Related Manuals for Hobart 210 MVP
Summary of Contents for Hobart 210 MVP
- Page 1 OM-260 274C 2013−06 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Arc Welding Power Source And Wire Feeder Handler 210 MVP And H100S4-10 Gun File: MIG (GMAW) www.HobartWelders.com...
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Page 2: Table Of Contents
............Hobart is registered to SECTION 6 −... -
Page 3: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2011−10 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. - Page 4 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.
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Page 5: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. BATTERY EXPLOSION can injure. D Do not install or place unit on, over, or near D Do not use welder to charge batteries or jump combustible surfaces. start vehicles unless it has a battery charging feature designed for this purpose. -
Page 6: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer. -
Page 7: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2011−10 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. - Page 8 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un les sources de soudage onduleur UNE FOIS incendie ou une explosion. l’alimentation coupée. Le soudage effectué sur des conteneurs fermés tels D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peut décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.
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Page 9: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
ACCUMULATIONS LES BOUTEILLES peuvent exploser risquent de provoquer des blessures si elles sont endommagées. ou même la mort. Les bouteilles de gaz comprimé contiennent du gaz sous haute pression. Si une bouteille est D Fermer l’alimentation du gaz comprimé en cas endommagée, elle peut exploser. -
Page 10: Proposition Californienne 65 Avertissements
Les PIÈCES MOBILES peuvent RAYONNEMENT HAUTE causer des blessures. FRÉQUENCE (H.F.) risque provoquer des interférences. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement D Le rayonnement haute fréquence (H.F.) peut tels que des rouleaux de commande. provoquer des interférences avec les équi- pements de radio−navigation et de com- LES FILS DE SOUDAGE peuvent... -
Page 11: Principales Normes De Sécurité
2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: is available as a free download from the American Welding Society at 800-463-6727, website: www.csa-international.org). http://www.aws.org or purchased from Global Engineering Documents Safe Practice For Occupational And Educational Eye And Face Protec- (phone: 1-877-413-5184, website: www.global.ihs.com). -
Page 12: Section 3 − Definitions
SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Drive rolls can injure fingers. Safe32 2012−05 3-2. Miscellaneous Symbols And Definitions Some symbols are found only on CE products. -
Page 13: Section 4 − Specifications
A complete Parts List is available at www.HobartWelders.com SECTION 4 − SPECIFICATIONS 4-1. Serial Number And Rating Label Location The serial number and rating information for this product is located on the back. Use rating label to determine input power requirements and/or rated output. -
Page 14: Duty Cycle And Overheating
A complete Parts List is available at www.HobartWelders.com 4-4. Duty Cycle And Overheating Duty Cycle is percentage of 10 230 VAC minutes that unit can weld at rated load without overheating. If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. -
Page 15: Volt-Ampere Curves
A complete Parts List is available at www.HobartWelders.com 4-5. Volt-Ampere Curves The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding power source. Curves of other settings fall between the curves shown. 230 VAC 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 Amperage 115 VAC... -
Page 16: Section 5 − Installation
A complete Parts List is available at www.HobartWelders.com SECTION 5 − INSTALLATION 5-1. Selecting A Location Location And Airflow Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20. Do not move or operate unit where it could tip. -
Page 17: Installing Welding Gun
A complete Parts List is available at www.HobartWelders.com 5-4. Installing Welding Gun Drive Assembly Spool Gun MIG Gun Gun Securing Thumbscrew Gun End Loosen thumbscrew. Insert end É É É É through opening until it bottoms against drive assembly. Tighten thumbscrew. -
Page 18: Installing Gas Supply
A complete Parts List is available at www.HobartWelders.com 5-7. Installing Gas Supply Obtain gas cylinder and chain to running gear, wall, other stationary support so cylinder cannot fall and break off valve. DO NOT use Argon/Mixed gas regulator/flowmeter with shielding gas. See Accessories/Consumables for Cylinder Valve optional CO gas regulator/flowmeter. -
Page 19: Electrical Service Guide
A complete Parts List is available at www.HobartWelders.com 5-8. Electrical Service Guide Elec Serv 2011−08 Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source. In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating of the circuit protection device. -
Page 20: Multi−Voltage Plug (Mvp) Connection
A complete Parts List is available at www.HobartWelders.com 5-10. Multi−Voltage Plug (MVP) Connection Selecting Plug Do not cut off power cord con- nector and rewire. The power cord connector and plugs will work with standard NEMA re- ceptacles. Modifying power cord, connector, and plugs will void product warranty. -
Page 21: Connecting Input Power
A complete Parts List is available at www.HobartWelders.com 5-11. Connecting Input Power Align arrows before threading together 250 332-B Do Not modify or rewire receptacle Supply correct input power (see Section Receptacle NEMA Type 5-20R connection. 4-1). (Customer Supplied) Do Not cut off power cord connector For 115 VAC input power, a 20 ampere Plug −... -
Page 22: Connecting 1−Phase Input Power For 230 Vac Input
A complete Parts List is available at www.HobartWelders.com 5-12. Connecting 1−Phase Input Power For 230 VAC Input Tools Needed: =GND/PE Earth Ground 230 VAC, 1 input4 2012−05 − Ref. 803 766-C / 250 332-B Installation must meet all National and Input Power Cord Connect input conductors L1 and L2 to dis- connect device line terminals. -
Page 23: Connecting 1-Phase Input Power For 115 Vac Input
A complete Parts List is available at www.HobartWelders.com 5-13. Connecting 1-Phase Input Power For 115 VAC Input Installation must meet all National and Local Codes − have only qualified persons make this installation. Always connect green or green/ yellow conductor supply grounding terminal first, and never to a line terminal. -
Page 24: Connecting Optional Spool Gun
A complete Parts List is available at www.HobartWelders.com 5-15. Connecting Optional Spool Gun Drive Assembly Spool Gun Gun Securing Thumbscrew Gun End Loosen thumbscrew. Insert end through opening until it bottoms against drive assembly. Tighten Spool Gun thumbscrew. Spool gun must be inserted completely to prevent leakage of Ç... -
Page 25: Threading Welding Wire
A complete Parts List is available at www.HobartWelders.com 5-16. Threading Welding Wire Wire Spool Welding Wire Inlet Wire Guide Pressure Adjustment Knob Drive Roll Gun Conduit Cable Lay gun cable out straight. Tools Needed: Hold wire tightly to keep it from unraveling. -
Page 26: Section 6 − Operation
A complete Parts List is available at www.HobartWelders.com SECTION 6 − OPERATION 6-1. Controls 250 650-A Wire Speed Control Reset power switch/supplementary Switch must “click” into detent protector. Control varies the rate of wire being fed position. DO NOT switch under load. through the welding gun. -
Page 27: Weld Parameter Chart
A complete Parts List is available at www.HobartWelders.com 6-2. Weld Parameter Chart 250 015-B OM-260 274 Page 25... -
Page 28: Section 7 − Maintenance &Troubleshooting
A complete Parts List is available at www.HobartWelders.com SECTION 7 − MAINTENANCE &TROUBLESHOOTING 7-1. Routine Maintenance Disconnect power before maintaining. Maintain more often during severe conditions. n = Check Z = Change ~ = Clean l = Replace Reference * To be done by Factory Authorized Service Agent l Unreadable Labels ~ Weld Terminals l Damaged Gas Hose... -
Page 29: Drive Motor Protection
A complete Parts List is available at www.HobartWelders.com 7-3. Drive Motor Protection Drive motor protection circuit protects drive motor from overload. If drive motor becomes inoperative, release gun trigger and wait until protection circuit resets allowing drive motor to feed wire again. 7-4. -
Page 30: Changing Nozzle, Contact Tip, Adapter And Liner, And Cleaning Gun Casing
A complete Parts List is available at www.HobartWelders.com 7-5. Changing Nozzle, Contact Tip, Adapter And Liner, And Cleaning Gun Casing Turn off welding power source. Nozzle Contact Tip Tip Adapter Wire size stamped on tip − check and match wire size. Head Tube Cut off wire and... -
Page 31: Replacing Switch And/Or Head Tube
A complete Parts List is available at www.HobartWelders.com 7-6. Replacing Switch And/Or Head Tube Turn Off welding power source /wire feeder and disconnect gun. Remove screws (5) and nuts (4). Remove handle halves. Remove switch housing. Install new switch and connect leads (polarity is important). -
Page 32: Troubleshooting Table
A complete Parts List is available at www.HobartWelders.com 7-7. Troubleshooting Table Trouble Remedy Secure power cord plug in receptacle (see Section 5-11). No weld output; wire does not feed; fan does not run. Replace building line fuse or reset circuit breaker if open. Place Power switch in On position (see Section 6-1). -
Page 33: Section 8 − Electrical Diagram
SECTION 8 − ELECTRICAL DIAGRAM 249 315-A Figure 8-1. Circuit Diagram OM-260 274 Page 31... -
Page 34: Section 9 − Gmaw Welding (Mig) Guidelines
SECTION 9 − GMAW WELDING (MIG) GUIDELINES 9-1. Typical GMAW (MIG) Process Connections Weld current can damage electronic parts in vehicles. Disconnect both battery cables before welding on a vehicle. Place work clamp as Regulator/ close to the weld as possible. Flowmeter Wire Feeder/ Power Source... -
Page 35: Holding And Positioning Welding Gun
9-3. Holding And Positioning Welding Gun Welding wire is energized when gun trigger is pressed. Before lowering helmet and pressing trigger, be sure wire is no more than 1/2 in. (13 mm) past end of nozzle, and tip of wire is positioned correctly on seam. Hold Gun and Control Gun Trigger Workpiece... -
Page 36: Gun Movement During Welding
9-5. Gun Movement During Welding Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for wide groove weld joints or bridging across gaps, a weave bead or multiple stringer beads works better. Stringer Bead − Steady Movement Along Seam Weave Bead −... - Page 37 9-8. Troubleshooting − Excessive Spatter Excessive Spatter − scattering of molten metal particles that cool to solid form near weld bead. S-0636 Possible Causes Corrective Actions Wire feed speed too high. Select lower wire feed speed. Voltage too high. Select lower voltage range. Electrode extension (stickout) too long.
- Page 38 9-11. Troubleshooting − Lack Of Penetration Lack Of Penetration − shallow fusion between weld metal and base metal. Lack of Penetration Good Penetration S-0638 Possible Causes Corrective Actions Improper joint preparation. Material too thick. Joint preparation and design must provide access to bottom of groove while maintaining proper welding wire extension and arc characteristics.
- Page 39 9-14. Troubleshooting − Waviness Of Bead Waviness Of Bead − weld metal that is not parallel and does not cover joint formed by base metal. S-0641 Possible Causes Corrective Actions Welding wire extends too far out of nozzle. Be sure welding wire extends not more than 1/2 in. (13 mm) beyond nozzle. Unsteady hand.
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Page 40: Troubleshooting Guide For Semiautomatic Welding Equipment
9-16. Common GMAW (MIG) Shielding Gases This is a general chart for common gases and where they are used. Many different combinations (mixtures) of shielding gases have been developed over the years. The most commonly used shielding gases are listed in the following table. - Page 41 Problem Probable Cause Remedy Wire feeds, but no gas flows. Gas cylinder empty. Replace empty gas cylinder. Gas nozzle plugged. Clean or replace gas nozzle. Gas cylinder valve not open or flowmeter not adjusted. Open gas valve at cylinder and adjust flow rate. Restriction in gas line.
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Page 42: Section 10 − Accessories/Consumables
For CO shielding gas. Use with replacement gas 237 702** Regulator/Flowmeter hose 144 108. *Available at farm and tool supply retailers. ** Available at Hobart/Miller welding distributors. 10-2. Consumables Item Hobart Package No.* Miller Package No.** Contact Tips .023/.025 in (0.6 mm) - Page 43 Effective January 1, 2013 5/3/1 WARRANTY applies to all Hobart welding equipment, plasma cutters and spot welders with a Warranty Questions? serial number preface of MD or newer. Call This limited warranty supersedes all previous Hobart warranties and is exclusive with 1-800-332-3281 no other guarantees or warranties expressed or implied.
- Page 44 Thank you for purchasing Hobart. Our trained technical support team is dedicated to your satisfaction. For questions regarding performance, op- eration, or service, contact us! Resources Available Always provide Model Name and Serial/Style Number. To locate a Service Center: Call 1-800-332-3281 or visit our website at www.HobartWelders.com/wheretobuy...