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Furuno FELCOM 30 Installation Manual

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INMARSAT FLEET F33
SHIP EARTH STATION
FELCOM 30
P R I N T E D  I N  J A P A N

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  • Page 1 INMARSAT FLEET F33 SHIP EARTH STATION FELCOM 30 P R I N T E D  I N  J A P A N...
  • Page 2 www.reelschematic.com www.reelschematic.com The paper used in this manual is elemental chlorine free. Your Local Agent/Dealer Your Local Agent/Dealer 9-52 Ashihara-cho, 9-52 Ashihara-cho, Nishinomiya 662-8580, JAPAN Nishinomiya 662-8580, JAPAN Telephone : Telephone : 0798-65-2111 0798-65-2111 0798-65-4200 0798-65-4200 FIRST EDITION : FIRST EDITION : DEC DEC.
  • Page 3 www.reelschematic.com www.reelschematic.com SAFETY INSTRUCTIONS WARNING WARNING Do not open the equipment Ground the equipment to unless totally familiar with prevent electrical shock electrical circuits and and mutual interference. service manual. Only qualified personnel Confirm that the power supply voltage ELECTRICAL should work inside the is compatible with the voltage rating SHOCK...

  • Page 4: Table Of Contents

    www.reelschematic.com www.reelschematic.com TABLE OF CONTENTS SYSTEM CONFIGURATION....................iii EQUIPMENT LISTS ......................iv PLANNING........................1 1.1 Placing the Antenna Unit ......................1 1.2 Designing the Antenna Mast ....................4 1.3 Mounting Dimensions of Units....................6 1.4 Communication Unit Connectors....................8 1.5 Examples of Installation......................9 1.6 Placing Units.........................11 1.7 Grounding Considerations....................13 1.8 Laying Cables ........................14 1.9 Telephone Wiring ........................15...

  • Page 5: System Configuration

    www.reelschematic.com www.reelschematic.com SYSTEM CONFIGURATION Antenna Unit optional supply standard supply SF-130 ISDN Handset N Type SF-870 shipyard supply Antenna cable φ 103154 25m N Type RJ-45 ISDN (RJ-45) RJ-11 RJ-11 RJ-45 Terminal ISDN cable ISDN Adapter QRPM911-3000 (RJ-45) RJ-45 G3 FAX (3 m) QDGY 911912 FAX-8070P...

  • Page 6: Equipment Lists

    www.reelschematic.com www.reelschematic.com EQUIPMENT LISTS Standard Supply Name Type Code No. Remarks Antenna Unit SF-130 — w/cable 103154 (25 m) Communication SF-230 — Unit ISDN Handset SF-870 — Terminal Adapter QDGY911912 000-147-698 Installation CP16-03200 000-150-697 Materials* CP16-03210 000-043-445 Accessories FP16-03000 000-043-466 CD-ROM for communication unit *: See lists at the back of this manual.
  • Page 7 www.reelschematic.com www.reelschematic.com Optional supply (con’t) Name Type Code No. Remarks Transformer E-300+cable Transformer 0P16-25 004-446-850 100VAC→220VAC (300VA) For FAX-2850 or FAX-8070P Analog Telephone DBR104001/888 000-147-693 Terminal Adapter QDGY911912 000-147-698 ISDN Wall Socket 102176 000-147-699 ISDN Handset SF-870 000-043-252 Incoming Indicator KK-893-3977 000-148-478 For analog telephone line...

  • Page 8: Planning

    www.reelschematic.com www.reelschematic.com PLANNING Placing the Antenna Unit General Interfering objects (especially metallic objects such as masts) near the antenna can, in the worst case, prevent reception or transmission. Further, RF radiation from the antenna will affect the human body. Keep these and the following guidelines in mind when selecting a mounting location for the antenna unit.
  • Page 9 www.reelschematic.com www.reelschematic.com Locate away from passengers and crew Radio waves can be harmful to the human body. Since safe distances vary by country and ship construction there is no uniform formula for calculating safe distance. However, below are general guidelines. •...
  • Page 10 www.reelschematic.com www.reelschematic.com Minimum distance from other antennas HF antennas, communication/navigation antennas: The antenna should be at least 5 meters from a HF antenna. VHF, satellite navigation antenna and other communication antennas should be at least 4 meters away. Radar: The antenna should be at least 5 meters away to protect the low noise amplifier in the radar antenna.

  • Page 11: Designing The Antenna Mast

    www.reelschematic.com www.reelschematic.com Designing the Antenna Mast General To facilitate servicing, construct a mast of 1500 mm in height and 60 mm in diameter. (See page 5.) The paragraphs which follow provide guidelines for selection and construction of the mast. Refer to the drawing at back of this manual. Guardrail, platform Fit the mast with a guardrail and platform (or steps), for serviceman’s safety.
  • Page 12 www.reelschematic.com www.reelschematic.com Mounting pole and mounting base In order to ensure long life for the antenna electronics and mechanics, the antenna must be installed properly on a specially designed pole with suitable flange and rubber gasket. Below are guidelines for installation of the mounting pole and mounting base. •...

  • Page 13: Mounting Dimensions Of Units

    www.reelschematic.com www.reelschematic.com Mounting Dimensions of Units 400 mm M4x24 SOCKET HEAD 400 mm UNBRAKO SCREWS (RADOME TOP FASTENERS) 100 mm 100 mm M8 SOCKETS (4) Bolt length to be entered inside the radome*: - max 20 mm - min 13 mm Max torque 20Nm COAXIAL CONNECTOR...
  • Page 14 www.reelschematic.com www.reelschematic.com Communication unit 9.25 309.5 mm 145.5 81 mm Notice: 145.5 Secure free space of at 6.5mm least 15 cm around the CU for adequate cooling, and to allow removal 9.25 of unit for service. Mass: 3kg ISDN Handset Handset holder/cradle 54mm 22.5...

  • Page 15: Communication Unit Connectors

    www.reelschematic.com www.reelschematic.com Communication Unit Connectors Rear connector panel Battery Terminals 11-32 VDC/110 W ON/OFF 11-32 VDC / 110W SIM CARD NOT IN USE ON/OFF Switch TERM) SIM CARD INSIDE WHEN CHANGING MODEM UNIT REMOVE COVER AND TAKE OUT SIM CARD Do not remove 50 ohm termination SIM Card...

  • Page 16: Examples Of Installation

    www.reelschematic.com www.reelschematic.com Examples of Installation Antenna Cable IS D N H a n d s e t...
  • Page 17 www.reelschematic.com www.reelschematic.com Connection examples 48V DC SYNC ISDN ISDN ALARM RS-232 A RS-232 B 5 4 3 2 1 5 4 3 2 1 9 8 7 6 9 8 7 6 ISDN RS-422 ISDN wall socket Terminal adapter Analog Analog ISDN ISDN...

  • Page 18: Placing Units

    www.reelschematic.com www.reelschematic.com Placing Units Placing the communication unit The communication unit should be placed in a ventilated area. To ensure adequate cooling for the unit, a 10 cm unobstructed space must be maintained above and below the unit. A space of 10 cm above the unit is also required to allow removal of units. Locating the communication unit too close to a compass can affect compass performance.
  • Page 19 www.reelschematic.com www.reelschematic.com Placing the terminal adapter The terminal adapter may be installed almost anywhere. However, install it where vibration is minimal and locate it away from heat sources. Placing the ISDN handset as a standard telephone The ISDN handsets may be installed as standard telephones. The units may be installed anywhere onboard the vessel.

  • Page 20: Grounding Considerations

    www.reelschematic.com www.reelschematic.com Placing analog telephones (option) Analog 2-wire telephones can be installed anywhere onboard the vessel. The analog telephone DBAR104001/888 (option) should be installed on a bulkhead. Grounding Considerations A successful installation of a maritime satellite terminal must take into account the noisy environment in which the equipment shall operate.

  • Page 21: Laying Cables

    www.reelschematic.com www.reelschematic.com Mains ground Mains ground is secured to the common grounding point through the external supply. It is therefore important to use the same mains branch for additional equipment connected to the communication unit (Fax, PC w/printer, etc.). See also “Location and grounding of units” on page 18. 48V DC SYNC ISDN...

  • Page 22: Telephone Wiring

    www.reelschematic.com www.reelschematic.com Telephone Wiring connector panel 1 2 3 4 5 6 7 8 ISDN ISDN Handset (terminal) block) DIAL 00+INTL TEL. NO.+ SHIFT BAT ALPHA FUNC ALPHA ENTER MORE/ SHIFT HELP ON/OFF LIST LIST PLAY LIGHT YZÆ DATA ØÁ. ÄÖÜ...

  • Page 23: Installation

    www.reelschematic.com www.reelschematic.com INSTALLATION Open all boxes supplied and check the contents with the enclosed packing list. Inspect units and parts for possible transport damage. Basic Installation Antenna Unit ON/OFF 11-32 VDC / 110W SIM CARD NOT IN USE TERM) Communication Unit SIM CARD INSIDE WHEN CHANGING MODEM UNIT REMOVE COVER...

  • Page 24: Installing The Above Deck Equipment (Ade)

    www.reelschematic.com www.reelschematic.com Installing the Above Deck Equipment (ADE) Unpacking Unpack the antenna unit carefully so as not to damage it. Check it for damage. Mounting procedure 1. Place the antenna unit on the mounting base. 2. Fix the antenna unit to the mounting base with supplied fixing studs, nuts and washers. 3.

  • Page 25: Installing The Below Deck Equipment (Bde)

    www.reelschematic.com www.reelschematic.com Installing the Below Deck Equipment (BDE) Location and grounding of units To next ISDN Wall Socket & ISDN Handset Antenna Cable ISDN Wall Socket ISDN Handset ISDN ALPHA May 01 09:15 4.8 Speech Communication Unit DC power supply Desktop Common ground...
  • Page 26 www.reelschematic.com www.reelschematic.com Installation of cable strain reliever The cable strain reliever is mounted 5-6 cm below the communication unit’s front panel and directly to a bulkhead. The shield of a cable is fastened to a screw on the front panel of the communication unit.
  • Page 27 www.reelschematic.com www.reelschematic.com Example of local or nearby installation The installation includes four ISDN handsets, Group 3 and Group 4 telefaxes, and three PCs. DIAL 00+INTL TEL. NO.+ SHIFT ALPHA 48V DC FUNC ALPHA ENTER MORE/ SHIFT HELP ISDN SYNC ON/OFF LIST LIST ISDN...
  • Page 28 www.reelschematic.com www.reelschematic.com Example of remote installation The installation includes two ISDN Handsets connected to the ISDN bus via wallboxes with two 8-pin RJ45 jacks and analog telephone. Digital ISDN telefax (G4) ISDN Handset Handset ISDN Interface Saloon Captain's Cabin ISDN handset Plug the ISDN handset into the ISDN socket located on the connector panel of the CU.
  • Page 29 www.reelschematic.com www.reelschematic.com Handset holder/cradle The handset holder/cradle may be mounted on a desktop or a bulkhead. Desktop mount Bulkhead mount Attach the holder to the bulkhead or desktop with four 4 mm wood screws or self-tapping screws. (Screws should be supplied locally.) Place the handset on the holder as shown.
  • Page 30 www.reelschematic.com www.reelschematic.com Mounting the communication unit Fix the unit to the chosen location with six self-tapping screws. Dia 6.5 Connecting the antenna cable to the communication unit 1. Strip the antenna coaxial cable, leaving sufficient slack for connection to the CU. 2.
  • Page 31 www.reelschematic.com www.reelschematic.com N-P-8DFB connector Attach the connector to the antenna cable as shown below. (Dimensions in millimeters.) Outer Sheath Inner Sheath Shield Armor Cover with heat-shrink tubing and heat. Cut off insulator and core by 10 mm. Twist shield end. Slip on clamp nut, gasket and clamp as shown left.
  • Page 32 www.reelschematic.com www.reelschematic.com N-P-12DSFA connector Attach the connector to the antenna cable as shown below. (Dimensions in millimeters.) Outer Sheath Inner Sheath Shield Remove outer sheath and armor by the Armor dimensions shown left. Expose inner sheath and shield by the dimensions shown left.

  • Page 33: Terminal Adapter Qdgy911912

    www.reelschematic.com www.reelschematic.com Terminal Adapter QDGY911912 ISDN port on FELCOM Terminal Adapter ANALOG ISDN Analog 12 VDC telephone (DTMF) Group 3 telefax Note: The AC/DC Adapter supplied with the Terminal Adapter is designed for connection to 230 VAC. If the ship’s mains is 100 VAC, use a transformer.

  • Page 34: Installing Optional Units

    www.reelschematic.com www.reelschematic.com Installing Optional Units ISDN telephones/equipment ISDN equipment is connected to the ISDN outlets on the CU connector panel, either to terminal blocks or RJ45 jacks. An ISDN bus can be connected to one of the ISDN outlets. Max. extension length: 100 m, min. 0.22 mm Screen ISDN bus: max 100 m Local equipment...
  • Page 35 www.reelschematic.com www.reelschematic.com ISDN connectors ISDN ISDN ISDN connector equipment 48V DC SYNC ISDN ISDN ALARM RS-232 A RS-232 B 5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 6 7 8 9 8 7 6 9 8 7 6 ISDN RS-422...
  • Page 36 www.reelschematic.com www.reelschematic.com ISDN bus termination When longer than 10 meters, the end of the ISDN bus must be terminated by two resistors as shown below. Only one bus/termination per CU. Be aware that only one ISDN cable is permitted to be longer than 10 meters. Alternative termination: ISDN bus end plug 100 ohm...
  • Page 37 www.reelschematic.com www.reelschematic.com RS-232 connector pin assignments 5 4 3 2 1 Mne- CCITT Signal Circuit DIN Dscription number monic circuit source Carrier detect 9 8 7 6 Received Data Tramsmitted Data Signal source DTE means Data terminal ready that the signal goes from the Signal ground PC to FELCOM.

  • Page 38: Facsimile Fax-8070P

    www.reelschematic.com www.reelschematic.com Facsimile FAX-8070P (for CE type) /FAX-2850 Refer to the drawing below. Use only the installation materials supplied. Note: When ship’s main is 110/115 VAC, the optional Transformer E-300 is required. 1. Attach four “rough” hook & loop fasteners (2) to the bottom of the facsimile as shown in the drawing below.
  • Page 39 www.reelschematic.com www.reelschematic.com 4. Fasten the facsimile fixing plate to the mounting location with five self-tapping screws. Self-tapping Screw (5x20) 5. Set the facsimile on top of the facsimile fixing plate.

  • Page 40: Telephone Fc755D1

    www.reelschematic.com www.reelschematic.com Telephone FC755D1 General The telephone can be installed on a desktop or a bulkhead. Select a location where the telephone can easily be operated. • For installation on a wooden table, use the mounting base and self-tapping screws (supplied).

  • Page 41: Serial Printer Ml280S

    www.reelschematic.com www.reelschematic.com 4. Set the telephone to the four catches in the mounting base and then slide it toward you until you hear a click. 5. Attach the “SLIDE” label (supplied) to the handset. 6. Attach English language label (supplied) to the telephone. 7.
  • Page 42 www.reelschematic.com www.reelschematic.com...
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  • Page 44 www.reelschematic.com www.reelschematic.com 004-430-050 16AI-X-9407 CODE NO. CODE NO. CODE NO. CODE NO. TYPE TYPE TYPE TYPE CP16-02601 工事材料表 工事材料表 工事材料表 工事材料表 For FAX-8070P/2850 INSTALLATION MATERIALS 番 号 名  称 型名／規格 数量 略  図 用途／備考 Q'TY OUTLINE NAME DESCRIPTIONS REMARKS ﾊﾘﾏｰｸ(INMAR) 16-007-6919-0 LABEL (INMAR) CODE NO.
  • Page 45 www.reelschematic.com www.reelschematic.com 004-438-410 16AG-X-9412 CODE NO. CODE NO. CODE NO. CODE NO. TYPE TYPE CP16-00511 TYPE TYPE 工事材料表 工事材料表 工事材料表 工事材料表 For Telephone FC755D1 INSTALLATION MATERIALS 数量 番 号 名  称 略  図 型名／規格 用途／備考 Q'TY OUTLINE NAME DESCRIPTIONS REMARKS ﾊﾘﾏｰｸ(SLIDE) 16-007-6405-0 LABEL(SLIDE) CODE NO.
  • Page 46 www.reelschematic.com www.reelschematic.com 004-438-420 16AG-X-9413 CODE NO. CODE NO. CODE NO. CODE NO. TYPE TYPE TYPE TYPE CP16-00512 工事材料表 工事材料表 工事材料表 工事材料表 For Telephone FC755D1 INSTALLATION MATERIALS 番 号 名  称 型名／規格 数量 略  図 用途／備考 Q'TY OUTLINE NAME DESCRIPTIONS REMARKS 取付板 16-011-7102-0 MOUNTING BASE CODE NO.
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  • Page 55: Interconnection Diagram

    FAX-8070P 101818, 2m MFC-4800J 100-115 VAC, 2.5m 1φ,50-60 Hz (FOR MFC-4800J) 接続箱 JUNCTION BOX DRAWN TITLE FELCOM 30 D. MILLS 注 記： Mar. 3 '05 1つのポートの総ケーブル長は100m。 *1：造船所手配 着信指示器（KK-893-3977）を挿入可能 CABLE LECGTH FOR ONE PORT IS 100 m. CHECKED 名称 SHIPYARD SUPPLY NOTE：...

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