Xerox Phaser 3610 Service Manual
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Xerox Phaser 3610 Service Manual

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®
Phaser
3610, WorkCentre

Service Manual

Phaser
®
Service Manual
August 2015
®
3615
3610, WorkCentre
Updated 8/27/15 DAW
3615
®

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Summary of Contents for Xerox Phaser 3610

  • Page 1: Service Manual

    ® ® Phaser 3610, WorkCentre 3615 Service Manual Phaser 3610, WorkCentre 3615 ® ® Service Manual Updated 8/27/15 DAW August 2015...

  • Page 2: Parts List

    PL 7.2 Tray 1/Optional Tray 550-Sheet Feeder (2/4) • PL 7.3 Tray 1/Optional Tray 550-Sheet Feeder (3/4) • PL 7.4 Tray 1/Optional Tray 550-Sheet Feeder (4/4) • Quick Reference Spares List for the 3610 and 3615 • Xerox Supplies Phaser 3610, WorkCentre 3615 Service Manual...

  • Page 3: Serial Number Format

    Parts List Serial Number Format Changes to Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: • Component's part number • Product type or model number •...
  • Page 4 Product code for 110V printer = xxx • Serial number for xxxx_xx = xxxxxx 220V Printer • xxxxxxxxx • Manufacturing location code for 220V printer = xxx • Serial number for xxxxx_x = xxxxxx • Check digit = x Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 5 Parts List Serial Number Location and Layout The serial number label is located on the frame behind the Front Cover. s3610-204 Phaser 3610, WorkCentre 3615 Service Manual...

  • Page 6: Using The Parts List

    J2 is attached to the other end that is plugged into P2. Note: Only parts showing part numbers are available for ordering by support. Parts not showing part numbers are available on the parent assembly. Phaser 3610, WorkCentre 3615 Service Manual...

  • Page 7: Table Of Contents

    Parts List Parts Lists PL 1.1 Covers (3610) 21 (with 22,23) (PL 1.3) (PL 2.4) 98 (with 13,19) 95 (with 15,16) (with 14,18) 7 (with 5,6) 97 (with 7,18) 5 (with 1-4) s3610-141 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 8 Spring-earth DTS Out Duplex Chute Assembly (PL 2.4) (REP 2.1) 054K48100 Top Front Cover Extension Assembly (with 15, 16) (REP 1.3) 604K77391 Cover Assembly Front (with 7,18) Left Side Cover Assembly (with 13, 19) Phaser 3610, WorkCentre 3615 Service Manual...

  • Page 9: Table Of Contents

    Parts List PL 1.2 Covers (3615) 21 (with 22,23) (PL 1.3) (PL 2.4) (with 15,16) (with 14,18) 7 (with 5,6) 5 (with 1-4) s3610-157 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 10 Earth Spring Duplex Chute Assembly (PL 2.4) (REP 2.1) 054K48100 Upper Left Side Cover (REP 1.11) 848E89213 Upper Right Side Cover (REP 1.13) 848E89231 Kit Cover Assembly Extension (with 15, 16) (REP 1.3) 604K85900 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 11 Parts List PL 1.3 Rear Cover Assembly 5-10 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 12 Rear Cover Assembly (REP 1.5) (REP 1.18) 604K85650 Top Rear Cover Rear Cover Latch Rear Latch Duplex Chute (PL 2.4) (REP 2.1) 054K48100 Rear Latch Spring Rear Strap 868E76893 Rear Guide Harness Rear Fan Rear Fan Screw Phaser 3610, WorkCentre 3615 Service Manual 5-11...
  • Page 13 Parts List PL 1.4 Control Panel (3610) (J333) (J220) s3610-124 5-12 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 14 Parts List Parts List 1.4 Control Panel Item Description Part Number Control Panel (REP 1.1) 848K79123 UI Harness Assembly Phaser 3610, WorkCentre 3615 Service Manual 5-13...
  • Page 15 Parts List PL 1.5 Control Panel (3615) (J431) s3610-142 5-14 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 16 Control Panel AIO 110V 848K75636 See attached bulletin Control Panel AIO 220V (REP 1.12) 848K82825 IIT Front Bottom Cover (REP 1.10) 848E93191 IIT Front Top Cover (REP 1.9) 848E93181 Left Side Cover (REP 1.17) 848E93171 Phaser 3610, WorkCentre 3615 Service Manual 5-15...
  • Page 17 Parts List PL 2.1 Registration 6 (PL 2.2) 1 (with 2,3) 97 (with 1,4) s3610-135 5-16 Phaser 3610, WorkCentre 3615 Service Manual...

  • Page 18: With

    Transport Assembly (REP 2.2) 059K79334 Registration Out Earth Plate Rear Fan Connector Holder CST Stopper (REP 2.9) 803E13351 (3610) Rear Interlock Assembly (with1, 4) 604K85740 (3615) Rear Interlock Assembly (with1, 4) (REP 2.10) 604K85750 Phaser 3610, WorkCentre 3615 Service Manual 5-17...

  • Page 19: With

    Parts List PL 2.2 Transport Assembly (J12) 41 (with 12,18-21, 32,33,35,40) 99 (PL 2.3) s3610-136 5-18 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 20 Chute Guide Support Roll 2 No Paper Tray Actuator Registration Pinch Roll Shaft Registration Pinch Roll Center Bearing Support Roll 2 Registration Chute Assembly (with 12, 18-21, 32-35) Feeder Assembly Kit (REP 2.3) Phaser 3610, WorkCentre 3615 Service Manual 5-19...
  • Page 21 Parts List PL 2.3 Feed Assembly 5-20 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 22 Feed Gear One-way Feed Clutch Feed Roll Assembly (3 pack) (REP 2.3) 604K11192 Feed Shaft Assembly Nudger Plate Nudger Idler Gear Nudger Gear Nudger Shaft Nudger Bearing CST Feed Clutch (REP 2.5) 121K51880 Phaser 3610, WorkCentre 3615 Service Manual 5-21...
  • Page 23 Parts List PL 2.4 Duplex Chute 5-22 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 24 Duplex Bearing Duplex Roll Assembly Earth Spring Duplex Gear Duplex Pinch Roll Duplex Pinch Roll Spring Duplex In Chute Transport Chute Duplex Chute Assembly (with 1-8,13,14) (REP 2.1) 054K48100 BTR Spring Cap BTR Spring Phaser 3610, WorkCentre 3615 Service Manual 5-23...

  • Page 25: S3610

    Parts List PL 2.5 Exit Chute 99 (with 1-5,8,9) s3610-137 5-24 Phaser 3610, WorkCentre 3615 Service Manual...

  • Page 26: Parts List Exit Chute

    Left Pinch Roll Assembly (REP 2.15) 604K77510 Right Pinch Roll Assembly (REP 2.15) 604K77520 Full Stack Actuator Full Stack Sensor (REP 2.13) 930W00123 Exit Chute Assembly (with 1-5, 8, 9) (REP 2.11) 054K48380 Phaser 3610, WorkCentre 3615 Service Manual 5-25...
  • Page 27 Parts List PL 2.6 MSI PL 2.2 15 (with 16-20) 97 (with 1-4) 18 (with 19,20) 18 (with 19,20) 95 (with 5-7) s3610-133 5-26 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 28 Idler Feeder Gear Feed Roll Assembly (with 19, 20) Rubber Roll Roll Core Feed Shaft Feed Bearing Pick Up Flange MSI Solenoid Assembly (with 5-7) 121E23570 Top Frame Assembly (with 1-4) (REP 2.16) 801K57914 Phaser 3610, WorkCentre 3615 Service Manual 5-27...
  • Page 29 Parts List PL 2.7 Bypass Tray 98 (with 10,15-17) 9 (with 1-8,10-20) 96 (with 1,2,4-7,11-14, 18-20) 99 (with 3,8) s3610-134 5-28 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 30 MSI Paper Stopper Spring Side Guide Rack Pinion Gear MSI Frame Assembly (with 1, 2, 4-7, 11-14, 18-20) MSI Retard Roll Assembly (with 10, 15-17) (REP 2.17) 604K78370 MSI Cover Kit (with 3, 8) Phaser 3610, WorkCentre 3615 Service Manual 5-29...
  • Page 31 Parts List PL 3.1 Xerographics s3610-131 5-30 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 32 Parts List Parts List 3.1 Xerographics Item Description Part Number Xerographic Assembly (Drum Cartridge) See Consumables in Section 8 Toner Cartridge See Consumables in Section 8 Toner Cartridge (Hi capacity) Phaser 3610, WorkCentre 3615 Service Manual 5-31...
  • Page 33 Parts List PL 3.2 ROS Assembly (J501) 1 (with 2,3) (J322) (J19) (J18) (J502) s3610-125 5-32 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 34 Parts List Parts List 3.2 ROS Assembly Item Description Part Number ROS Assembly (with 2, 3) (REP 3.1) 062K24263 ROS-MCU Harness Video Harness Phaser 3610, WorkCentre 3615 Service Manual 5-33...
  • Page 35 Parts List PL 3.3 Toner Dispense 1 (with 2,3) 99 (with 1,4) 5 (with 6-8) s3610-128 5-34 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 36 Dispense Drive Assembly (with 6-8) (REP 4.6) 007K18413 Dispense Housing Drive Gear Idler Motor Output Gear Dispense Motor (REP 4.7) 127K52160 Xerographic Connector Assembly (REP 3.3) 116K91040 CRUM Assembly Kit (with 1, 4) (REP 3.2) 604K77290 Phaser 3610, WorkCentre 3615 Service Manual 5-35...
  • Page 37 Parts List PL 3.4 Transfer Roller 99 (with 1,2) s3610-129 5-36 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 38 Parts List Parts List 3.4 Transfer Roller Item Description Part Number Transfer Roll Assembly CRU 059K75560 (REP 3.4) Phaser 3610, WorkCentre 3615 Service Manual 5-37...

  • Page 39: Fusing Assembly

    Parts List PL 3.5 Fusing Assembly s3610-130 5-38 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 40 Parts List Parts List 3.5 Fuser Item Description Part Number Fusing Assembly 110v (REP 3.5) 126K30919 Fusing Assembly 110v for envelopes 604K98010 Fusing Assembly 220v 126K30929 Phaser 3610, WorkCentre 3615 Service Manual 5-39...
  • Page 41 Parts List PL 4.1 Drive 3 (with 6) 2 (with 7-9) s3610-126 5-40 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 42 Drive Exit In Holder Assembly S3 (with 6) (REP 4.3) 007K18931 Duplex Gear Holder (REP 4.4) 019E83450 Duplex In Gear (REP 4.4) 807E38660 Exit Assembly Clutch T21 Assembly Invert Clutch T24 Gear Gear Phaser 3610, WorkCentre 3615 Service Manual 5-41...
  • Page 43 Parts List PL 4.2 NOHAD 97 (with 12*3 pcs) 1 (with 2) (J241) s3610-127 5-42 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 44 Right Front Link (REP 4.5) 012E18133 Left Front Link (REP 4.5) 012E18143 Right Shaft Link Left Shaft Link Link Connector 012E18172 Link Interlock Right Xerographic Stopper Assembly Left Xerographic Stopper Assembly Interlock Spring Foot Foot Assembly 604K77650 Phaser 3610, WorkCentre 3615 Service Manual 5-43...
  • Page 45 Parts List PL 5.1 Electrical (ESS PWB / LVPS) (3610) 15 (with 1,7-9) s3610-138 5-44 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 46 ESS Housing LVPS PWB 110 604K78920 LVPS PWB 220 (REP 5.3) 604K78930 LVPS Plate Screw E-Ring Cover ESS Low ROM Font Kit ESS Cover Assembly (REP 5.2) 848K63101 Wireless Adaptor Memory Kit (512 Mb) Phaser 3610, WorkCentre 3615 Service Manual 5-45...
  • Page 47 Parts List PL 5.2 Electrical (ESS PWB / LVPS) (3615) 5-46 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 48 FAX PWB Assembly (REP 5.4) 960K67970 Front USB Assembly (REP 5.5) 952K08202 ESS Cover Assembly (with 1, 13-15) (REP 5.2) 848K82861 Screw E-Ring ESS Cover Cable Clamp Wireless Adaptor 676K21281 SD Card 497K13650 Speaker Cover Speaker Assembly Phaser 3610, WorkCentre 3615 Service Manual 5-47...
  • Page 49 Parts List PL 5.3 Electrical (MCU PWB / HVPS) s3610-139 5-48 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 50 Parts List Parts List 5.3 Electrical Item Description Part Number MCU Cover MCU PWB (REP 5.6) 960K71042 MCU Bracket MCU Housing HVPS (REP 5.7) (REP 5.8) 105K30954 Phaser 3610, WorkCentre 3615 Service Manual 5-49...
  • Page 51 P/J240 P/J241 P/J212 P/J250 P/J230 P/J211 P/J213 P/J210 P/J220 P/J201 (J253) P/J200 P/J27 P/J23 P/J22 P/J24 P/J10 P/J25 P/J13 P/J20 P/J15 P/J19 P/J18 P/J14 (J261) P/J21 P/J17 (J111) P/J16 P/J12 P/J26 P/J11 s3610-140 5-50 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 52 (3610) AC Inlet Kit 100v (With 1, 2) 604K78900 (3610) AC Inlet Kit 200v (With 1, 2) (REP 5.9) 604K78910 (3615) AC Inlet Kit 100v (With 1, 2) 604K85630 (3615) AC Inlet Kit 200v (With 1, 2) (REP 5.9) 604K85640 Phaser 3610, WorkCentre 3615 Service Manual 5-51...
  • Page 53 Parts List PL 6.1 IIT Scanner / DADF 5-52 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 54 Sensor Bearing Actuator Harness Bottom Plate Top Plate DADF Pick Up Module Kit (with 3, 4) (REP 6.4) 604K85850 Top Cover Assembly (with 2, 17-20) 604K85860 DADF Top Cover Kit (with 95, 96) Phaser 3610, WorkCentre 3615 Service Manual 5-53...

  • Page 55: Tray 1/Optional Tray 550-Sheet Feeder

    Parts List PL 7.1 Tray 1/Optional Tray 550-Sheet Feeder (1/4) 5-54 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 56 Feeder Assembly 550 (REP 7.11) 059K86170 Screw Locks Stopper CST 803E10840 Size Switch Assembly Rear Spring Cover Drawer 2 Harness Assembly C2 Turn Harness Assembly Locator Pin Bracket 55 Rear Under Cover Feeder Assembly (with 26) Phaser 3610, WorkCentre 3615 Service Manual 5-55...
  • Page 57 Parts List PL 7.2 Tray 1/Optional Tray 550-Sheet Feeder (2/4) 5-56 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 58 Pinch Chute Assembly 550 Registration Clutch Assembly (REP 7.10) 121K48670 Take Away Roll Assembly (REP 7.14) 059K71770 Earth Plate Nudger Spring Bracket Sensor Cover Harness Gear Shaft Optional Feeder Gear 550 Optional Nudger Spring Phaser 3610, WorkCentre 3615 Service Manual 5-57...
  • Page 59 Parts List PL 7.3 Tray 1/Optional Tray 550-Sheet Feeder (3/4) 3 (with 4-7) 99 (with 3, 37) 98 (with 4x3 pcs) 1 (with 2-36,38) s3610-132 5-58 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 60 Tray Label Label Handle Gd Sd Retard Assembly Roll Instruction End Guide Handle Feed Rolls (With 4*3 Pcs) (REP 7.11) 604K11192 Retard Roll Assembly Kit (With 3,37) (REP 7.13) 604K78360 100. Dust Cover 848E93660 Phaser 3610, WorkCentre 3615 Service Manual 5-59...
  • Page 61 Parts List PL 7.4 Tray 1/Optional Tray 550-Sheet Feeder (4/4) 5-60 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 62 Parts List 7.4 Tray 1/Optional Tray 550-Sheet Feeder (4/4) Item Description Part Number Pinch Roll Chute Pinch Roll Chute Cover Pre-Registration Sensor (REP 7.13) 930W00123 Pre-Registration Actuator Pre-Registration Sensor Spring Harness Assembly Pinch Roll Spring Phaser 3610, WorkCentre 3615 Service Manual 5-61...

  • Page 63: Quick Reference Spares List (3610/3615)

    IIT Front Top Cover PL 1.5 REP 1.9 848E93171 Lower Left Side Cover PL 1.5 REP 1.17 059K79334 Registration Transport Assembly PL 2.1 REP 2.2 803E13351 Tray 1 Stopper PL 2.1 REP 2.8 5-62 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 64 REP 3.5 126K30929 Fusing Assembly 220v 007K18903 Main Drive Assembly PL 4.1 REP 4.1 007K18912 Drive Exit Out Holder Assembly PL 4.1 REP 4.2 007K18931 Drive Exit In Holder Assembly PL 4.1 REP 4.3 Phaser 3610, WorkCentre 3615 Service Manual 5-63...
  • Page 65 PL 6.1 REP 6.2 003K89860 DADF Right Hinge Assembly PL 6.1 REP 6.3 003K89140 DADF Left Hinge Assembly 050K71060 DADF Tray Assembly PL 6.1 604K85850 DADF Pick Up Module Kit PL 6.1 REP 6.4 5-64 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 66 050K71210 IOT Cassette Assembly (550) PL 7.3 604K11192 Feed Rolls (550) PL 7.2 REP 7.11 604K78360 Retard Roll Assembly Kit (550) PL 7.3 REP 7.12 930W00123 Pre-Registration Sensor (550) PL 7.4 REP 7.13 Phaser 3610, WorkCentre 3615 Service Manual 5-65...

  • Page 67: Xerox Supplies

    Worldwide Metered / Extra High Capacity (25.3K) 106R02724 Page Pack Yield is based on ISO / IEC 19752 Test Standard. Toner consumption will vary depending on image, area coverage and the media that is used. 5-66 Phaser 3610, WorkCentre 3615 Service Manual...
  • Page 68 Copyright © 2012, Xerox Corporation. All rights reserved. Unpublished rights reserved under the copyright laws of the United States. Part#: 702P00566...

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