Mount the anchor rods at the top right and left as well as at the bottom right and left with nuts and washers (do not use force to tighten the nuts) (see page 9). 9.
-
Page 11: Assembling And Mounting The Distributor Pipe
Boiler sections Assembling and mounting the distributor pipe 1. Join the end element and the in termediate elements by pushing together and secure with the self- tapping screws provided. 2. Place the gasket on the flanged el ement and secure the flanged el ement with self-tapping screws. -
Page 12: Push In The Turbulators And Mount The Boiler Door
Boiler sections/Connections Push in the turbulators and mount the boiler door 1. 320 to 700 kW boilers: Push the turbulators into the third heat ex change tubes. 2. Mount the boiler door. As delivered, the boiler door swings out to the left. If necessary, change over the hinges. -
Page 13: Heating Water Connections
Connections Heating water connections 1. Thoroughly flush out the heating Please note: system (especially before connect Heating water connections may only ing the boiler to an existing heat be opened when the boiler is not ing system). pressurised. See installation instructions Please note: for connection kit Please refer to the Technical Guide... -
Page 14: Assembly Of The Insulating Jacket
Insulation Assembly of the insulating jacket = B 3.9 x 9.5 M 12 M 16 1044 mm 1090 mm 1. Fasten the cross-ties to the corre 3. Screw on the rear retaining 5. Screw the spacers to the connect sponding lugs with M 16 screws, brackets with the fixing screws of ing panels with B 3.9 x 9.5 self-tap washers and nuts. - Page 15 Insulation Assembly of the insulating jacket (continued) Rated output 1080 Dimension a Dimension b Dimension c 1. Push the bottom insulating mat under the boiler. Fold over the end of the mat and, using the handle of the cleaning brush (handle first), push through to the rear.
- Page 16 Insulation Assembly of the insulating jacket (continued) 5. Hook the right-hand and left-hand rear panel to the retaining brackets and screw together with B 3.9 x 9.5 self-tapping screws. B 3.9 x 9.5 6. Hook the side panels according to the table in the slots of the rear re taining brackets, connecting pan els and rails.
-
Page 17: Mounting The Control Unit
Insulation Mounting the control unit ¨ Caution! Avoid kinks in the capillaries, other wise correct functioning of the sen sors cannot be guaranteed. 1. Push the rear part of the boiler control unit with the fastening legs on the underside into the front panel. -
Page 18: Mounting The Top Panels
Insulation/Burner Mounting the top panels 1. Hook the front top panel and the B 3.9 x 9.5 centre top panel (on 500 kW ver sions and above) in the side pan els. B 3.9 x 9.5 2. Hook the rear top panel in the side panels and screw to the rear panels with B 3.9 x 9.5 self-tap ping screws. -
Page 19: Fuels
Burner Fuels For oil burner: Light fuel oil to DIN 51603. For gas burner: Natural gas and LPG conforming to local regulations. Adjustment of the burner See separate burner documents regarding adjustment of the burner. The maximum oil or gas flow rate of Operation with burner load y 60 % Operation with burner load t 60 % the burner must be set in such a way... -
Page 20: Start-Up And Adjustments
Values for sizing the flue system to DIN 4705, based on 13 % CO for light fuel oil and 10 % CO for natural gas. Flue gas temperatures are gross values measured at 20 ºC combustion air temperature. Viessmann Werke GmbH & Co D-35107 Allendorf Tel: (0 64 52) 70-0 Fax: (0 64 52) 70-27 80 Internet: www.viessmann.de...