Heatilator GCBC36LE Installation Instructions Manual

Caliber series b-vent series decorative gas appliance

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INSTALLATION INSTRUCTIONS
Flip manual over for "Operating and Maintenance Instructions."
CALIBER SERIES B-VENT SERIES
36" and 42" Series
U.S. Patent 5,613,487
FOR YOUR SAFETY
What to do if you smell gas:
• Do no t try to l igh t any
appliance.
• Do not touch any electrical
switch.
• Do not use any phone in
your building.
• I m m e d i a t e ly call your gas
supplier from a neighbor's
p h o n e . Follow th e gas
supplier's instructions.
• If you cannot reach yo u r
gas supplier, call the fire
department.
Heatilator
1915 W. Saunders Street
DECORATIVE GAS APPLIANCE
Read these installation instructions completely
before beginning installation. Failure to follow
them could cause an appliance malfunction result-
ing in serious injury and/or property damage.
A.
B.
C.
D.
E.
F.
G.
H.
FOR YOUR SAFETY
Do not store or use
gas oli ne o r other
f l a m m a ble va p o rs
and l iqu ids i n the
vicinity of this or any
other appliance.
TABLE OF CONTENTS
I. INSTALLATION
Preparation..............................................................
Location and Clearances.........................................
Framing....................................................................
Set The Unit.............................................................
Venting.....................................................................
Utilities.....................................................................
Finishing...................................................................
Firebox Preparation.................................................
Mt. Pleasant, IA 52641
WARNING
I m p roper installation,
adjustment, alteration,
s e r vice or m ainte -
na nc e
can
cau se
i n j u ry or p ro p e rt y
damage. Refer to this
m a nu al . For a ssis-
ta nc e or a dd i t i o n a l
i n formation, consult a
qualified installer, ser-
vice agency or the gas
supplier.
a HON INDUSTRIES company
3
4
5
5
6
12
14
14

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Summary of Contents for Heatilator GCBC36LE

  • Page 1 . Follow th e gas qualified installer, ser- supplier’s instructions. vice agency or the gas • If you cannot reach yo u r supplier. gas supplier, call the fire department. Heatilator 1915 W. Saunders Street Mt. Pleasant, IA 52641 a HON INDUSTRIES company...
  • Page 2 M96, IR41, P4, and IR55 and have been LISTED by Iowa 52641. Underwriters Laboratories Inc. for installation as HEATILATOR ® is a registered trademark of Hearth described in this manual. All components are UL, Technologies, Inc., a HON INDUSTRIES company.
  • Page 3: Caliber Nomenclature

    Plumb line Square scale. Level Electrical drills/bits CALIBER Nomenclature Catalog Number Description GCBC36LE Appliance Order Code Number Gas Caliber B-Vent Circulating 36 - 36” Unit 42 - 42” Unit No suffix - Standing Pilot, Natural Gas L - Standing Pilot, Propane Gas...
  • Page 4: Location And Clearances

    B. LOCATION AND CLEARANCES Model 36" Series 36" 41" " Left Hand Right Hand 42" Series 42" 47" 30 " Side Unit Dimensions Side DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES. 1.
  • Page 5: Setting The Unit

    C. FRAMING Figure 3 shows a typical framing of this appliance using combustible materials. All required clearances to combustibles must be adhered to. CAUTION WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION. CAUTION PROVIDE ADEQUATE CLEARANCES AROUND THE AIR OPENINGS INTO THE COMBUSTION CHAMBER AND ADEQUATE ACCESSIBILITY CLEARANCES FOR SER- VICING AND PROPER OPERATION.
  • Page 6 E. VENTING NOTE: THIS APPLIANCE REQUIRES A 5 INCH B-VENT FOR OPERATION. NEVER DOWNSIZE PIPE. a. Clearances. See Figure 4 for clearance information. b. Vent Lengths. Various venting configurations are shown in Figures 5 and 6 from which maximum vent runs can be determined.
  • Page 7 c. Firestop Spacer/Vent Installation. d. Chase/Termination Installation. Figure 7 a n d Table 1 specify minimum vent heights for various Frame an opening and install a firestop spacer when- pitched roofs. Vent sections may have to be cut to a ever the vent penetrates a ceiling/floor area, as certain length.
  • Page 8 e. Check Venting System. Check the venting system f. Outside Air Kit Installation. An outside air kit is to assure proper operation. This can be done with a available as an optional feature with this fireplace. An match while the unit is operating. outside air kit helps to decrease the amount of room air taken, by utilizing outside air for combustion.
  • Page 9: High Altitude Installation

    4% for each 1000 feet above sea level. Check with the local gas utility for proper orifice size identification. The correct orifice is available from your Heatilator distributor. For Canada, units are certified for elevations from 0- 4500 feet. When installing this unit at an elevation...
  • Page 10: Gas Pressure

    Natural or propane gas conversions necessary to meet the application need to be made by a qualified technician using Heatilator specified and approved parts. In the event your appliance must be converted to use propane, you must use a CKVP Conversion Kit. To convert to use natur- al, you must use a CKVN Conversion Kit.
  • Page 11: Electronic Ignition

    STEP 8 - Wiring Note: This appliance must be electrically A. ELECTRONIC IGNITION wired and grounded in accordance with local 1. Appliance Requirements. This appliance requires a codes or, in the absence of local codes, with 110VAC supply from a wall switch to the appliance junction National Electric Code ANSI/NFPA 70-latest box for operation.
  • Page 12 G. FINISHING Combustible Finishing Material. Material made of or surfaced with wood, compressed paper, plant fibers, plastics, or any material capable of igniting and burning, whether flame proofed or not, plastered or unplastered (this includes drywall). Noncombustible Finishing Material. Material which will not ignite and burn.
  • Page 13: Firebox Preparation

    H. FIREBOX PREPARATION 1. Upper Panel Removal 4. Firebox Preparation Lift upward on the upper panel and pull out. Remove the straps from the screws on the hearth pan. Remove the foam material. The log set should 2. Attaching the Hood look similar to that in Figure 16.
  • Page 14 5. Placing the Vermiculite and Lava Rock 6. Placing the Rock Wool See Figure 17. Place a small amount of 1/2” diameter pieces (dime- size) of rock wool on the burner pan so that the rock wool touches but does not cover the holes in the burner pan.
  • Page 15: Installation Is Now Complete

    INSTALLATION IS NOW COMPLETE. FLIP MANUAL OVER FOR OPERATING AND MAINTENANCE INSTRUCTIONS. 12-97 28887A...
  • Page 16: For Your Safety

    . F oll ow th e ga s qualified installer, ser- supplier’s instructions. vice agency or the gas • If you cannot reach yo u r supplier. gas supplier, call the fire department. Heatilator 1915 W. Saunders Street Mt. Pleasant, IA 52641 a HON INDUSTRIES company...
  • Page 17: Lighting Instructions

    A. LIGHTING INSTRUCTIONS FOR ELECTRONIC Determine the Ignition To determine whether your appliance is an electronic ignition or a standing pilot ignition, remove the lower panel to examine the wiring system. If your system has a red ignitor button (as shown in Figure 1), you own a standing pilot ignition fireplace.
  • Page 18: Standing Pilot

    B. LIGHTING INSTRUCTIONS FOR STANDING PILOT STANDING PILOT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or exposion may result causing property damage, personal injury or loss of life. phone. Follow the supplier's instructions. A.
  • Page 19: Seasonal Check List

    C. SEASONAL CHECK LIST WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERA- TURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE. CAUTION ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THIS APPLIANCE.
  • Page 20: Standing Pilot Operation

    A. STANDING PILOT OPERATION C. FUEL Do not burn wood or other material in this appliance. Heatilator recommends you leave the pilot on year round. Natural or propane gas conversions necessary to meet the application need to be made by a qualified technician If you decide to shut down the appliance for a long using Heatilator specified and approved parts.
  • Page 21: Maintenance Instructions

    E. MAINTENANCE INSTRUCTIONS Cleaning the burner and control compartment Keep the burner and control compartment clean by brush- ing and vacuuming at least once a year. Failure to do so may shorten the fan’s life (where applicable). Always turn off the wall switch (or remote control) and gas valve before cleaning.
  • Page 22: Cleaning The Glass

    (DO NOT VACUUM IF PIECES ARE HOT.) bustion and ventilation air is not obstructed. Replace glass with only a Heatilator glass panel Cleaning the glass assembly ordered direct or through your local dis- See Figure 7.

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