Orion XTREME 600.4 Owner's Manual
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Orion XTREME 600.4 Owner's Manual

Orionindustries owner's manual high performance car audio xtreme 600.4
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XTREME 600.4
O
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M
WNER
S
ANUAL
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IGH
ERFORMANCE
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UDIO

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Summary of Contents for Orion XTREME 600.4

  • Page 1 XTREME 600.4 ’ WNER ANUAL ERFORMANCE UDIO...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION WARRANTY SPECIFICATIONS TECHNICAL DESIGN FEATURES SYSTEM PLANNING INSTALLATION POWER CONNECTIONS SPEAKER CONNECTIONS OUTPUT CONFIGURATIONS 4-CHANNEL INPUT CONFIGURATIONS RCA INPUT / CH 1 & 2 XVR INTERNAL CROSSOVER CONFIGURATION INTELLI Q REMOTE GAIN SIGNAL INPUT AND OUTPUT LEVEL CONTROLS CHOOSING MOUNTING LOCATIONS STEP BY STEP INSTALLATION TESTING THE SYSTEM...

  • Page 3: Introduction

    Listed below are the features of the new ORION XTREME amplifiers. • XTREME 600.4 – 75 watts per channel, 4-channel amplifier with fully variable low-pass crossovers from 45Hz to 5khz. The high-pass crossover is continuously variable from 10Hz to 10kHz. The XTREME 600.4 has the INTELLiQ subwoofer optimizing circuitry and dual remote gain capability.
  • Page 4 A B O U T T H I S M A N U A L This manual is divided into different sections for different needs. Whether you are the owner, salesperson or installer, we have devoted sections of this manual to answer your questions. If you just purchased this amplifier and have yet to decide on a system configuration, refer to the System Planning section of this manual for awesome system ideas.
  • Page 5 W H AT ’ S I N T H E B O X (1) XTREME amplifier (1) 4 gauge power and ground connector (1) 12 gauge speaker and remote connector (4) #8 self-tapping black Phillips pan head screws (1) XTREME installation and operation manual page 5...

  • Page 6: Warranty

    W A R R A N T Y ORION Industries Inc. warrants this product to be free from defects in material and workmanship under the following terms: Parts and Labor are warranted for a period of 3 years IF: a. The product is purchased from an Authorized ORION Dealer b.
  • Page 7 This warranty is in effect for the original purchaser only. ORION will pay for labor and material expense for covered items. ORION does not cover removal or installation charges, payment of shipping charges to ORION, payment of OUT-OF-WARRANTY shipping charges, or damage to other property caused by any defects in this product.

  • Page 8: Specifications

    Damping factor @ output connector @ full bandwidth Slew Rate Input Sensitivity Input Impedance Fuse Type XTREME 600.4 Front Channels 75 x 2 75 x 2, 300 x 1 150 x 2 300 x 1 <0.1% THD 20Hz to 20kHz ±0.25dB 6Hz to 50kHz ±3dB...
  • Page 9 XTREME amplifiers are designed to accept full 9 Volts RMS input when set to the minimum gain position. All crossovers are with a slope rate of 12dB/octave and a “Q” of .0707. XTREME 600.4 Front Channels Continuously variable 45Hz to 5kHz...

  • Page 10: Technical Design Features

    T E C H N I C A L D E S I G N F E AT U R E S XTREME 600.4 Rear Crossover Rear Gain 2 CH / 4CH Switch RCA Input Front Gain Front HP Crossover...
  • Page 11 TECHNICAL DESIGN FEATURES Power LED - lights up when the amplifier is on Low-pass crossover frequency control-adjusts the front channel low-pass crossover frequency Low-pass crossover switch-activates the front channel low-pass crossover INTELLiQ gain-adjusts the level of INTELLiQ from 0dB to 10dB of boost.

  • Page 12: System Planning

    SYSTEM PLANNING The easiest way to maximize the performance for your ORION XTREME amplifier is to properly plan your sys- tem. By planning your system, you can avoid situation where the performance of the reliability of your system is compromised. Your Authorized ORION dealer has been trained by ORION Industries on how to maximize your system’s sonic potential.
  • Page 13 SYSTEM PLANNING System 2 is a two-way front / rear boomer system. Amplifier 1 powers front and rear separates. Amplifier 2 powers four 4 ohm subwoofers. This sys- tem also has a RGC-1 for dashboard con- trol of the bass level. Amplifier 1 Lowest recommended impedance is 2 ohms stereo...
  • Page 14 SYSTEM PLANNING SYSTEM 3 RGC-1 page 14...
  • Page 15 SYSTEM PLANNING System 3 is a three-way tri-amplified system. Amplifier 1 is bi-amplified for the front separates. Amplifier 2 is configured for two-way operation. The front channels are configured for two 4-ohm subwoofers. The rear channels are configured for rear satellites. The RGC-1 controls the subwoofer level from the dashboard of the vehicle.
  • Page 16 SYSTEM PLANNING SYSTEM 4 RGC-1 page 16...
  • Page 17 SYSTEM PLANNING System 4 is a four-way quad-amplified system. Amplifier 1 is bi-amplified for the front separates. Amplifier 2 is configured for two-way operation. The front channels are configured for two 4-ohm midbass drivers. The rear channels are configured two 4 ohm subwoofers. The RGC-1 controls the subwoofer level from the dashboard of the vehicle.

  • Page 18: Installation

    INSTALLATION The installation of all ORION components will determine the overall performance result. Improper installation will not only limit the performance of your ORION system but also potentially compromise the reliability of this amplifier. To ensure proper sonic results and component reliability, please refer to your Authorized ORION dealer for installation assistance or advice.

  • Page 19: Power Connections

    This helps especially in newer vehicles, where the current delivery of the factory electrical system was designed only to accommodate electronics supplied by the auto manufacturer. Amplifier Fuse Size XTREME 600.4 (3) 20 AMP Connect to remote turn-on lead of source unit Fuse less than 18"...

  • Page 20: Speaker Connections

    SPEAKER CONNECTIONS • Front and rear channel lowest recommended impedance is 2 ohm stereo • Crossover, output and gain configurations are independently adjustable between the front and rear channels • 2-channel or 4-channel input can be used for this configuration. For source unit fading, use the 4-channel input mode •...
  • Page 21 SPEAKER CONNECTIONS • Front channels are configured for 2-channel stereo operation • Front channel lowest recommended impedance is 2 stereo • Rear channels are configured for a single channel bridged output • Rear channel lowest recommended impedance is 4 • Crossover, output and gain configurations are indepen- dently adjustable between the front and rear channels •...
  • Page 22 SPEAKER CONNECTIONS • Front and rear channels are configured for bridged 2- channel operation • Lowest recommended impedance for both front and rear channels is 4 • Crossover and gain configurations are independently adjustable between the front and rear channels •...

  • Page 23: Speaker Connections

    SPEAKER CONNECTIONS • Lowest recommended impedance is 2 stereo and 4 bridged mono • Front and rear outputs must be set for full range operation • Front and rear outputs must be configured for stereo operation • Passive crossover frequencies must not overlap. WARNING! Failure to do so may result in damage to the amplifier TRI-MODE 6-CHANNEL CONFIGURATION...

  • Page 24: Output Configurations

    OUTPUT CONFIGURATIONS Three position switches determine output configuration for the XTREME amplifiers. Each stereo pair of channels can be configured in either stereo, summed-bridged and bridged-mono. The switch or switches are located on he outermost edge of the amplifier. When the switch is in the left position, the output channels are configured for stereo operation. When the switch is in the center position, the output channels are configured for summed mono operation by mixing the left and right input signals together.

  • Page 25: Rca Input / Ch 1 & 2 Xvr

    REAR INTERNAL CROSSOVER CONFIGURATION The XTREME 600.4 use multi-position switches to determine the rear crossover configuration. The multi-position switch is located on the adjust- ment side of the amplifier. Listed below are the switch positions and their respective crossover configurations.
  • Page 26 FRONT INTERNAL CROSSOVER CONFIGURATION The front channels of the XTREME 600.4 can be configured for either high-pass, low-pass or bandpass operation. INTELLiQ is a feature of the amplifier that maximizes the performance of any subwoofer system. INTELLiQ is the one feature that seperates ORION amplifiers from the compitition.
  • Page 27 FRONT INTERNAL CROSSOVER CONFIGURATION When the puch button switch is in the “off” position, the high-pass crossover is bypassed. When the push button switch is in the “on” position and the “x10” button is on the on position, the high-pass crossover is activated in the “high” range. The crosso ver frequency range is from 100Hz to10kHz.
  • Page 28 FINE TUNING INTERNAL CROSSOVER When the puch button switch is in the “off” position, the high-pass crossover is bypassed. 2,500Hz 3,500Hz When the push button switch is in the “on” position and the “x10” button is on the on position, the high-pass crossover is activated in the “high”...

  • Page 29: Intelli Q

    INTELLI Q In the world of “me too features,” Orion has developed the INTELLi Q circuit that makes a real difference in your automotive listening experience. INTELLi Q (INTELLigently integrated Q adjustment) is actually an infinitely variable “Q” adjustment found on the high-pass crossover of new XTREME and HCCA “Type R”...
  • Page 30 INTELLI Q Setting up and using INTELLi Q The first step to using the INTELLi Q is to install the amplifier. Seriously, basic installation techniques for new XTREME and HCCA “Type R” amplifiers remain unchanged. Set the low-pass crossover as you would in “normal” installations. (Normal Orion of course.) Determine which type of enclosure you are using.

  • Page 31: Remote Gain

    The result is a clean clear control of the level of the amplifier that is unaffected by noise. The XTREME 600.4 has two remote gain ports. This allows for individual control of either the front or rear channels. One RGC-1 can be used to control the level of the front channels and another RGC-1 can be used to control the output level of the rear channels.

  • Page 32: Choosing Mounting Locations

    CHOOSING MOUNTING LOCATIONS The location of your XTREME amplifier will depend on several important issues. Due to the low profile size of the XTREME amplifiers, there are many possible installation locations that will yield satisfactory amplifier performance. Always mount the amplifier in a place that protects the amplifier from the elements.
  • Page 33 GENERAL PRECAUTIONS AND INSTALLATION TIPS Caution: Be careful not to cut or drill into gas tanks, fuel lines, brake lines, hydraulic lines, vacuum lines, or electrical wiring when working on your vehicle. Disconnect the vehicle’s ground wire at the battery before making or breaking connections to the audio system’s power supply terminals. Do not use the XTREME amplifier unmounted.

  • Page 34: Step By Step Installation

    STEP BY STEP INSTALLATION Step 1 Determine the location for the amplifier. Refer to the Mounting Locations section in this manual for detailed information. Step 2 Decide on the system configuration for your amplifier. For system suggestions, refer to the System Planning section of this manual. Step 3 Run all the wires from the amplifier location to the speakers, source unit and battery.

  • Page 35: Testing The System

    TESTING THE SYSTEM After you have completed the installation, you need to test the system. This will help ensure years of trouble-free operation. Please refer to the listed steps below when testing the sound of your ORION XTREME system. Step 1 Check all the wiring connections to be sure they are correct and secure.

  • Page 36: Adjusting The Sound Of The System

    ADJUSTING THE SOUND OF THE SYSTEM Once you have checked the system’s operation, adjust the sound of the system. Adjusting the sound of the system is accomplished by setting the level controls and adjusting the internal crossovers. Step 1 Turn the signal source volume control down all the way. Set any tone controls to their flat or defeated positions. This includes the loudness control.
  • Page 37 page 37...

  • Page 38: Troubleshooting Tips

    TROUBLESHOOTING TIPS SYMPTOM PROBABLE CAUSE No output Low or no remote turn-on input Fuse blown Power wires not connected Audio input not connected Speaker wires not connected Speakers are blown Audio cycles on Thermal protection engages when and off amplifier heatsink temperature exceeds 90°C (190°F) Loose or poor audio input Loose power connections...
  • Page 39 Distorted output Internal crossover not set properly for speakers Speakers are blown Poor bass response Speakers wired with wrong polarity causing cancellation at low frequency Crossover set incorrectly Impedance load at amplifier is too low Battery fuse Short in power wire or incorrect blowing power connections.

  • Page 40: Autosound 2000 Troubleshooting Tips

    AUTOSOUND 2000 TROUBLESHOOTING TIPS QUICK CHECK FOR TROUBLESHOOTING CAR AUDIO SYSTEMS Preface: All audio systems exhibit noise; however, if the level of noise is low enough, and the signal level high enough, noise should not be a problem. This means that it is very important that the signal level throughout the system be optimized BEFORE dealing with your noise problem.
  • Page 41 B. If your muted amp is quiet, you’ve just joined 99.5% of car audio. Amps are usually very clean and do NOT pick up unwanted noise! Continue on to Step II. DECK TO AMP. Using a new set of signal cables, connect one channel from the output of the deck directly into one channel of your clean amp.
  • Page 42 probable that the component has inadequate isolation. Solutions include, changing components or permanently adding an external isolated power supply (Call Autosound 2000 at 209-465-3450 for info on isolated power supplies). SUMMATION During the design stage of your vehicles, try to avoid using extra batteries and high output alternators. Extra batteries are nothing but loads as soon as the engine is started and high output alternators usually make more noise than stock alterna- tors.
  • Page 43 The more components installed on a signal path, the more chances for noise to enter a system. The more electrical accessories on a car, the more noise will be produced by the alternator. This information was compiled from more than 20 years of working in car audio. If you would like more information on this topic, or any other technical aspect of car audio, please call 209-465-3450 and ask for a subscription to Autosound 2000 Tech Briefs - the monthly magazine for the technically inclined.
  • Page 44 ERFORMANCE MPLIFIERS IGNAL ROCESSORS OUDSPEAKERS UDIO ERFORMANCE UDIO ©1998 Orion Industries, Incorporated 9235 S. McKemy St., Tempe, Arizona 85284 Phone: 602.705.5600 Fax: 480.705.5788 One of the ADST family of companies Part#8900-0114 4/99...

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