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Vermont Castings VM508 Assembly Procedures

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Download this manual See also: User Manual
VM508 / VM658 Assembly Procedures
Tools Required: Knife or scissors, Phillips or Robertson (square head)
screwdriver, 7/16" and 3/8" wrench or ratchet. The use of a manual
screwdriver is strongly recommended. A power drill may cause damage
to the unit or stripping of the protective coating.
CAUTION: This grill is intended ONLY to be used as a cart model, this grill cannot be built
into an enclosure.
CAUTION: The assembly of this grill requires two (2) people.
WARNING: Some parts may have sharp edges; to avoid injury, wearing gloves during assem-
bly, lifting or moving the grill is recommended. Protective eyewear and long sleeves are also
strongly recommended.
NOTE: Remove the protective plastic coating from the stainless steel, failure to do so will void the
warranty.
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Model VM508 Shown
50004428 1/08 Rev. 4 En

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Summary of Contents for Vermont Castings VM508

  • Page 1 VM508 / VM658 Assembly Procedures Tools Required: Knife or scissors, Phillips or Robertson (square head) screwdriver, 7/16” and 3/8” wrench or ratchet. The use of a manual screwdriver is strongly recommended. A power drill may cause damage to the unit or stripping of the protective coating.
  • Page 2 VM508 / VM658 Assembly ARRÊT ! STOP! ¡ALTO! NO NEED TO RETURN TO THE STORE Questions With The Assembly? Require Parts Information? Product Under Manufacturer’s Warranty? PAS BESOIN DE RETOURNER AU NO ES NECESARIO QUE REGRESE A LA MAGASIN TIENDA Des questions sur l’assemblage?
  • Page 3 VM508 / VM658 Assembly Step 1: Unpack Carton and Verify Contents Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top. Remove the box on the top. The sleeve surrounding the barbecue can be removed by lifting it straight up and over the top of the unit.
  • Page 4 VM508 / VM658 Assembly Step 1: Unpack Carton and Verify Contents (continued) VM658 Carton Contents Box 1 (50004657)(2) VM658 Cook Grates (2) Box 2 (50004678) Shelf Right Shelf Left Cover Side burner Support Shelf Front Right Support Shelf Front Left...

  • Page 5: Step 2: Install The Casters

    VM508 / VM658 Assembly Step 2: Install the Casters This step requires 2 people. Parts Required: (4) Casters (2 with brake, rear; 2 without brake, front) (1) Block (not included) (16) 1/4-20 Flange Nut (50001176) Figure 1 NOTE: Casters (wheels) may differ from those shown in the illustration depending on the model you purchased.
  • Page 6 VM508 / VM658 Assembly Step 3: Attach Skirt Figure 2 Leveling Parts Required: Glide (1) Skirt Left Assembly (1) Skirt Right Assembly (1) Skirt Front Assembly (2) Skirt Corner Assemblies Skirt Right Assembly (7) #10-24 x 3/8” Screws (50004268) Skirt Left Assembly...
  • Page 7 VM508 / VM658 Assembly Step 4: Attach Grease Cup Holder Figure 4 Parts Required: (1) Grease Cup Holder (2) #10-24 x 1/2” Screws (50000337) Figure 4 #10-24 x 1/2” Attach grease cup holder to the bottom of the Screws (50000337) left brace support.
  • Page 8 VM508 / VM658 Assembly Steps 6 & 7: Right & Left Side Shelf Assembly Parts Required: Right Side Shelf Left Side Shelf (1) Right Side Shelf (1) Left Side Shelf (1) Support Shelf Rear Right (1) Support Shelf Rear Left...
  • Page 9 VM508 / VM658 Assembly Step 8: Attach Right Shelf Assemblies to Grill Parts Required: Right Shelf Assembly (1) Right Shelf Assy. (Step 5) (4) 1/4-20 x 1¹⁄₂” Screws (50001383) (2) #10-24 x 1/2” Screws (50000337) Figures 7 & 8 Loosely screw in (4-5 turns) four (4) 1/4-20 x 1¹⁄₂” screws to the side of the grill.
  • Page 10 VM508 / VM658 Assembly Step 9: Attach Left Shelf Assemblies to Grill Parts Required: Left Shelf Assembly (1) Left Shelf Assy. (Step 6) (4) 1/4-20 x 1¹⁄₂” Screws (50001383) (4) #10-24 x 1/2” Screws (50000337) (1) Marinating Station Tray Plastic...

  • Page 11: Step 12: Install The Battery

    VM658: (6) Knobs Figure 11 NOTE: Depending on your model, your grill may require 5 or 6 knobs. VM508 is equipped with five B177 (5) knobs. VM658 is equipped with six (6) knobs. Align the knobs on the valve stems and push in- ward until the knob sits snugly on the stem.
  • Page 12 VM508 / VM658 Assembly Step 14: Install the Internal Components Parts Required: VM508: (4) Sear Plates (3) Cooking Grates (1) Warming Rack VM658: (5) Sear Plates (4) Cooking Grates (1) Warming Rack Figures 14 & 15 Carefully place each of the sear plates side by side inside the barbecue. Make sure the semicircular finger groove is facing toward the front of the grill.
  • Page 13 VM508 / VM658 Assembly Step 15: Interior Shelf Installation (Model VM658) Parts Required: (2) #10-24 x 3/8” Screws (50004268 Figure 16 (1) Rod (1) Washer Nylon (50000192) (1) 10-24 Pan Quad. Nut (10006126) (1) Interior Shelf Figure 16 Place two (2) 10-24 x 3/8” screws on the threaded holes located on left side panel.
  • Page 14 VM508 / VM658 Assembly Step 18: Install the LP Cylinder (LP Models ONLY) Parts Required: (1) LP Gas Cylinder (not included) Figures 18 & 19 NOTE: Check your User’s Manual for the cylinder filling requirements, how to attach the regulator and how to test for leaks before you try lighting the grill.
  • Page 15 VM508 / VM658 Assembly CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or mov- ing the grill is recommended. 50004428...
  • Page 16 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com...

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Vm658