Inspection Of Output Shaft Component Parts - Toyota MR2 1988 Repair Manual

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MANUAL TRANSAXLE - E51 Transaxle
MT-61
WM0066
E6339
E8668
INSPECTION OF OUTPUT SHAFT
COMPONENT PARTS
1.
INSPECT SYNCHRONIZER RINGS
(a)
Check for wear or damage.
(b)
Turn the ring and push it in to check the braking
action.
(c)
Measure the clearance between the synchronizer ring
back and the gear spline end.
Maximum clearance:
0.6 mm (0.024 in.)
If the clearance is less than the limit, replace the syn-
chronizer ring.
2.
MEASURE CLEARANCE OF NO. 1 SHIFT FORK AND
HUB SLEEVE
Using a feeler gauge, measure the clearance between the
hub sleeve and shift fork.
Maximum clearance:
1.0 mm (0.039 in.)
If the clearance exceeds the limit, replace the shift fork or
hub sleeve.
3.
INSPECT OUTPUT SHAFT
{a)
Check the output shaft for wear or damage.
{b)
Using a micrometer, measure the outer diameter of
the output shaft journal surface.
Minimum outer diameter:
38.950 mm (1.5335 in.)
{c)
Using a dial indicator, check the shaft runout.
Maximum runout:
0.06 mm (0.0024 in.)

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