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Related Manuals for Toro 04351
Summary of Contents for Toro 04351
- Page 1 Form No. 3362-974 Rev A Greensmaster ® 3050 2-Wheel Drive Traction Unit Model No. 04351—Serial No. 290000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Fuel Lines and Connections........ 31 Safety ................4 Electrical System Maintenance........ 31 Safe Operating Practices ........4 Servicing the Battery........... 31 Toro Mower Safety ..........5 Brake Maintenance ..........32 Sound Pressure............. 6 Adjusting the Brakes........... 32 Sound Power ............6 Controls System Maintenance......... -
Page 4: Safety
Safety • Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine. This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI •... -
Page 5: Toro Mower Safety
Stop reels if not The following list contains safety information specific to mowing. Toro products or other safety information that you must • Do not operate the mower under the influence of know that is not included in the ANSI standards. -
Page 6: Sound Pressure
• Do not overspeed the engine by changing governor repaired or replaced before operation is continued. settings. To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum • Before getting off of the seat, move the functional engine speed with a tachometer.. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106–9071 107-2554 7. Fast 10. Engine—stop 1. Read the Operator’s 4. - Page 8 104–2053 93-8062 1. To lock the parking brake, 3. Parking brake lock press the brake pedal and the parking brake lock. 2. To unlock the parking brake, press the brake pedal. 93-8063 CE model only, replaces 104-2053 93-8065 1. Warning—read the Operator’s Manual. 1.
- Page 9 93–8069 1. Hot surface/burn hazard-stay a safe distance from the hot surface. 98-4387 1. Warning—wear hearing protection. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Activate and charge the battery. Seat Nute (5/16 inch) Mount the seat. Seat cover Bolt (1/2 x 3/4 inch) Secure the steering arm. -
Page 11: Activating And Charging The Battery
Activating and Charging the Battery No Parts Required Procedure Use only electrolyte (1.265 Specific Gravity) to fill Figure 4 battery initially. 1. Electrolyte WARNING 4. Allow approximately 20 to 30 minutes for the CALIFORNIA electrolyte to soak into the plates. Fill as necessary Proposition 65 Warning to bring the electrolyte to within about 1/4 inch (6 mm) of the bottom of the fill well (Figure 4). -
Page 12: Mounting The Seat
WARNING Failure to correctly activate the battery may result in battery gassing and/or premature battery failure. Securing the Steering Arm Parts needed for this procedure: Bolt (1/2 x 3/4 inch) Mounting the Seat Washer (1/2 inch) Parts needed for this procedure: Procedure 1. -
Page 13: Installing The Cover
Installing the Cover Installing the Battery Parts needed for this procedure: Parts needed for this procedure: Bolt (1/4 x 5/8 inch) Cover Nut (1/4 inch) Socket head screw (1/4 x 3/4 inch) Locknut (1/4 inch) Procedure Washer (1/4 inch) 1. Mount the battery with the battery terminals toward Self-tapping screw the hydraulic tank on the machine. -
Page 14: Installing The Cutting Units (For Cutting Unit Models 04610 And 04611 Only)
WARNING Incorrect battery cable routing could damage the tractor and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery Figure 9 cable before connecting the negative (black) 1. -
Page 15: Adding Rear Ballast
Adding Rear Ballast No Parts Required Procedure This unit complies with the ANSI B71.4-2004 Standard Figure 11 when 40 lb of calcium chloride ballast is added to the rear wheel. 1. Pull arm 3. Ball joint 2. Jam nut Important: If a puncture occurs in a tire with calcium chloride, remove the unit from the turf area 7. -
Page 16: Product Overview
Traction and Stopping Pedal Product Overview The traction pedal (Figure 13) has three functions: to Controls make the machine move forward, to move it backward, and to stop the machine. Press the top of the pedal to move forward and the bottom of the pedal to move backward or to assist in stopping when moving forward. -
Page 17: Specifications
Choke Shift Selector To start a cold engine, close the carburetor choke by The shift selector is located on the top of the right hand moving the choke control (Figure 15) forward to the panel (Figure 17). It provides two traction selections Closed position. -
Page 18: Attachments/Accessories
Contact your Wear hearing protection when operating this Authorized Service Dealer or Distributor or go to machine. www.Toro.com for a list of all approved attachments and accessories. Checking the Engine Oil The engine is shipped with 1-3/4 quarts (1.65 liters) (w/filter) of oil in the crankcase;... -
Page 19: Filling The Fuel Tank
4. If the oil level is low, remove the filler cap from the DANGER valve cover and pour oil into the opening in the In certain conditions during fueling, static valve cover until the oil level is up to the Full mark electricity can be released causing a spark which on the dipstick. -
Page 20: Checking The Hydraulic Fluid Level
Toro Premium All Season Hydraulic Fluid (Available in 5 the machine has cooled down so the oil is cold. gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) 2. Remove the cap from the top of the reservoir and check the fluid level. -
Page 21: Checking The Torque Of The Wheel Nuts
An adjustment Toro Distributor for assistance and, if necessary, to the brakes may be required after break-in; refer to replacement parts. -
Page 22: Checking The Safety Interlock System
If engine operating the machine. did not crank, contact your local Toro Distributor for assistance. The purpose of the interlock system (Figure 22) is to 4. Sit on the seat, engage the parking brake, and move prevent the engine from cranking or starting unless the the traction shift selector to neutral. -
Page 23: Preparing The Machine For Mowing
Before Mowing traction shift selector is in the #1 and #2 positions with the parking brake engaged. Inspect the green for debris, remove the flag from the cup, and determine the best direction to mow. Base the Preparing the Machine for direction to mow on the previous mowing direction. -
Page 24: Transport Operation
the direction of mowing from the previous cutting. Replace the flag. 7. Raise the cutting units and empty the grass baskets of all clippings before transporting to the next green. Heavy wet clippings place an undue strain on the baskets and will add unnecessary weight to the machine, thereby increasing the load on the engine, hydraulic system, brakes, etc. -
Page 25: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the torque of the wheel nuts. After the first hour • Change the engine oil and filter. After the first 8 hours •... -
Page 26: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the brake operation. Check the fuel level. Check the engine oil level. -
Page 27: Lubrication
Lubrication • Pull frame shaft and roller (12) (Figure 28) Greasing the Machine Lubricate the grease fittings regularly with No. 2 General Purpose Lithium-Base Grease. If the you operate the machine under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. Locate the grease fitting as follows: •... -
Page 28: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Service the air cleaner foam pre-cleaner after every 50 operating hours and the air cleaner cartridge after every G011197 100 operating hours (more frequently when operating Figure 31 conditions are dusty or dirty). 1. Release the locking clips and remove the air cleaner cover (Figure 32). -
Page 29: Changing The Engine Oil And Filter
Adjusting the Throttle Control 4. When servicing the foam element, check the condition of the paper element. Clean it by gently Proper throttle operation is dependent upon proper tapping it on a flat surface or replace it if needed. adjustment of the throttle control. Before adjusting the 5. -
Page 30: Adjusting The Carburetor And Speed Control
Adjusting the Carburetor and Replacing the Spark Plugs Speed Control Replace the spark plugs after every 800 operating hours. Important: Before the carburetor and speed The recommended air gap is 0.030 inch (0.76 mm) control are adjusted, the throttle and choke controls The correct spark plug to use is a Champion RC 14YC. -
Page 31: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Servicing the Battery An in-line filter is incorporated into the fuel line between Properly maintain the battery electrolyte and keep the the fuel tank and carburetor (Figure 38). Replace the top of the battery clean. -
Page 32: Brake Maintenance
Brake Maintenance WARNING CALIFORNIA Adjusting the Brakes Proposition 65 Warning Battery posts, terminals, and related A brake adjustment rod is located on each side of the accessories contain lead and lead compounds, machine so that the brakes can be equally adjusted. chemicals known to the State of California Adjust the brakes as follows: to cause cancer and reproductive harm. -
Page 33: Controls System Maintenance
Controls System Maintenance Adjusting the Rear Camshaft A camshaft misaligned with the valve bank may cause the following: • No increase in ground speed in the No. 2 (transport) traction selection G011202 • The mow pedal will not stay depressed (in detent) Figure 41 without foot pressure. -
Page 34: Adjusting The Traction Pedal
Adjusting Reverse 1. Press down on the rear of the traction pedal (reverse) until the No. 5 section spool valve is completely pushed in. 2. A. B. 2. Check the distance between the bottom of the pedal and footrest as shown in Figure 44. The distance Figure 43 should be approximately 3/16 inch (5 mm). -
Page 35: Adjusting The Lift Cylinders
3. Rotate the knob 1/4 turn counterclockwise if the shorter than the top of the seat return spring pin. center cutting unit is dropping too late or 1/4 turn Install the boot into the mount grooves. clockwise if the center cutting unit is dropping too 5. -
Page 36: Replacing The Mow/Lift Switch
Replacing the Mow/Lift Switch Important: The spool travel for the 1, 2, and 3 spools must be correct before the mow/lift switch can be adjusted; refer to Adjusting the Rear Camshaft (page 33). 1. Pivot the seat forward and secure it with the support rod. -
Page 37: Hydraulic System Maintenance
If the oil becomes contaminated, contact your local 2. If all threads on the cable end have been used, Toro distributor because the system must be flushed. replace the cables. If necessary, service the pulley Contaminated oil looks milky or black when compared and steering cable under the steering wheel by to clean oil. -
Page 38: Checking The Hydraulic Lines And Hoses
Check the hydraulic lines and hoses daily for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating. G011200 Figure 51 1. Hydraulic filter 3. Fill the replacement filter with Mobil DTE 15M hydraulic fluid. -
Page 39: Storage
Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator’s Manual. Use a rust preventive on bedknives and reel blades. -
Page 40: Troubleshooting
Troubleshooting Engine Problem Possible Cause Corrective Action The engine loses power. 1. The fuel tank is empty. 1. Fill the fuel tank. 2. A fuel line is clogged or there is debris 2. Clean the fuel tank. Use clean in the fuel tank. gasoline. - Page 41 5. An improper suction line(s) is installed. 5. Remove the suction line and replace The line collapsed. with genuine Toro parts. 6. A line fitting has a blockage. 6. Repair as necessary. 7. A motor is excessively worn. 7. Test to verify. Repair or replace the motor.
- Page 42 Problem Possible Cause Corrective Action 9. The pump is excessively worn. 9. Text to verify. Repair or replace the pump. 10. A spool is loose in the valve body. Fluid 10. Replace the spool valve assembly. is leaking past the spool. 11.
- Page 43 Problem Possible Cause Corrective Action The engine does not stop when the shift 1. The traction or seat switch is adjusted 1. Refer to Replacing the Traction Switch selector is in gear as you get off of the incorrectly or is damaged. or Replacing the Seat Switch.
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Page 44: Schematics
Schematics G011211 Electrical Schematic (Rev. A) - Page 45 G011212 Hydraulic Schematic (Rev. A)
- Page 46 Notes:...
- Page 47 Notes:...
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Page 48: Conditions And Products Covered
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.