Napoleon NZ6000-1 Installation And Operating Instructions Manual
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Napoleon NZ6000-1 Installation And Operating Instructions Manual

Napoleon NZ6000-1 Installation And Operating Instructions Manual

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Download this manual See also: Operation & Installation Manual, Installation Instructions and Operating Manual
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
THIS APPLIANCE HAS BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES LTD. AS PER THE STANDARDS: ULC S610, UL 127 FOR FACTORY BUILT
NZ6000-1
SOLID FUEL BURNING
ZERO CLEARANCE
APPLIANCE

SAFETY INFORMATION

WARNING
!
If the information in these instructions are not followed
exactly, a fi re or explosion may result causing property
damage, personal injury or death.
Please read entire manual before you install and use your
heater.
This heater has not been tested with an unvented gas log set.
To reduce risk of fi re or injury, do not install an unvented gas
log set into the heater.
- This heater can be very hot when burning.
- Combustible materials such as fi rewood, wet clothing, etc.
placed too close can catch fi re.
- Children and pets must be kept from touching the heater when
it is hot.
- The chimney must be sound and free of cracks. Before
installing this unit, contact the local building or fi re authority
and follow their guidelines.
- Operate only with the doors tightly closed.
- Burn wood behind the log retainer directly on the fi rebricks.
- Do not use an elevated grate or otherwise raise the fi re.
- This heater is designed to burn natural wood only. Higher
effi ciencies and lower emissions generally result when burning
air dried seasoned hardwoods, as compared to softwoods or to
green or freshly cut hardwoods.
- Do not start a fi re with chemicals or fl uids such as gasoline,
engine oil, etc.
- Do not burn treated wood, coal, charcoal, coloured paper,
cardboard, solvents or garbage.
- Do not let the heater become hot enough for any part to glow
red.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • hearth@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
FIREPLACES.
WARNING
!
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
1.26C

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  • Page 1: Safety Information

    - Do not let the heater become hot enough for any part to glow red. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • hearth@napoleonproducts.com $10.00...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION 2.3.1 FEATURES 2.3.2 HEATING SPECIFICATIONS 2.3.3 ELECTRICAL SPECIFICATIONS 2.3.4 PACKING LIST 2.3.5 EPA COMPLIANCE RATING PLATE INFORMATION HI-EFFICIENCY HEATING INSTALLATION PLANNING LOCATION AND CLEARANCES 3.1.1 VENTILATION OPENINGS OUTSIDE COMBUSTION AIR FLOOR PROTECTION 3.3.1 EMBER STRIP AND HEARTH EXTENSIONS...

  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS ALLOWED BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE ETL LISTING AND MAY VOID THE PRODUCT WARRANTY.

  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...

  • Page 5: Dimensions

    DIMENSIONS GENERAL INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE, CONTACT THE LOCAL BUILDING OR FIRE AUTHORITY AND FOLLOW THEIR GUIDELINES. THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. FOLLOW THE INSTALLATION DIRECTIONS. DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS (EX.
  • Page 6 Combustion and dilution air is brought into the appliance through the fresh air intake collars located on the bottom front sides of the appliance. The combustion air is brought into the fi rebox through many small holes in the airwash located at the top and sides of the opening.

  • Page 7: General Information

    GENERAL INFORMATION 2.3.1 FEATURES Large fi rebox capacity - 4.8 cu. ft. (0.1 cu. m.) • Maximum log length of 32" (813mm) • • Large glass doors for maximum visibility • Long burn time - up to 14 hours • Firebrick lining for fi...

  • Page 8: Rating Plate Information

    FLEX DUCT W/ START COLLAR 10' LENGTH, KEEP FURNISHINGS AND OTHER KEEP FURNIS KEEP FUR REFERENCE 9700539 (WSL) N° DE MODÈLE NZ6000-1 INSTALLATION INSTUCTIONS AND LLATION INST UCTIONS AND LATION INSTUCTIONS AND 6" DIA (FOR BLOW ER AND OUTSI DE AIR COMBUSTIBLE MATERIALS A...

  • Page 9: Hi-Efficiency Heating

    HI-EFFICIENCY HEATING A HOT AIR GRAVITY VENT SYSTEM (NZ221) may be VENTING KIT used to distribute heat to an adjoining room (located either INSTALLATION above, or beside the room containing the appliance) by way of vents. Air fl ow through this vent must be experimented with and the dampers of the grill adjusted manually to suit your requirements.

  • Page 10: Location And Clearances

    LOCATION AND CLEARANCES DO NOT INSTALL INTO ANY AREA HAVING A HEIGHT LESS THAN 7 FEET (2.1M) (CEILING OF ENCLOSURE TO APPLIANCE BOTTOM, EXCLUDING HEARTH HEIGHT). The appliance is shipped with a set-up face that is 1/8" (38m) larger on the top, bottom and each side than the faceplate. Leave the set-up face in place to act as a template when installing the fi...

  • Page 11: Outside Combustion Air

    Insulating the intake liners is recommended in colder climates to prevent condensation from occurring. The Napoleon Model NZ6000-1 takes outside air directly into the appliance through the openings in the left and right hand sides. Decide on the most convenient location for the fresh air inlet ducts and hoods which may be installed above or below fl...

  • Page 12: Floor Protection

    FLOOR PROTECTION 3.3.1 EMBER STRIP AND HEARTH EXTENSIONS HEARTH EXTENSIONS ARE TO BE INSTALLED ONLY AS DESCRIBED TO PREVENT HIGH TEMPERATURES FROM OCCURRING ON CONCEALED COMBUSTIBLE MATERIALS. HEARTH EMBER STRIPS PREVENT BURNING OR HOT PARTICLES FROM INADVERTENTLY FALLING DIRECTLY ON COMBUSTIBLE SURFACES IN THE EVENT THE BUILDING SHOULD SETTLE AND DISTURB THE ORIGINAL CONSTRUCTION.

  • Page 13: Hearth Extension

    3.3.2 HEARTH EXTENSION An acceptable 61½" (1562mm) x 20" (508mm) non-combustible (ie: brick, stone or ceramic tile) hearth extension must be installed. Hearth must HEARTH extend 20" (508mm) in front of the faceplate when it is not elevated (see EXAMPLES local building codes).

  • Page 14: Hearth Examples

    3.3.3 HEARTH EXAMPLES FLUSH HEARTH MIN. 1/4” (6.4mm) TILE OR MARBLE 20” MIN. (508mm) COMBUSTIBLE FLOOR EMBER STRIP MIN. 1” (25mm) CEMENT BOARD RAISED HEARTH 18” MIN. (457mm) ” (165mm) COMBUSTIBLE FLOOR NON-COMBUSTIBLE MATERIALS EMBER STRIP SUCH AS CEMENT BLOCKS OR BRICKS RAISED APPLIANCE MIN.

  • Page 15: Installation

    4.0 INSTALLATION NEVER INSTALL A SINGLE WALL SLIP SECTION OR SMOKE PIPE IN A CHASE STRUCTURE. THE HIGHER TEMPERATURE OF THIS SINGLE WALL PIPE MAY RADIATE SUFFICIENT HEAT TO COMBUSTIBLE CHASE MATERIALS TO CAUSE A FIRE. TO AVOID DANGER OF FIRE, ALL INSTRUCTIONS MUST BE STRICTLY FOLLOWED, INCLUDING THE PROVISION OF AIR SPACE CLEARANCE BETWEEN CHIMNEY SYSTEM AND ENCLOSURE.

  • Page 16: Typical Chimney Installation

    TYPICAL CHIMNEY INSTALLATION RAIN CAP RAIN CAP RAIN CAP STORM COLLAR STORM COLLAR STORM COLLAR ROOF FLASHING ROOF FLASHING ROOF FLASHING 15 FT ATTIC INSULATION ATTIC INSULATION ATTIC INSULATION (4.6m) SHIELD SHIELD SHIELD MINIMUM 15 FT 15 FT 34 FT (4.6m) (4.6m) (10.4m)

  • Page 17: Adding Chimney Sections

    ADDING CHIMNEY SECTIONS Add chimney sections, securely, to the required height. If the chimney system is enclosed within the attic area, a rafter radiation shield is required. 2ft. 3 ft. (0.9m) The chimney must extend at least 3ft (0.9m) above its point of (0.6m) MIN.

  • Page 18: Offset Chimney Installation

    OFFSET CHIMNEY INSTALLATION WARNING CHIMNEY SECTIONS INSTALLED BETWEEN AN OFFSET AND RETURN REQUIRE STRUCTURAL SUPPORT TO REDUCE OFF-CENTER LOADING AND TO PREVENT CHIMNEY SECTIONS FROM SEPARATING AT THE CHIMNEY JOISTS. THE CHIMNEY SHOULD NOT BE BUILT WITH AN OFFSET ANGLE IN EXCESS OF 45° IN CANADA AND 30°...

  • Page 19: Installing Flashing And Storm Collar

    INSTALLING FLASHING AND STORM COLLAR Remove the nails from the shingles above and to the sides of the chimney. Place the fl ashing over the chimney pipe and slide RAIN CAP underneath the sides and upper edge of the shingles. Ensure that CAULKING the chimney pipe is properly centered within the fl...

  • Page 20: Air Cooled Chimney Installation

    AIR COOLED CHIMNEY INSTALLATION Remove the knock out. Cut away the insulation to gain access to the ring. Remove the ring secured by four screws. STARTER COLLAR Slide the starter collar through the insulation wrap and affi x using the four screws removed in step 3. Secure the inner liner of the chimney to the appliance 8"...

  • Page 21: Framing

    5.0 FRAMING IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “ FINISHED” (I.E.: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.

  • Page 22: When Using A Solid Pack Chimney

    WHEN USING A SOLID PACK CHIMNEY Cement board and steel studs on enclosure ceiling not required above 10' (3.1m) ENCLOSURE CEILING FLOOR JOISTS Metal Studs Cement board METAL STUDS CEMENT BOARD Face must have a MINIMUM 7' (2.1m) TO BASE OF THE FIREPLACE minimum 8' (2.4m) height of cement board depending...

  • Page 23: Minimum Clearance To Combustibles

    MINIMUM CLEARANCE TO COMBUSTIBLES Framed Enclosure Rear - 0" (0mm) to stand-offs (rear) Sides - 6" (152mm) to sides* Ceiling - 120" (3048mm) from the base of the appliance (unless shielded (enclosure) with metal studs and cement board) Ceiling - 84" (2134mm) from the base of the appliance (in front of appliance) Chimney - 2"...

  • Page 24: Minimum Mantel Clearances

    MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED.

  • Page 25: Finishing

    6.0 FINISHING USE ONLY A NON-COMBUSTIBLE MATERIAL TO FINISH THE FACE OF THE APPLIANCE. A NON-COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD IS REQUIRED FOR THIS PURPOSE. VENTILATION OPENINGS ARE REQUIRED IN ENCLOSURES UP TO 96" (2438mm) HIGH. THEY ARE RECOMMENDED FOR ALL ENCLOSURES. ABOVE 84"...

  • Page 26: Keystone Installation

    KEYSTONE INSTALLATION Secure the faceplate to the appliance, using the 12 screws supplied. Start all 12 screws, then tighten evenly. DOOR HANDLE INSTALLATION RIGHT DOOR HANDLE (OPERATING) Insert the door rod through the round hole of the latch ensuring the fl at edge of the “ D” shaped hole points towards the hinges.

  • Page 27: Door Installation

    DOOR INSTALLATION Place brass washers onto the faceplate hinge bushing (2 extra washers are supplied in order to level the doors if needed). Slide the door hinge pin into the faceplate hinge bushing. To remove the doors, open them slightly and lift them out of the faceplate hinge bushings.

  • Page 28: Secondary Air Tube Removal / Installation

    SECONDARY AIR TUBE REMOVAL / INSTALLATION Place the gasket and the secondary air tube W010-1594 against the rear of the firebox onto the studs and secure using brass nuts.

  • Page 29: Firebrick And Baffle Installation

    FIREBRICK AND BAFFLE INSTALLATION OPERATION OF THE APPLIANCE WITHOUT THE BAFFLES CAN RESULT IN EXCESSIVE TEMPERATURES THAT COULD DAMAGE THE APPLIANCE, CHIMNEY AND THE SURROUNDING ENCLOSURE. The by-pass damper should be in the "OPEN" position when using the spark screen, during start-up, when loading fuel and in warmer months where less heat is preferred.

  • Page 30: Optional Nz64 Blower Installation

    6.10 OPTIONAL NZ64 BLOWER INSTALLATION ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH LOCAL CODES AND WITH THE NATIONAL ELECTRIC CODE ANSI/NF NO. 70-CURRENT (IN THE UNITED STATES), OR WITH THE CURRENT CSC22.1 CANADIAN ELECTRIC CODE (IN CANADA). NOTE: Consideration should be made for blower location as the closer to the appliance the greater the air fl...
  • Page 31 Connect the 6” (152.4mm) collar to the blower opening located on the side of the appliance. An optional opening is covered on the other side of the appliance. If this location is preferred, switch the cover plate and collar. Secure by reaching through the collar and bending the tabs. Use sealant to ensure that the connection is air tight.

  • Page 32: Nz150-Kt Kit

    Connect the 6” (152mm) liner to the appliance and blower collars. Secure using 3 screws on each end and seal with caulking. Liner supplied stretches to a maximum of 10’ (3.1m). Insert the fi lter into the grill. Foam gasket [ ”...

  • Page 33: Smoke Shelf

    6.13 SMOKE SHELF To reduce smoke spillage due to a poor chimney draft, the NZ6000-1 can be equipped with an smoke shelf extension.

  • Page 34: Selecting Wood

    7.0 SELECTING WOOD WARNING THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN TREATED WOOD, COAL, CHARCOAL, COLOURED PAPER, CARDBOARD, SOLVENTS OR GARBAGE. THIS APPLIANCE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THE APPLIANCE.

  • Page 35: Operation

    8.0 OPERATION Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected. TIPS FOR BURNING: Create a large fi re to heat up the appliance before adjusting to a slower burn. • • To create a large, quick burning fi...

  • Page 36: Draft Control

    fl ue until the chimney begins to draw. When a fi re is burning, open the door slowly to avoid drawing smoke into the room. A properly installed Napoleon appliance should not smoke. If yours does, check the following: Has the chimney had...

  • Page 37: Fire Extinguishers And Smoke Detectors

    FIRE EXTINGUISHERS AND SMOKE DETECTORS All homes with a solid fuel burning appliance should have at least one fi re extinguisher in a central location, known to all, at least one smoke detector and carbon monoxide (CO) detector in the room containing the appliance.

  • Page 38: Starting The Fire

    STARTING THE FIRE ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT DURING START UP AND RE-FUELING OR WHEN USING THE SPARK SCREEN. ALWAYS WEAR GLOVES TO PREVENT INJURY. DO NOT LEAVE THE FIRE UNATTENDED WHEN THE DOOR IS UNLATCHED OR WHEN USING A SPARK SCREEN AS UNSTABLE WOOD COULD FALL OUT OF THE FIRE CHAMBER CREATING A FIRE HAZARD TO YOUR HOME.
  • Page 39 D. To maintain a brisk fi re, a hot E. Slowly add larger wood (2x4 F. When the fi re seems to be at size pieces). Lay the pieces coal bed must be established its peak, medium sized logs length wise from side to side and maintained.

  • Page 40: Flash Fires

    FLASH FIRES A fl ash fi re is a small fi re burned quickly when you don't need much heat. After your kindling has "caught", load at least 3 pieces of wood, stacked loosely. Burn with the draft control fully open or closed only slightly.

  • Page 41: Maintenance

    9.0 MAINTENANCE ASH REMOVAL PROCEDURES IMPROPER DISPOSAL OF ASHES RESULT IN FIRES. DO NOT DISCARD ASHES IN CARDBOARD BOXES, DUMP IN BACK YARDS, OR STORE IN GARAGES. IF USING A VACUUM TO CLEAN UP ASHES, BE SURE THE ASHES ARE ENTIRELY COOLED. USING A VACUUM TO CLEAN UP WARM ASHES COULD CAUSE A FIRE INSIDE THE VACUUM.

  • Page 42: Run-Away Or Chimney Fire

    RUN-AWAY OR CHIMNEY FIRE A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. CHIMNEY FIRES ARE NOT COVERED BY THE LIFETIME LIMITED WARRANTY. CAUSES: • Using incorrect fuel, or small fuel pieces which would normally be used as kindling. •...

  • Page 43: Glass And Gasket Replacement

    GLASS AND GASKET REPLACEMENT MAKE SURE THAT THE GLASS AND GASKET ARE FULLY INSTALLED DOWN INTO THE GLASS RETAINER. IF THE GLASS PROTRUDES TOO FAR OUT OF THE RETAINER, THE GLASS WILL SHATTER WHEN THE DOOR IS CLOSED. At the end of each burning season inspect the door gasket ensuring that it is not worn or loose. Replace with proper fi...

  • Page 44: Nz64 Blower Replacement

    NZ64 BLOWER REPLACEMENT A. Remove the grill and filter by removing the 2 securing screws. B. Remove the nut securing the blower bracket to the housing. C. Lift the handles to pull the blower and bracket off of the stud. D.

  • Page 45: Replacements

    LEFT SIDE FIREBRICK W010-1399 BAFFLE W660-0065 HEAT SENSOR W010-1180 ASH LIP ASSEMBLY W715-0628 ANDIRONS W185-0020 GRATE W385-0334 NAPOLEON LOGO W410-0026 10" (254mm) x 6" (152mm) AIR SUPPLY VENT W010-1594 SECONDARY AIR TUBE W290-0121 GASKET, SECONDARY AIR TUBE W450-0028 NUT, HEX BRASS...
  • Page 46 ACCESSORIES PART NO. DESCRIPTION H335-K ARCHED DOORS - BLACK H335-SCB ARCHED DOORS - SATIN CHROME BEVELLED H335-WI ARCHED DOORS - WROUGHT IRON FACEPLATE ARCHED - BLACK FPSC FACEPLATE ARCHED - SATIN CHROME FPWI FACEPLATE ARCHED - WROUGHT IRON UPPER GRILL ARCHED - BLACK UPPER GRILL ARCHED - GOLD PLATED UGSC UPPER GRILL ARCHED - SATIN CHROME...

  • Page 47: Troubleshooting Guide

    11.0 TROUBLESHOOTING GUIDE SYMPTOM PROBLEM TEST SOLUTION Smoke enters the room Cold air blockage in chimney. Burn a piece of newspaper to establish a draft. during start-up. Kindling does not start - Cold air blockage in chimney. Burn a piece of newspaper to establish a draft. fi...

  • Page 48: Warranty

    All parts replaced under the President’ s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON will provide replacement parts at 50% of the current retail price.

  • Page 49: Service History

    13.0 SERVICE HISTORY 43.1...

  • Page 50: Notes

    14.0 NOTES 44.1...
  • Page 51 44.1...
  • Page 53 D’ INSTALLATION ET D’ OPÉRATION É É É É É É NZ6000-1 APPAREIL DE CHAUFFAGE À COMBUSTIBLE SOLIDE DÉGAGEMENT ZÉRO CONSIGNES DE SÉCURITÉ AVERTISSEMENT Si ces instructions ne sont pas suivies à la lettre, un incendie ou une explosion pourraient s’ ensuivre, causant des dommages matériels, des blessures corporelles ou des...

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