MTD 605 Operator's Manual

Automatic lawn tractor

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Operator's manual (52 pages)

Operator's manual (53 pages)

Table Of Contents

Table of Contents

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For Parts Call 606-678-9623 or 606-561-4983

Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty

OPERATOR'S MANUAL

Automatic Lawn Tractor — Model Series 605

READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any uniiproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).

If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester

for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland,

Ohio 44136-0019.

PRINTED IN U.S.A

IMPORTANT

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

www.mymowerparts.com

FORM NO. 769-02192A

01/03/2006

Table of Contents

Summary of Contents for MTD 605

Page 1 For Parts Call 606-678-9623 or 606-561-4983 Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty OPERATOR’S MANUAL Automatic Lawn Tractor — Model Series 605 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning: This unit is equipped with an internal combustion engine and should not be used on or near any uniiproved forest-covered, brush- covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
Page 2: Table Of Contents
You can locate the model plate by looking beneath the seat. This information will be necessary to use the manufacturer’s web site and/or obtain assistance from the Customer Support MTD LLC Department or an authorized service dealer. P. O. BOX 361131 www.whiteoutdoor.com...
Page 3: Slope Gauge
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Use this page as a guide to determine slopes where you may not operate safely. Do not operate your lawn mower on such slopes. Slope Gauge WARNING Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately...
Page 4: Safe Operation Practices
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo- nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. DANGER: This machine was built to be operated according to the rules for safe operation in this Safe manual.
Page 5 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 General Operation: 14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on 1. Read, understand, and follow all instructions on the any public roadway.
Page 6 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Slope Operation: Do Not: 1. Do not turn on slopes unless necessary; then, turn Slopes are a major factor related to loss of control and slowly and gradually downhill, if possible. tip-over accidents which can result in severe injury or 2.
Page 7 The governor controls the should be serviced professionally by an authorized maximum safe operating speed of the engine. MTD Service Dealer. 13.Maintain or replace safety and instruction labels, as 4. Check brake operation frequently as it is subjected to necessary.
Page 8: Setting Up Your Lawn Tractor
�� specifications for various models. Characteristics and fea- tures discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Page 9 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Service the engine with gasoline and oil as instructed in the separate Kohler Operator/Owner Manual packed with your tractor. Read instructions carefully. IMPORTANT: Your tractor is shipped with motor oil in the engine.
Page 10: Operating Your Lawn Tractor
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Know Your Lawn Tractor Operating � � Your Lawn � Tractor � NOTE: Any reference in this manual to the RIGHT or LEFT side of � � the tractor is observed from operator’s position.
Page 11: Throttle Control Lever
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Throttle Control Lever The throttle control lever is located on the right side of �� the tractor’s dash panel. This lever controls the speed �� of the engine and, on some models, when pushed all ��...
Page 12 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Ammeter The ammeter measures the electrical output of the engine’s charging system. Under normal operating conditions, with engine at full throttle, the ammeter should indicate positive charge. Electric PTO (Blade Engage) Knob Equipped) Operating ��...
Page 13: Safety Interlock Switches
Hold the button in while taking Contact an authorized MTD service dealer. your foot off the brake pedal. Both • The safety interlock system prevents the engine...
Page 14: Engaging The Parking Brake
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 WARNING �� AVOID SERIOUS INJURY OR DEATH �� • GO UP AND DOWN SLOPES, NOT ACROSS. �� Operating • AVOID SUDDEN TURNS. ��...
Page 15: Stopping The Engine
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 WARNING: Keep hands and feet Stopping the Engine away from the discharge opening of the cutting deck. WARNING: If you strike a foreign object, stop the engine, discon- NOTE: The deck wheels are an anti-scalp feature of the nect the spark plug wire(s) and deck and are not designed to support the weight of the...
Page 16: Driving On Slopes
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 4. To move in reverse, place the shift lever in the Disengage the cruise control using one of the following REVERSE position, check that the area behind is methods: clear then slowly depress the drive pedal.
Page 17 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 The following information will be helpful when using the cutting deck with your tractor: WARNING: Plan your mowing pattern to avoid discharge of materials toward roads, side- Operating walks, bystanders and the like.
Page 18: Adjusting Your Lawn Tractor
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Front To Rear The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear. The front of the deck should be between 1/4-inch and 3/8-inch lower than the rear of the deck.
Page 19: Parking Brake Adjustment
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parking Brake Adjustment WARNING: Never attempt to ad- just the brakes while the engine is running. Always disengage PTO, Adjusting move shift lever into neutral posi- Your Lawn tion, stop engine and remove key to prevent unintended starting.
Page 20: Seat Adjustment
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Seat Adjustment Quick Adjust Seat (If so equipped) WARNING: Before operating this Adjusting machine, make sure the seat is engaged in the seat stop, stand Your Lawn behind the machine and pull back on seat until fully engaged into Tractor stop.
Page 21: Steering Adjustment
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Steering Adjustment If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted. Adjusting Adjust the drag links so that equal lengths are threaded into the ball joint on the left and right side:...
Page 22: Maintaining Your Lawn Tractor
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Perform the above steps in the opposite order after oil has finished draining. 6. Refill the engine with new motor oil as instructed in the Engine Operator/Owner Manual packed with your unit. IMPORTANT: Refer to the Engine Operator/Owner Maintaining Manual packed with your unit for information regarding the...
Page 23 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Deck Wash System™ Your tractor’s deck may be equipped with a water port on its surface as part of its deck wash system. Use the Deck Wash System™ to rinse grass clippings from the deck’s underside and prevent the buildup of cor- rosive chemicals.
Page 24 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Charging 5. Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left If the tractor has not been put into use for an extended side of the deck.
Page 25: Cutting Blades
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Cutting Blades WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the Maintaining engine to prevent unintended starting before removing the cut- Your Lawn ting blade(s) for sharpening or Tractor...
Page 26 A change the tractor’s lower deck belt. See an authorized MTD Service Dealer to have your lower drive belt replaced substitute (non-OEM) V-belt can be dangerous by not or phone Customer Support as instructed on page 2 for disengaging completely.
Page 27 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 �� Maintaining Your Lawn Tractor �� Figure 26 �� Figure 27 ��...
Page 28: Off-Season Storage/Attachments
MTD Service Dealer or phone (800) 800-7310 for information regarding price and availability. NOTE: Model Series 605 Lawn Tractors are NOT designed for use with any type of ground-engaging attachments (e.g. tiller or plow). Use of this type of equipment WILL void the tractor’s warranty.
Page 29: Safety Labels
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 �� ...
Page 30: Trouble Shooting
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Problem Cause Remedy 1. Place PTO knob (or lever) in Engine fails to start 1. PTO engaged. disengaged (OFF) position. 2. Connect wire(s) to spark plug(s). 2. Spark plug wire(s) disconnected. 3.
Page 31 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Problem Cause Remedy Engine overheats 1. Engine oil level low. 1. Fill crankcase with proper oil. 2. Air flow restricted. 2. Clean grass clippings and debris from around the engine’s cooling fins and blower housing.
Page 32 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model Series 605 �� ...
Page 33: Parts List
For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Ref. Part No. Description Ref. Part No. Description 710-1268† Screw, #10-16 x.375 783-1010A Adjust. Brkt, Lift (Model X605H) 712-04063 Nut, Flange Lock, 5/16-18, GrF 783-0677 Adjust. Brkt., Lift 712-04064†...
Page 34 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model Series 605 �� ...
Page 35 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Ref. Part No. Description 710-04095 Hex Screw, 3/8-16, 1.00, Gr5 710-0514 Hex Screw, 3/8-16, 1.00, Gr5 710-0643 Hex Screw, 5/16-18, 1.00, Gr5 Illustrated 711-1408 Link, Drag, RH 711-1409A Link, Drag, LH Parts List 712-0214...
Page 36 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model Series 605 �� ...
Page 37 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Ref. Part No. Description Ref. Part No. Description 710-0726 Screw, 5/16-12 x.750 731-04215 Cruise Control Button 710-0599 Self-tapping Screw, 1/4-20 x.5 731-04217 Parking Brake Button 710-0751 Hex Cap Screw, 1/4-20 x.62 736-0176 Flat Washer, .265 x .938 x 1.20 Illustrated...
Page 38 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model Series 605 �� ...
Page 39 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Ref. Part No. Description Ref. Part No. Description 17840 Mounting Bracket, Transaxle 783-04360 Bracket, Shift, F-N-R 725-04039 Switch, Interlock 783-04442 Idler Bracket, Center Double 17962 Plate, Switch 647-0031B Control Assembly, Brake Illustrated 647-04020...
Page 40 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model Series 605 Ref. Part No. Description 656-04015 Pulley Ass’y, Variable Speed 683-04129 Bracket, Pulley Illustrated 710-0627 Screw, 5/16-24,.750 Parts List 710-1652 Screw, 1/4-20,.625 718-04012 Cup, Bearing 736-0362...
Page 41 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 �� Illustrated Parts List �� To order replacement parts, call the Customer Service Line at 1-800-800-7310, or visit www.mtdproducts.com.
Page 42 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model Series 605 �� ...
Page 43 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Ref. Part No. Description Ref. Part No. Description 17962 Plate, Switch 756-04196 Pulley, Engine, 3.39 x 6.12 Dia. 647-04036 Lever Assembly, Engagement 783-0744A Stop Bracket, Engagement 710-0778 Screw, 1/4-20 x 1.500 683-04173 Frame Assembly, Lower Illustrated...
Page 44 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model Series 605 � � � � � � � � � � �� ...
Page 45 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Ref. Part No. Description 732-0614 Ring, Wire Illustrated 716-0231 Ring, E Type,.750 Parts List 736-0336* Flat Washer, 5/8 x 1.0 x.030 736-0337* Flat Washer, 5/8 x 1.0 x.040 736-0349* Flat Washer, 5/8 x 1.0 x.020 736-0335 Washer, Thrust.635 x 1.26 x.06...
Page 46 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Model Series 605 �� ...
Page 47 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Ref. Part No. Description Ref. Part No. Description 618-0624 Spindle Assembly, Pul, 6.23” Dia 736-0300 Washer, Flat, .406 x .875 x .059 683-04138A Brake Assembly, Deck 736-0760 Washer, Lock 683-04261 Deck Shell, 42”...
Page 48 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 NOTES: Use this page to make notes and write down important information. www.mymowerparts.com www.mymowerparts.com...
Page 49 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 NOTES: Use this page to make notes and write down important information. www.mymowerparts.com www.mymowerparts.com...
Page 50 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 NOTES: Use this page to make notes and write down important information. www.mymowerparts.com www.mymowerparts.com...
Page 51 MTD LLC cannot deny warranty solely for the lack of receipts. As the lawn mower owner, you should however be aware that MTD LLC may deny you warranty coverage if your lawn mower or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
Page 52 For Parts Call 606-678-9623 or 606-561-4983 MANUFACTURER’S LIMITED WARRANTY FOR The limited warranty set forth below is given by MTD LLC with respect to MTD does not extend any warranty for products sold or new merchandise purchased and used in the United States, its posses- exported outside of the United States, its possessions and sions and territories.

MTD 605 Operator's Manual

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