BMW i wallbox Installation Instructions Manual
Hide thumbs
Also See for i wallbox:
- Installation instructions manual (56 pages) ,
- Instructions for use manual (24 pages) ,
- Installation instructions manual (40 pages)
Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for BMW i wallbox
Summary of Contents for BMW i wallbox
-
Page 1: Installation Instructions
BMW i Freude am Fahren BMW i Wallbox Installation Instructions... -
Page 3: Table Of Contents
BMW i Wallbox Installation Instructions Contents INFORMATION Safety information Intended use About this manual Package OVERVIEW 11 Displays and controls 11 SPECIFICATIONS 12 General criteria for selecting an installation site 12 Specifications for the electrical connection 13 Required space 14... - Page 4 Commissioning mode / Self-test 30 Safety tests 31 Installing the terminal cover 31 Installing the termination panel cover 31 Installing the housing cover 33 MISCELLANEOUS 34 Dimensions 34 Technical data 35 MAINTENANCE 38 Replacing the fuse 38 DISPOSAL 39 SOFTWARE UPDATE 40 PRODUCT INFORMATION PAGE 41 INDEX 42...
- Page 5 Munich, Germany www.bmw.com Original installation instructions Copyright ©2016 BMW AG Munich This documentation contains information protected by copyright. All rights reserved, especially the right of reproduction and distribution. No part of this documentation may be reproduced (photocopying, scanning or any other procedures) or processed, copied or distributed in any form using electronic systems without the written consent of Bayerische Motorenwerke Aktiengesellschaft.
- Page 6 In rare instances this may also mean that there are differences between the description and your device. Note Your BMW dealer will be delighted to help find a qualified installation contractor. ...
-
Page 7: Information
INFORMATION Safety information WARNING Electrical danger. The Wallbox must be installed, commissioned and serviced by suitably trained, qualified and authorised electricians who bear full responsibility for compliance with current standards and installation regulations. Please note that an additional overvoltage protection may be required by vehicles or national regulations. - Page 8 IMPORTANT Danger of damage. Ensure that the Wallbox is not damaged by incorrect handling (housing cover, internal parts, etc.). On outdoor installations, do not open the termination panel cover when it is raining. Danger of breaking the plastic housing. - Do not use countersunk screws to secure the device. - Do not tighten the securing screws with force.
-
Page 9: Intended Use
About this manual This manual and the functions described in it are valid for devices of the following type: BMW i Wallbox This manual is designed exclusively for trained personnel. These are people who, as a result of their training, skills and experience and their knowledge of the relevant standards, can assess the work assigned to them and identify possible dangers. - Page 10 Package BMW i Wallbox Drilling template Double membrane seal M32 or ¾'' NPT (clamping range 14-21 mm) Double membrane seal M16 (clamping range 7-12 mm) Fastening kit for wall mounting Wall plugs for M8, Fischer UXR-10 Wafer-head screw M8x100...
-
Page 11: Overview
OVERVIEW Displays and controls BMW i Wallbox Functions: Charging electric or plug-in hybrid vehicles 1 Status LED 2 Charging cable plug holder 3 Charging cable plug... -
Page 12: Specifications
SPECIFICATIONS General criteria for selecting an installation site The Wallbox has been designed for indoor and outdoor use. It is therefore necessary to ensure the correct installation conditions and protection for the device at the installation site. Take into account the local electrical installation regulations, fire prevention regulations and accident prevention regulations as well as the rescue routes at the site. -
Page 13: Specifications For The Electrical Connection
Specifications for the electrical connection When it is delivered, the Wallbox is set to 10 A. Set the maximum current using the DIP switches to suit the installed circuit breaker, see "DIP switch settings". Selecting the residual-current-operated circuit breaker The supply cable must be permanently wired into the existing building installation and comply with the national statutory regulations. -
Page 14: Required Space
Required space The space shown in the diagram below (shaded area) will allow the Wallbox to be installed and operated easily. If you wish to install several Wallboxes next to each other, maintain a distance of at least 200 mm (8") between each of them. Dimensions in millimetres (inches) Recommended installation positions When selecting the installation position, taken note of the position of the charge connector on your... - Page 15 BMW i3 BMW PHEV 1 Recommended installation position 2 Alternative installation position...
-
Page 16: Installation
INSTALLATION Installation requirements Comply with the installation regulations. The electrical connection (supply cable) must be prepared. Acclimatisation If there is a temperature difference of more than 15°C between the means of transport and installation site, the Wallbox must be allowed to acclimatise for at least two hours before it is opened. -
Page 17: Removing The Termination Panel Cover
Removing the housing cover 2. Swing the housing cover forwards a little on the underside 1. 3. Then release the housing cover by raising it 2. Note Keep the housing cover in the packaging to prevent it being scratched or suffering other damage. ... -
Page 18: Removing The Terminal Cover
2. Remove the termination panel cover. The termination panel 2 is now accessible. 3. Remove the silica bag from the termination panel and dispose of it properly. Removing the terminal cover WARNING Electrical danger. The terminal cover may only be opened by authorised electricians with the appropriate training and qualifications. ... -
Page 19: Surface-Mounted Cable Routing - Cable Inlet From Below
2. Route the supply cable in a loop to the cable gland 2. Comply with the maximum bending radii of the cable. Surface-mounted cable routing – cable inlet from below 1. Route the supply cable in a loop to the cable gland 2. -
Page 20: Cable Openings
Cable openings 1 Bushing / Double membrane seal M32, supply cable Flush-mounted socket A double flush-mounted socket with a separating web may be used for safe separation. A Supply cable Cable openings Break off cable openings 1. Place the housing on a stable surface. 2. - Page 21 Note The fastening materials must be provided by the customer for other surfaces. Correct installation is essential and is outside the responsibility of the device manufacturer. Preparations for installation Boreholes Note Make a note of the installation height. The top of the drilling template = 1500 - 1700 mm. ...
-
Page 22: General Information
Installation on cavity walls For installation on cavity walls, at least two fastening screws, for example 1 and 2, must be fastened to a solid element in the wall. Special cavity wall plugs must be used for the other fastening screws. Note For installation on cavity walls, it must be ensured that the structure has an adequate... - Page 23 Cable routing from above/below 1. Route the supply cable through the cable gland and tighten the gland. The cable sheath 1 must be visible in the connection zone. Cable routing from behind (in wall) 1. The supply cable must be routed through the bushing / double membrane seal 1 as shown in the illustration.
- Page 24 Securing the Wallbox 1. After inserting the cable, attach the Wallbox to the two top wafer-head screws 1 and 2. Note Ensure that the supply cable is correctly routed at the rear. 2. Then secure the Wallbox with the two bottom wafer-head screws 3 and 4.
-
Page 25: Electrics
ELECTRICS Connection diagram with open termination panel cover L1 Mains connection outer conductor 1 DSW1 DIP switch for configuration L2 Mains connection outer conductor 2 DSW2 DIP switch for addressing L3 Mains connection outer conductor 3 ... -
Page 26: Connecting The Supply Cable
Connecting the supply cable 1. Cut the connecting wires to the appropriate length. They should be kept as short as possible. Note The PE conductor must be longer than the other conductors. 2. Strip approximately 12 mm of insulation of the connecting wires. - Page 27 Note Danger of breaking the terminal. Do not lever the screwdriver upwards, downwards or to the side. Open the supply terminal 1. Press the screwdriver with moderate force straight into the terminal until the contact opens fully. Note As you press the screwdriver into the terminal, its angle will change. ...
-
Page 28: Settings
SETTINGS DIP switch settings Note Changes to the DIP switch settings do not take effect until the Wallbox has been restarted. Press the Service button for 1 second for this purpose or switch the supply voltage off and on again. Note Switches which are not described below have no influence on the functions of the device. ... - Page 29 The following DIP switches can only be used to set a maximum value for the charging current which is less than or equal to the operating current shown on the rating plate. MAXIMUM CHARGE CURRENT (DSW1) Current DIP switch Illustration DSW1.6 DSW1.7 DSW1.8...
-
Page 30: Commissioning
COMMISSIONING General commissioning procedure Clean the connection zone (remove material residues and dirt). Before commissioning the device check that all screw and terminal connections are tight. Check that all the cable glands that are not in use have been properly sealed with blind plugs or blind glands. -
Page 31: Safety Tests
Safety tests Before using the device for the first time check the effectiveness of the system's protective measure(s) in accordance with national regulations such as ÖVE/ÖNORM E8001-6-61, DIN VDE 0100-600. Electrical systems or devices must be tested by the installer of the system or device before being used for the first time. - Page 32 Fastening screws 1. Insert the termination panel cover 1 again. 2. Install the termination panel cover again using the four screws. Housing marking 1. Tighten the four screws until the housing markings on the right and left on the termination panel cover are flush with the housing.
-
Page 33: Installing The Housing Cover
Installing the housing cover Attach the housing cover 1. Attach the housing cover at the top and ensured that the hooks on the housing cover are correctly attached 1. 2. Then push the housing cover 2 backwards. The housing cover must slide into the bottom guides without any major resistance. -
Page 34: Miscellaneous
MISCELLANEOUS Dimensions Dimensions in millimetres... -
Page 35: Technical Data
Technical data Electrical data Cable supply: Surface-mounted or mounted in wall Connection cross-section: Minimum cross-section (depending on the cable and type of installation): - 5 x 2.5 mm² (16A rated current) - 5 x 6.0 mm² (32A rated current) Supply terminals: Connection cable: - Rigid (min.-max.): 0.2 –... - Page 36 Electrical data Charging cable: Type 2 cable: up to 32A / 400 VAC to EN 62196-1 and EN 62196-2 Protection class: IP device enclosure: IP54 Protection against mechanical impacts: IK08 Interfaces Diagnostic connector [X3]: RJ45 USB connector [X5]: USB jack type A (max. 500 mA) Mechanical data Dimensions (W x H x D): 399 x 652 x 202 mm (without plug)
- Page 37 Ambient conditions Operating temperature range at 16A: -25°C to +50°C without direct sunlight Operating temperature range at 32A: -25°C to +40°C without direct sunlight Temperature properties: The device supplies the charging current continuously at the specified operating temperature ranges. The charging current level is reduced to 16A if the temperature is exceeded so as to increase the charging availability.
-
Page 38: Maintenance
MAINTENANCE Replacing the fuse Fuse Current / Voltage Types Dimensions 6.3 A / 250 V Time-lag with high 5 x 20 mm fuse breaking capacity (>1500A) (T) (H) WARNING Electrical danger. The terminal cover may only be opened by authorised electricians with the appropriate training and qualifications. ... -
Page 39: Disposal
DISPOSAL After correctly decommissioning the device, please have it disposed of by the service department in compliance with current waste disposal regulations. Disposal information The symbol of the waste bin with a line through it indicates that electrical and electronic devices including accessories must be disposed of separately from general household waste. -
Page 40: Software Update
SOFTWARE UPDATE The software for the Wallbox can be updated using the USB connector inside the device. The housing cover and the termination panel cover must be moved to gain access to the USB connector. Follow the instructions in the manual for updating the software supplied with the update package. The latest software can be downloaded from the internet at http:// www.bmwgroup.com/360electric/index.html... -
Page 41: Product Information
PRODUCT INFORMATION PAGE The complete CE declaration of conformity for this product can be downloaded from the Internet at http://www.bmwgroup.com/360electric/index.html... -
Page 42: Index
INDEX About this manual................................9 BMW i Wallbox overview............................11 Cable inlet from above..............................18 Cable inlet from behind.............................. 19 CE declaration of conformity............................. 41 Circuit breaker................................13 Commissioning................................30 Commissioning mode / Self-test..........................30 Connection diagram with open termination panel cover................... 25 Connect the supply cable............................ - Page 43 Package....................................9 Prepare cable inlet................................ 20 Recommended installation positions........................14 Remove the housing cover............................16 Remove the terminal cover............................18 Remove the termination panel cover........................17 Required space................................14 Residual-current-operated circuit breaker......................13 Safety information................................7 Safety tests..................................31 Secure the Wallbox............................... 24 Software update................................
- Page 44 Mehr über BMW www.bmw.de www.bmw.com Freude am Fahren...