Sony SAL1118 Service Manual
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Sony SAL1118 Service Manual

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SERVICE MANUAL
Ver 1.3 2007.04
Revision History
Revision History
How to use
How to use
Acrobat Reader
Acrobat Reader
Link
Link
SPECIFICATIONS
SERVICE NOTE
• About the Lens Test Projector
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
9-852-104-12
(4.5-5.6/11-18) (DT 11-18mm F4.5-5.5)
DISASSEMBLY
REPAIR PARTS LIST
Sony EMCS Co.
SAL1118
Canadian Model
Chinese Model
ADJUSTMENTS
LENS FOR DSLR CAMERA
US Model
AEP Model
2007D0800-1
© 2007.04
Published by Kohda TEC

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  • Page 1 Acrobat Reader Acrobat Reader Link Link SPECIFICATIONS DISASSEMBLY ADJUSTMENTS SERVICE NOTE REPAIR PARTS LIST • About the Lens Test Projector LENS FOR DSLR CAMERA 2007D0800-1 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) © 2007.04 Sony EMCS Co. 9-852-104-12 Published by Kohda TEC...

  • Page 2: Specifications

    Approx. 360 (12 11/16) Included items Lens (1), Front lens cap (1), Rear lens cap (1), Lens hood (1), Set of printed documentation Designs and specifications are subject to change without notice. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) — 2 —...

  • Page 3: Table Of Contents

    Optical Axis Check/Adjustment ··································· 4-12 4-5. Lens ROM Check ························································· 4-17 4-6. Zoom Brush Position Check/Adjustment and Pattern Check ······························································· 4-18 4-7. Focus Brush Position and Pattern Check ····················· 4-20 4-8. Error Code List ····························································· 4-22 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) — 3 —...

  • Page 4: Service Note

    IC pins, etc. • Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately. Mixing unleaded solder and leaded solder will cause detachment phenomenon. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)

  • Page 5: Safety Check-Out

    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU PUBLISHED BY SONY.

  • Page 6: Troubleshooting

    Perform the aperture Replace the mount assy. diameter adjustment. (See page 4-7.) Replace the mount assy. Check operation of the diaphragm. Replace the lens assy with diaphragm. Perform the aperture diameter check. (See page 4-4.) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 7 Clean the board pattern of zoom flex pattern. Check the operation again. Replace the main pcb assy. Perform the zoom brush position check/adjustment. (See page 4-17.) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 8 Clean the board pattern. Replace the defective part or apply the grease. Replace the main pcb assy. Check the operation again. Perform the focus brush position check/pattern check. (See page 4-19.) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)

  • Page 9: Disassembly

    Match the universal wrench to the holes or notches of the lens block, etc. Chip-A Match the universal wrench Universal wrench to the width of holes or notches. Chip-A Notches Chip-B Chip Chip Chip-B Holes SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 10 PATTERN CHECK HELP06 FOCUS-SHIFT ADJUSTMENT HELP08 (See Page 2-3.) HELP07 Focus Rubber Back Adjustment Washer (T=0.03mm) FLANGE BACK (f F) ADJUSTMENT Rear Light Shield Barrel Main PCB Assy HELP04 Mount Assy APERTURE DIAMETER ADJUSTMENT HELP05 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 11 Zoom Ring HELP16 Outer Barrel Assy HELP14 HELP10 Focus Gear Barrel HELP14 Support Barrel Assy HELP11 2nd Lens Barre Assy Focus Couplig Barrel HELP13 HELP09 5th Lens Barre Assy Focus and Zoom Ring Assy HELP12 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 12 Attach the filter screw frame and 1st lens washer, and then align the indexes of the filter screw frame and outer barrel block. Tighten them with three screws and three adjustment springs. Outer Barrel Block 1st Lens Washer Filter Screw Frame Screws Adjustment Spring Filter Screw Frame Indexes Outer Barrel Block SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 13 Apply grease (G-85) to the gear and shaft of the gear base plate assy. Grease (G-85): J-6082-626-A Gear Base Plate Assy Apply grease (G-85) (all circumference of gear) Apply grease (G-85) (all circumference of shaft) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 14 Pass the flexible board through the hole on the rear lens barrel assy, and fix the rear lens barrel assy with five screws as shown in the figure. Screws Apply adhesive bond (LOCTITE 460) (Back side) Rear Lens Barrel Assy Apply grease (G-15) (Side edge) Hole Flexible Board Rear Lens Barrel Assy SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 15 Pass the coupler to the coupler receive, and fit the shaft of the coupler to the notch of the back adjustment washer(s). Note: Be sure to use the gold color one for the back adjustment washer that comes in contact with the coupler. Back Adjustment Washer SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 16 Perform “4-6. Zoom Brush Position Check/Adjustment and Patter Check”. Affix the three adhesive sheets to the instruction portions as shown in the figure. Adhesive Sheet Zoom Brush Zoom flex pattern Attach the brush cover as shown in the figure. Brush Cover SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 17 Set the focus gear barrel to the over infinity position (infinity end) while maintaining the support barrel assy so as not to rotate it. Affix the two insulating tapes. Perform “4-4-3. Focus-shift Adjustment”. Support Barrel Assy Insulating Tape (Two areas) Focus Gear Barrel SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 18 Apply grease (G-15) to the instruction portions of the length groove barrel as shown in the figure. Grease (G-15): J-6082-619-A Apply grease (G-15) HELP10 Apply grease (G-15) to the instruction portions of the cam barrel as shown in the figure. Grease (G-15): J-6082-619-A Apply grease (G-15) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 19 Grease (G-85): J-6082-626-A Apply anti-diffusion agent (A-20) and grease (G-15 and G-85) to the instruction portions of the 1st lens slip barrel. Apply anti-diffusion agent (A-20) (all circumference) Apply grease (G-15) Apply grease (G-85) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 20 Diameter 2-886-797-01 COMA-A-A 6.01 Part No. Description Diameter 2-886-842-01 COMA-B-A 4.51 5.01 2-886-850-01 COMA-B-J 4.53 5.03 2-886-851-01 COMA-B-K 4.50 5.01 Part No. Description Diameter 2-886-800-01 COMA-C-A 4.51 5.01 6.015 2-886-818-01 COMA-C-U 4.50 5.01 6.015 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 21 5th Lens Slip Barrel COMA screw-A COMA-A 4th Lens Barrel Assy Length Groove Barrel COMA-B-A, B-J, B-K COMA screw-C Cam Barrel COMA screw-C 3rd lens barrel assy COMA-C-A, C-U 1st Lens Slip Barrel...
  • Page 22 Length Groove Barrel Notch Hole 4th Lens Barrel Assy 5th Lens Slip Barrel 1st Lens Slip Barrel Cam Barrel COMA-B-A, B-J, B-K and COMA screw-C COMA-B-A, B-J, B-K and COMA screw-C COMA-A (A-C) and COMA screw-A SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 23 Assemble the 2nd lens barrel assy and focus coupling barrel, and then align the holes as shown in the figure. Focus Coupling Barrel 1st Lens Slip Barrel Cam Barrel COMA-E-A, E-K, E-L and Hole COMA screw-E SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 24 Fix the support barrel assy with three COMA-D (A-D) and COMA screw-As. Note: Select the COMA-D of a proper diameter from the following table. Part No. Description Diameter 2-886-856-01 COMA-D-A 4.51 2-886-859-01 COMA-D-D 4.50 Support Barrel Assy Hole COMA-D (A-D) and COMA screw-A SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 25 Assemble the outer barrel assy and focus gear barrel so that the projection of the focus gear barrel fit to the notch of the outer barrel assy. Projection Notch Outer Barrel Assy Focus Gear Barrel SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 26 Assemble the length groove barrel and outer barrel assy so that the projection of the outer barrel assy fit to the notch of the length groove barrel. Cam Barrel Focus Gear Barrel Length Groove Barrel Outer Barrel Assy Notch Projection SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...
  • Page 27 Apply grease (G-15) (all circumference) Turn the zoom ring to align the hole of the zoom ring with the screw hole of the zoom stopper as shown in the figure. Zoom Stopper Zoom Ring Hole SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) HELP...

  • Page 28: Repair Parts List

    2-886-788-01 REAR LIGHT SHIELD BARREL A-1206-682-A REAR LENS BARREL ASSY 2-886-791-01 SCREW (BT1P2X6C3C) 2-886-766-01 SCREW (BT2P1.7X4.5C3C) 2-886-787-01 COUPLER RECEIVE 2-886-765-01 NUMBER SEAL 2-886-786-01 COUPLER A-1206-681-A GEAR BASE PLATE ASSY 2-683-692-01 CHIP (MOUNT INDEX) 9-913-210-01 INSULATING TAPE (Note 3) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 29 A-1206-690-A 5TH LENS BARREL ASSY 2-886-840-01 ZOOM STOPPER 2-886-855-01 SCREW 2-886-833-01 CAM BARREL 2-886-795-01 1ST LENS SLIP BARREL 2-886-852-01 COMA SCREW-C A-1206-688-A 3RD LENS BARREL ASSY Selection parts COMA-B-A, B-J, B-K to K (Note 1) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 30 2-886-866-01 G11 SPACER ADJUSTMENT WASHER (t=0.02mm) Ref. No.76 Select the type of part according to the operation load of the associated parts. Part No. Description 2-886-821-01 COMA-E-A (D1=4.01mm, D2=4.51mm) 2-886-830-01 COMA-E-K (D1=4.00mm, D2=4.50mm) 2-886-831-01 COMA-E-L (D1=3.99mm, D2=4.49mm) SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)

  • Page 31: Supplied Accessories

    (JAPANESE, ENGLISH, FRENCH, SPANISH, SIMPLIFIED CHINESE) 2-686-121-11 MANUAL, INSTRUCTION (GERMAN, DUTCH, SWEDISH, ITALIAN) (AEP) 2-686-121-21 MANUAL, INSTRUCTION (PORTUGUESE, RUSSIAN, TRADITIONAL CHINESE, KOREAN, ARABIC) (AEP) Lens Hood Front Lens Cap 2-687-330-01 2-687-235-01 Rear Lens Cap 2-683-615-01 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)

  • Page 32: Adjustments

    240V: J-6082-604-B (Note 3) (Note 2) Flange back tester A-mount Flange back gauge J-6082-606-A attachment (43.50mm) J-6082-607-A J-6082-608-A J-10 J-11 J-12 Chip-B for Chip-A for Universal wrench universal wrench universal wrench J-6082-609-A J-6082-609-2 J-6082-609-1 Fig. 4-1-1 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 33 Attach the chart to the 1000 mm collimator as shown in Fig. 4-1-2. Align the marks Chart 1000 mm collimator Fig. 4-1-2 Note 3: Connect the variable transformer (Output voltage: AC 100 V) to the lens test projector. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 34 MENU buttons. Check that the remaining number of recordable images on the LCD monitor is “BBBB”. Note: When “BBBB” is displayed, the camera activates in the adjustment mode. Start the lens adjustment program “LensAdjustment.exe”. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)

  • Page 35: Aperture Diameter Check/Adjustment

    Luminance: EV12 Setting of Lens: Zoom: Wide end (focal length: 11mm) Focus: Infinity end Setting of Camera: ISO: Exposure Mode: shutter Speed: 1/125 Aperture: F5.6 Focus Mode: Metering: Center weighted Preset white balance: Tungsten D-R: SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 36 Set the Color Calculator 2 as follows. Measured value display (Display menu): RGB+L*a*b* Measuring method (Display menu): Center Single Area Fig.4-2-4 Color space (Edit menu): sRGB Fig.4-2-5 Area size for calculate (Edit menu →Option): 256×256 Pixels Fig.4-2-6 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 37 Aperture error = Average “G” value of master lens (a) - Average “G” value of checking lens (b) Specification Aperture error = -- 50 to ±10 2) When the aperture error is out of specification, perform “4-2-2. Aperture Diameter Adjustment”. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 38 Perform “4-2-1. Aperture Diameter Check”, and repeat steps 1) to 3) until the aperture error is within the specification. After the adjustment is completed, apply the adhesive bond (B-10) to the two screws tightened in step 2). SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)

  • Page 39: Projective Resolving Power Check

    Lens Fixed lever Heat-absorbing filter Chart Chart Filament Filament f=18 to 35 mm f=100 to 200 mm Fixed lever Chart Chart Filament Filament f=35 to 100 mm f=200 to 300 mm Lens test projector Fig.4-3-1 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 40 Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center (y’=0). Set the plane mirror to the center of the projected image (y’= 0), and adjust the projector position so that the mirror reflects the light to the center of the lens. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
  • Page 41 40 or greater 0.84 100 or greater 40 or greater 40 or greater 0/96 100 or greater 40 or greater 40 or greater 1.08 100 or greater 40 or greater 40 or greater Table 4-3-2 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-10...
  • Page 42 G11 Gap Adjustment Washer Fig.4-3-5 After the checking is completed, turn the lamp switch of the lens test projector to OFF and cool the inside of the lens test projector, then turn the fan switch to OFF. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-11...

  • Page 43: Focus-Shift/Flange Back (F'f) And Optical Axis Check/Adjustment

    Focus on fine lines on the surface. Fig.4-4-2 5) Turn the scale ring of the dial gauge until the long pointer indicates “0”. Note: This position is the flange back (f’F) = 43.5 mm. Memorize the position of short-pointer. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-12...
  • Page 44 Screws At the time of optical axis 5th lens barre assembly (centering) adjustment 5th lens barrel 5th lens barre-B assembly Screws At the time of resolving (partial blur) adjustment Fig.4-4-5 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-13...
  • Page 45 44.48 to 44.64 44.50 to 44.62 44.56 to 44.61 Table 4-4-1 When the flange back (f’F) of the checking lens is out of specification of the Table 4-4-1, perform “4-4-2. Flange Back (f’F) Adjustment”. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-14...
  • Page 46 • When the shift-amount is a positive value: Increase the back adjustment washer thickness by the amount of shift amount (x). Back adjustment washer Parts No. t (mm) 2-886-768-01 2-886-781-01 2-886-782-01 2-886-783-01 2-886-784-01 0.05 2-886-785-01 0.03 Table 4-4-2 Assemble the back adjustment washer, and perform the “4-4-1. Flange Back (f’F) Check” again. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-15...
  • Page 47 Focus-shift = Maximum flange back (f’F) reading - Minimum flange back (f’F) reading Specification Focus-shift: Less or equal 0.03 mm Support barrel assembly L mark index Insulating Tape (Two areas) ∞ Align the center Index Focus gear barrel Fig4-4-6 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-16...

  • Page 48: Lens Rom Check

    Check that the display of “Lens Code” and “Model Name” is correct. Note: Zoom and focus position setting is not required. Fig. 4-5-2 [End] Click the button to terminate the lens adjustment program. Turn the POWER switch of the camera to OFF. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-17...

  • Page 49: Zoom Brush Position Check/Adjustment And Pattern Check

    If the NG (Red) indicator of “Position” lights, check zoom brush and frekipattern is confirmed. Fig. 4-6-4 [Exit] 4) Click the button. [End] 5) Click the button to terminate the lens adjustment program. 6) Turn the POWER switch of the camera to OFF. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-18...
  • Page 50 Turn the zoom ring slowly from Tele end (Zoom Pattern : 20) to the Wide end (Zoom Pattern : 1) and check that the value of “Zoom Pattern” change from 20 to 1 continuously. Fig. 4-6-6 [Exit] Click the button. [End] Click the button to terminate the lens adjustment program. Turn the POWER switch of the camera to OFF. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-19...

  • Page 51: Focus Brush Position And Pattern Check

    If the NG (Red) indicator of “Position” lights, then check that Focus Brush Position. Fig. 4-7-4 [Exit] 4) Click the button. [End] 5) Click the button to terminate the lens adjustment program. 6) Turn the POWER switch of the camera to OFF. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-20...
  • Page 52 Turn the focus ring slowly from the infinity end “Focus Pattern : 19” to the near end “Focus Pattern : 1” and check that the value of “Focus Pattern” change from 19 to 1 continuously. Fig. 4-7-5 [Exit] Click the button. [End] Click the button to terminate the lens adjustment program. Turn the POWER switch of the camera to OFF. SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-21...

  • Page 53: Error Code List

    Unidentified lens is connected. Communication Error, Code#:E600 Communication error with the camera Code#:F000 Input data error to DLL file Code#:F100 Setting error of USB port Code#:2531 Communication error of main signal on the camera SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6) 4-22...
  • Page 54 [Description of main button functions on toolbar of the Adobe Acrobat Reader Ver5.0 (for Windows)] Toolbar Printing a text Reversing the screens displayed once • To reverse the previous screens (operation) one by one, click 1. Click the Print button 2.
  • Page 55 Correction-1 • Correction of Repair Parts (C1) S.M Correction: HELP01, Page 3-1, 2007.04 Correction-2 • Correction of Repair Parts (C2) S.M Correction: Page 3-4 • Correction of Reference Page S.M Correction: Page 4-17, 4-18, 4-20 SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)

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