Pioneer PD-F1007 Service Manual
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Pioneer PD-F1007 Service Manual

Pioneer PD-F1007 Service Manual

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FILE-TYPE COMPACT DISC PLAYER
PD-F1007
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
PD-F1007
MY
CONTENTS
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. SCHEMATIC DIAGRAM ................................... 10
4. PCB CONNECTION DIAGRAM ....................... 22
5. PCB PARTS LIST ............................................. 30
6. ADJUSTMENT .................................................. 34
7. GENERAL INFORMATION .............................. 44
7.1 PARTS ....................................................... 44
7.1.1 IC ....................................................... 44
7.1.2 DISPLAY ........................................... 47
PIONEER ELECTRONIC CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1999
Power Requirement
AC220-230V
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
KEYBORD
INPUT
7.2 DIAGNOSIS ................................................ 48
7.2.1 DISASSEMBLY ................................. 48
7.2.2 ERROR CCHECK DISPLAY ............. 51
7.2.3 EXPLANATION OF DISC
DETECTION ...................................... 52
7.3 BLOCK DIAGRAM ...................................... 54
8. PANEL FACILITIES AND SPECIFICATIONS
....................................................... 55
T–ZZR FEB. 1999 Printed in Japan
ORDER NO.
RRV2105
Remarks

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  • Page 1 PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER ELECTRONIC CORPORATION 1999 T–ZZR FEB.

  • Page 2: Safety Information

    If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. IMPORTANT LASER DIODE CHARACTERISTICS THIS PIONEER APPARATUS CONTAINS MAXIMUM OUTPUT POWER: 7 mw LASER OF CLASS 1. WAVELENGTH: 780 – 785 nm...

  • Page 3: Exploded Views And Parts List

    PD-F1007 2. EXPLODED VIEWS AND PARTS LIST NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 4 PD-F1007 2.2 EXTERIOR (1/2) ∗ (1/2) Refer to " 2.3 EXTERIOR (2/2)". 11 (1/2) (2/2) 11 (2/2) Hood Base Assy Refer to " 2.5 FRONT PANEL ASSY SECTION".
  • Page 5 PD-F1007 Hood Base Assy Section No. 14: Center Pole 14 (2/2) ∗ 14 (1/2) ∗ No. 11: Trans Cover 11(1/2) ∗ 11(2/2) EXTERIOR (1/2) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. MAIN BOARD ASSY PWZ3823...
  • Page 6 PD-F1007 2.3 EXTERIOR (2/2) Refer to " 2.4 FLOAT BASE ASSY SECTION". ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗...
  • Page 7 PD-F1007 EXTERIOR (2/2) PARTS LIST Mark No. Description Part No. SENSOR BOARD ASSY PWZ3781 SELECT BOARD ASSY PWZ3785 LOADING BOARD ASSY PWZ3788 LOADING SW BOARD ASSY PWZ3790 RADIATE BOARD ASSY PWZ3791 RECEIVE BOARD ASSY PWZ3792 VOLUME BOARD ASSY PWZ3866 Clamp Spring...
  • Page 8 PD-F1007 2.4 FLOAT BASE ASSY SECTION FLOAT BASE ASSY SECTION PARTS LIST Mark No. Description Part No. Gear 1 PNW2052 Gear 2 PNW2053 Gear 3 PNW2054 Carriage Base PNW2699 Pickup Assy - S PEA1335 D.C. Motor Assy (SPINDLE) PEA1235 Carriage DC Motor Assy...

  • Page 9: Front Panel Assy Section

    PD-F1007 2.5 FRONT PANEL ASSY SECTION FRONT PANEL ASSY SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. FC Cover PNM1323 DISPLAY BOARD ASSY PWZ3840 PCB Cover PNM1324 FUNCTION BOARD ASY PWZ3847 LED Lens PNW2019 HEADPHONE BOARD ASSY PWZ3860 18P F·F·C/30V...

  • Page 10: Schematic Diagram

    PD-F1007 3. SCHEMATIC DIAGRAM Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". 3.1 MECHANISM BOARD, DOOR MOTOR BOARD, DOOR SW BOARD, LED BOARD and PICKUP Large size ASSEMBLIES...
  • Page 11 PD-F1007 3.2 LOADING SW, LOADING BOARD, SENSOR BOARD, RECIEVE BOARD, RADIATE BOARD and SELECT BOARD ASSEMBLIES LOADING BOARD ASSY (PWZ3788) LOADING SW ASSY (PWZ3790) CN203 REAF SW VSK1011 LOADING MOTOR VXM1033 SENSOR BOARD ASSY VOLUME BOARD ASSY (PWZ3781) 1.5k (PWZ3866)

  • Page 12: Main Board Assy

    PD-F1007 3.3 MAIN BOARD ASSY CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY ROHM CO., FOR IC35 AND IC36. MAIN 2 23 BOARD ASSY (PWZ3823) 1.8V -0.7V 1.8V 1.6V 1.6V 1.6V...
  • Page 13 PD-F1007 IC301(CXD2529Q) :PLAY MODE 3 - 4 PIN No. Voltage(V) 1.2-1.3 1.2-1.4 0.05 PIN No. 50-55 Voltage(V) 2.6-2.7 PIN No. 84-86 89-90 91-92 93-95 Voltage(V) J501...
  • Page 14 PD-F1007...
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  • Page 18 PD-F1007 Waveforms ∗1 50T-JUMP: After switching to the pause mode, press Main Board Assy the manual search key. ∗2 FOCUS-IN: Press the play key without loading a disc. Note: The encircled numbers denote measuring point in the schematic diagram. TP1-Pin 1: PLAY MODE (RF)
  • Page 19 PD-F1007 IC202-Pin 9: TRACK SEARCH MODE IC301-Pin 54 : PLAY MODE (1kHz) (CADR) (BCK) 2V/div 200msec/div 2V/div 500nsec/div – GND – GND IC301-Pin 50 : PLAY MODE (1kHz) IC301-Pin 27 : PLAY MODE (MDP) 2V/div 2 µsec/div (LRCK) 2V/div 10 µsec/div –...

  • Page 20: Display Board Assy

    PD-F1007 3.4 DISPLAY BOARD, FUNCTION BOARD, HEADPHONE BOARD and POWER BOARD ASSEMBLIES DISPLAY BOARD ASSY S701 : MODE S702 : CLEAR S703 : PROGRAM S704 : RANDOM CN351 S705 : TIME/CHARA S706 : POWER DISPLAY BOARD ASSY S707 : SINGLE LOADER ACCESS...

  • Page 21: Power Board Assy

    PD-F1007 POWER BOARD ASSY (PWZ3853) CN11 LIVE CN12 KEY BOARD ASSY (PWZ3836) HEADPHONE BOARD ASSY (PWZ3860) CN401 FUNCTION BOARD ASSY FUNCTION BOARD ASSY S751–S760 : DIRECT CUSTOM (1–10) S761 : Track/Manual search (reverse direction) (PWZ3847) S762 : Track/Manual search (forward direction)

  • Page 22: Pcb Connection Diagram

    PD-F1007 4. PCB CONNECTION DIAGRAM 4.1 MECHANISM BOARD, DOOR MOTOR BOARD, DOOR SW BOARD and LED BOARD ASSEMBLIES SIDE A NOTE FOR PCB DIAGRAMS: MECHANISM BOARD ASSY 1. Part numbers in PCB diagrams match those in the schematic diagrams. CARRIAGE 2.
  • Page 23 PD-F1007 4.2 LOADING SW, LOADING BOARD, SENSOR BOARD, RECIEVE BOARD, RADIATE BOARD, SELECT BOARD and VOLUME BOARD ASSEMBLIES SIDE A LOADING BOARD ASSY LOADING SW ASSY CN203 (PNP1452-B) (PNP1452-B) RADIATE BOARD ASSY VOLUME BOARD ASSY (PNP1452-B) SENSOR BOARD ASSY RECIEVE...
  • Page 24 PD-F1007 4.3 MAIN BOARD ASSY, HEADHONE and KEY BOARD ASSY SIDE A MAIN BOARD ASSY IC23 IC35 IC31 IC202 IC21 IC25 Q351 IC36 IC32 IC201 IC203 IC34 Q391 Q151 VR152 VR153 VR156 VR151 VR155 VR154 CN701 CN610 To PICKUP ASSY...
  • Page 25 PD-F1007 SIDE A Q404 Q151 Q414 Q413 Q424 Q403 Q423 VR153 HEADPHONE BOARD ASSY (PNP1451-D) KEY BOARD ASSY CN702 (PNP1450-A) J1601 J631 J651...
  • Page 26 PD-F1007 MAIN BOARD ASSY IC406 IC408 IC407 SIDE B Q470 IC405 Q471 IC401 Q426 Q451 IC341 Q425 Q405 Q415 IC301 Q152 SIDE B KEY BOARD ASSY (PNP1450-A)
  • Page 27 PD-F1007 SIDE B Q382 Q363 Q381 IC352 IC301 Q152 IC331 IC151 Q406 Q416 Q362 IC351...
  • Page 28 PD-F1007 4.4 DISPLAY BOARD and FUNCTION BOARD ASSEMBLIES SIDE A DISPLAY BOARD ASSY J801 CN351 (PNP1451-D) FUNCTION BOARD ASSY (PNP1451-D)
  • Page 29 PD-F1007 4.5 POWER BOARD ASSY SIDE A POWER BOARD ASSY CN11 LIVE NEUTRAL (PNP1451-D)

  • Page 30: Pcb Parts List

    PD-F1007 5. PCB PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 31 PD-F1007 Mark No. Description Part No. Mark No. Description Part No. RECIEVE BOARD ASSY CEAT101M50 C427, C428, C433, C434, C439, C440 CEAT220M25 SEMICONDUCTORS C131–C133, C211, C212 CEAT330M16 Q621 PT381FBC C169, C170, C415, C416 CEAT4R7M50 CEATR22M50 OTHERS C309 CEATR47M50 CABLE HOLDER...
  • Page 32 PD-F1007 Mark No. Description Part No. Mark No. Description Part No. CAPACITORS JA401, JA402 2P JACK DKB1031 C751, C752 CKPUYF103Z25 JA321 OPTICAL LINK OUT GP1F32T CN351 CONNECTOR HLEM18S-1 JA393 JACK PKN1005 OTHERS X401 XTAL. RES. (16.9344MHz) PSS1008 CABLE HOLDER(12P) 51063-1205...
  • Page 33 PD-F1007 Mark No. Description Part No. OTHERS 3P CABLE HOLDER 51048-0300 J501 JUMPER WIRE D20PDY0355G JA501 JACK RKN1002 DOOR MOTOR BOARD ASSY OTHERS 3P CABLE HOLDER 51048-0300 4P CABLE HOLDER 51048-0400 J631 JUMPER WIRE D20PDY0445G DOOR SW BOARD ASSY OTHERS...

  • Page 34: Spindle Motor

    PD-F1007 6. ADJUSTMENT 6.1 PREPARATIONS 6.1.1 Jigs and Measuring Instruments 8 cm DISC CD TEST DISC screwdriver screwdriver screwdriver (With at last about 20 (YEDS-7) (small) (medium) (large) minutes recording) Dual-trace Precise Ball point hexagon wrench Low-frequency oscilloscope Digital multi meter screwdriver (size: 1.5mm)
  • Page 35 PD-F1007 6.2 ADJUSTMENT 6.2.1 How to Start/Cancel Test Mode TEST MODE : ON POWER Short Point Short Point Power Switch : ON MAIN BOARD ASSY MAIN BOARD ASSY TEST MODE : PLAY TEST DISC : YEDS-7 MODE CLOSE OPEN inwards...
  • Page 36 PD-F1007 6.2.3 Check and Adjustment 1. Disc-detect Circuit Adjustment MAIN BOARD ASSY (Peak hold circuit) INPUT OUTPUT Digital multi meter (Under Base) VR601 TP601 VOLUME BOARD ASSY Photocell for detection Peak hold voltage (mV) Revised voltage (mV) to 840 840 to 860...
  • Page 37 PD-F1007 Step 15: Do steps 6-10 again. In step 10, the number that Step 1: Connect all equipment as shown in the diagram. appears on the Digital Multi Meter should be Step 2: Turn on the power of the CD player. Put the test between 900-1150 mV.
  • Page 38 PD-F1007 2. Focus Offset Adjustment Test mode DC voltage VR154 0±50mV None disc MAIN BOARD ASSY Oscilloscope DC Mode V: 5mV/div H: 10mSec/div Player START (CN201) Prove (10:1) MAIN BOARD ASSY 3. Grating Adjustment Turn counterclockwise from null. Locate null.
  • Page 39 PD-F1007 4. Tracking Error Balance Adjustment Test mode SPDL servo CLOSE FOCUS servo CLOSE TRKG servo OPEN Innermost TEST DISC circumference VR155 (1 TRK) PLAY MAIN BOARD ASSY Oscilloscope DC Mode V: 10mV/div Player START H: 5mSec/div Low pass filter 1...
  • Page 40 PD-F1007 6. RF Level Adjustment Test mode SPDL servo CLOSE FOCUS servo CLOSE 1.2VP-P TRKG servo CLOSE ±0.1V Innermost TEST DISC circumference VR153 (1 TRK) PLAY MAIN BOARD ASSY Oscilloscope AC Mode V: 50mV/div H: 10mSec/div Player START (CN201) Prove (10:1) MAIN BOARD ASSY 7.
  • Page 41 PD-F1007 8. RF Level Adjustment Check Test mode CLOSE SPDL servo FOCUS servo CLOSE TRKG servo CLOSE 1.2VP-P ±0.1V Innermost TEST DISC circumference VR153 (1 TRK) PLAY MAIN BOARD ASSY Make adjustment if the value exceeds the specified range. Oscilloscope...
  • Page 42 PD-F1007 10. Focus Best Adjustment Test mode SPDL servo CLOSE FOCUS servo CLOSE TRKG servo CLOSE Innermost TEST DISC circumference VR156 (1 TRK) Adjust the RF level to maximum, with PLAY MAIN BOARD ASSY the focus error voltage within ±150mV.
  • Page 43 PD-F1007 12. Focus Best Adjustment Adjust this point only if adjustment was made in item 10. Test mode SPDL servo CLOSE FOCUS servo CLOSE TRKG servo CLOSE Innermost TEST DISC circumference VR156 (1 TRK) Adjust the RF level to maximum, with PLAY the focus error voltage within ±150mV.

  • Page 44: General Information

    PD-F1007 7. GENERAL INFORMATION ¶ The information shown in the list is basic information and may not 7.1 PARTS correspond exactly to that shown in the schematic diagrams. 7.1.1 IC PD4997A (IC701: DISPLAY BOARD ASSY) Display Control Micro-computer Pin Function No.
  • Page 45 PD-F1007 PD4996C(IC351: MAIN BOARD ASSY) System Control Micro-computer Pin Function No. Symbol Name I/O Description No. Symbol Name I/O Description P16/ANI6 SYNC1 Synchronization input 1 P120/RTP0 DLAT DAC control data, latch pulse output (pull-up required) 2 P121/RTP1 XLAT LSI control data, latch pulse output...
  • Page 46 PD-F1007 No. Symbol Name I/O Description No. Symbol Name I/O Description – P31/TO1 Output for loading motor (LIN: H, LOUT: L) P56/A14 P32/TO2 LOUT OUT (LIN: L, LOUT: H) External RAM data Input/Output Stop (LIN: L, LOUT: L) P57/A15 P33/TI1...

  • Page 47: Display

    PD-F1007 7.1.2 DISPLAY PEL1096 (V701: DISPLAY BOARD ASSY) Vacuum Fluorescent Display Pin Assignment Pin Connection PIN NO. CONNECTION PIN NO. CONNECTION PIN NO. 0 9 8 7 6 5 4 3 2 1 CONNECTION Note 1) F1, F2 ..Filament 5) DL ....

  • Page 48: Diagnosis

    PD-F1007 7.2 DIAGNOSIS 7.2.1 DISASSEMBLY Removal of the Servo Mechanism Assy GM 1 Remove the Bonnet. (Left and right Screw A side: ×2, rear side: ×3) MAIN BOARD ASSY 2 Remove the wires from the MAIN BOARD Assy. (9 places) 3 Remove the screws A (10 screws), and Screw A (×...
  • Page 49 PD-F1007 6 Remove the screws E (4 screws), and then remove the Disc Guard. 7 Remove the Float Base Assy and Clamp Holder. Float Base Assy Disc Guard Screw E (× 4) Clamp Holder Clamp Support Clamp Spring Front Front...
  • Page 50 PD-F1007 Removal of the Gear Holder Assy and the Disc Rack Screw A (× 2) 1 Perform the steps 1 to 6 of " Removal of the Servo Mechanism Gear Holder Assy Assy GM ". 2 Remove the screws A (2 screws), and then remove the Gear Holder Assy.
  • Page 51 PD-F1007 7.2.2 ERROR CHECK DISPLAY Error check mode (display of the error history for the last 16 times) Seconds digits is entered when the "TIME/CHARA" button is pressed in test mode. By looking at this display, it can be seen in which status the...

  • Page 52: Explanation Of Disc Detection

    PD-F1007 7.2.3 EXPLANATION OF DISC DETECTION 1. Detection of the rack position <<< Rack section >>> There are two types of slits on the rear of the rack, and their User Display Contents combination is used to find which disc has been selected during Display rack rotation.
  • Page 53 PD-F1007 3. Disc Detection Method Disc No. 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 3-1 In Regard to the Disc Detection Method DCNT DPOS Disc detection is performed after stabilization of the rotation speed after rack rotation start and completion of acceleration.

  • Page 54: Block Diagram

    PD-F1007 7.3 BLOCK DIAGRAM SLAVE Buffer AUDIO IN DECODER SERVO IC407, IC408 PICKUP + DAC CONTROLLER LINE IC405 NJM4558D-D Assembly IC301 IC151 NJM4558D-D CXD2529Q CXA1782CQ H.P. Buffer IC406 M5218AFP Focus Tracking TEXT ENCODER IC302 LC89170M IC351 PD4996C IC201 DISPLAY CONTROL...

  • Page 55: Panel Facilities And Specifications

    PD-F1007 8. PANEL FACILITIES AND SPECIFICATIONS PANEL FACILITIES RANDOM button DIRECT CUSTOM buttons FRONT PANEL TIME/CHARA Jog dial button ENTER Hood PROGRAM button TITLE/INPUT button CLEAR button TITLE/SEARCH button MODE button TITLE/DISPLAY button STANDBY Stop button (7) indicator KEYBORD Play/Pause button...

  • Page 56: Specifications

    PD-F1007 SPECIFICATIONS 1. General 3. INPUT Output terminal Type ........... Compact disc digital audio system Audio line output Power requirements ........ AC 220V-230V, 50/60 Hz CD • DECK SYNCHRO jack Power consumption ..............16W Optical digital output jack Power consumption in standby mode ........2W Headphone jack with volume control Operating temperature ..........

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