Install Plates, Discs And Flange; Install Outer Snap Ring; Check Piston Stroke Of Direct Clutch - Toyota MR2 1988 Repair Manual

AT-76
Disc
AUTOMATIC TRANSAXLE- Component Groups (Direct Clutch)
SST
05707
4. INSTALL PLATES, DISCS AND FLANGE
Install in order:
Plate-disc-plate-disc-plate-disc
Then install the flange, facing the flat end downward.
5. INSTALL OUTER SNAP RING
6.
Check that the end gap of the snap ring is not aligned with
one of cutouts.
CHECK PISTON STROKE OF DIRECT CLUTCH
If replacing the disc, plate or flange, check the piston
stroke.
(a) Install the direct clutch on the oil pump.
(b) Using a dial indicator (long type pick or SST),
measure the direct clutch piston stroke applying and
releasing the compressed air (4 - 8 kg/cm
2 ,
57 -
114 psi or 392 - 785 kPa) as shown.
SST 09350-32013 (09351-32190)
Piston stroke:
1.13 - 1.50
mm
(0.0445 - 0.0591 in.)
If the piston stroke is less than the limit, parts may be
misassembled and reinstall them.
If the piston stroke nonstandard, select another flange.
NOTE: There are two different flange thickness.
Flange thickness: 2.60
mm
(0.1 024 in.)
3.00
mm
(0.1181 in.)