Table Of Contents - Mercedes-Benz 209 D Operating Instructions Manual

Table of Contents

Contents5
Components7
Door Control Front7
Door Control, Outside7
Door And Window Control, Inside7
Driver's Seat Adjustment8
Seat Belt8
Fastening8
Unfastening8
Instruments9
Indicator Lights11
Switches11
Light Switch13
Combination Switch13
Steering Lock14
Tachograph14
Radio15
On/Off Volume Control16
Tone16
Station Tuning16
Tape Playback16
Heating And Ventilation17
Supplementary Heater17
Headlight Beam Control19
Interior Light19
Interior Mirror19
Seat Lock - Assistant Driver's Seat20
Unlocking Right20
Unlocking Left20
Headrest21
Door Control - Cargo Space21
Rear Door21
Engine Cover23
Sliding Door23
Opening The Engine Cover23
Engine Compartment Flap24
Operation25
Preparations For Driving25
Prior To Starting The Engine25
After Having Started The Engine25
Vehicle Lighting, Turn Signal And Stop Lights26
Oil Level In Engine26
Steering Free Play26
Function Test - Tachograph26
Check At Regular Intervals27
Coolant Level27
Power Steering - Oil Level27
Hydraulic Clutch Control And Hydraulic Brake System28
Soiling Of Air Cleaner28
Batteries - Fluid Level28
Windshield Washer System29
Seat Belts29
Inflation Pressure And Condition Of Tires29
Starting And Shutting Off The Engine30
Hand Brake Operation31
Starting The Vehicle And Shifting Gears31
Manual Transmission32
Automatic Transmission32
Accelerator Positions32
Selector Lever Positions32
Breaking-In34
Wheel Mounting Bolts Or Wheel Securing Nuts34
Driving And Braking35
Indicator Light - Brake Fluid And Brake Pad Wear35
Economic Driving - Rounded Graph Lines36
Charge Indicator Light37
Temperature Gauge37
Braking37
Parking37
Trailer38
Trailer Coupling38
Winter Operation39
Corrosion Inhibition39
Engine Oils39
Lubrication39
Coolants40
Diesel Fuel40
General Driving Instructions40
Diesel Fuels At Extremely Low Temperatures41
Cooling Water43
Antifreeze43
The Vehicle Service And Maintenance44
Oil And Filter Change46
Inspecting And Servicing Air Cleaner47
Removal And Installation Of Cylinder Head Cover48
Adjusting Valve Clearance48
Fuel System49
Fuel Prefilter49
Replacing The Fuel Filter49
Bleeding The Fuel System50
Cooling System51
Draining Coolant And Filling System With Coolant51
Cleaning The Radiator52
Testing V-Belt Tension52
Tensioning V-Belts52
Alternator V-Belt52
Power Steering Pump V-Belt53
Renewal Of V-Belts53
Clutch54
Hydraulic Sections Of Clutch And Brake Systems54
Check Fluid Level54
Transmission55
Oil Level Check And Oil Change55
Cleaning Breather55
Mb Automatic Transmission55
Oil Level Check56
Rear Axle58
Steering59
Checking The Steering Linkage59
Checking Steering Free Play59
Checking Oil Level60
Checking The Toe-In60
Wheels And Ties61
Spare Wheel Location61
Wheel Change62
Brake System63
Checking The Brake Lines63
Checking Brake Lining Thickness63
Rear Wheel Brake64
Bleeding The Brake System66
Electrical System67
Three-Phase Alternator67
Fuses67
Fuse Box68
Checking The Headlight Alignment69
Headlight Bulb Replacement69
Battery Care70
Vehicle Cleaning And Care71
Preparing The Vehicle For Storage72
Preparing The Vehicle For Service After Storage73
Troubleshooting74
Engine And Fuel System74
Engine Will Not Start74
Hard Starting Or Engine Stalling74
Lack Of Power75
Black Exhaust Smoke75
Engine Overheats75
Clutch Slips75
Hard Steering76
Power Steering76
Poor Centering76
Uneven Braking Action77
No Or Insufficient Braking Effect77
The Braking Effect Cannot Be Controlled77
Hand Brake Not Releasing77
Shutting Off The Engine When The Vacuum System If Faulty80
Tow-Starting And Towing The Vehicle81
In Case Of Engine Damage81
In Case Of Transmission Damage81
Tow-Starting82
Technical Data83
Data Cards/Identification Plates83
Weights85
Main Dimensions85
Cargo Trucks And Vans90
Cargo Bus For Personnel Transportation90
Wire Color Code93
Key To Wiring Diagram95
Key To Wiring Diagram Of Automatic Transmission97
Tightening Torques98
Capacities - Summary99
Tire Pressure Chart102