Zoomlion ZT58J-V Manuals

Manuals and User Guides for Zoomlion ZT58J-V. We have 1 Zoomlion ZT58J-V manual available for free PDF download: Service And Maintenance Manual

Zoomlion ZT58J-V Service And Maintenance Manual (153 pages)

Brand: Zoomlion | Category: Boom Lifts | Size: 6 MB

Foreword
3
Table of Contents
7
Content
8
Section 1 Maintenance Safety Instruction
15
Maintenance Personnel Duties, Requirements and Safety Equipment
15
Duties
15
Basic Requirements
15
Personnel Safety Equipment
15
Maintenance Precautions
16
Precautions
16
Precautions in Maintenance
17
Section 2 Technical Parameters
24
Performance
24
Specification and Performance
24
Capacity
25
Components Specification
25
Engine
25
Battery
26
Tire
26
Functional Speed
26
Operating Procedure When Testing Speed
26
Test Cautions
27
Torque Requirements
27
Lubrication
28
Hydraulic Oil
28
Pressure Setting
28
Section 3 General Introduction
31
Machine Preparation, Inspection and Maintenance
31
General Introduction
31
Preparation, Inspection and Maintenance
31
Pre-Delivery and Daily Inspections
31
Machine Annual Inspection
31
Preventive Maintenance
32
Maintenance and Instruction
32
General Description
32
Safety and Operating Standards
33
Cleaning
33
Component Disassembly and Installation
33
Component Disassembly and Reinstallation
33
Pressure-Fit Parts
33
Bearings
33
Washer
34
Bolt and Torque Applications
34
Hydraulic Line and Electric Wiring
34
Hydraulic System
34
Lubrication
34
Battery
35
Lubrication and Maintenance
35
Lubrication and Information
35
Hydraulic System
35
Hydraulic Oil
35
Hydraulic Oil Replacement
37
Lubrication Specification
37
Cylinder Drift Test
38
Platform Drift
38
Cylinder Drift
38
Pin and Bearing Inspection Instructions
38
Fiber Bearing
38
Welding on the Device
39
Please Perform the Following Operations When Welding on the Device
39
Do Not Perform the Following Operations When Welding on the Device
39
Use Insulating Grease in Electrical Connection Locations
40
Engine Electrical System Maintenance
40
Section 4 Chassis and Turntable
47
Tire and Wheel
47
Tire Inflation
47
Tire Damage
47
Tire Replacement
48
Wheel Replacement
48
Wheel Installation
48
Chassis Angle Sensor System
49
Auxiliary Power System
49
Outrigger Extension System
50
Traveling Drive System
50
Travel Reducer
51
Disassembly
51
Installation
52
Traveling Motor
52
Disassembly
52
Steering Control System
53
Drive/Steer Speed Control
53
Rotary Motor
54
Rotary Reducer
54
Check and Maintenance
54
Gear Oil Replacement
55
Slewing Bearing
55
Slewing Bearing Lubrication
55
Check and Maintenance
56
Disassembly
56
Slewing Gear Clearance Adjustment
57
Generator
58
Check and Maintenance
58
Carbon Brush and Slip Ring Maintenance
59
Engine System
60
Engine Main Components
60
Fuel System
61
Cooling System
64
Lubrication System
65
Control System
67
Section 5 Boom and Platform
99
Platform and Jib
99
Load Cell
99
Installation
100
Jib Chain
100
Rotary Actuator
101
Jib Lifting Cylinder
102
Platform Leveling Cylinder
103
Jib Telescopic Cylinder
104
Boom Assembly
105
Cable
105
Jib Leveling Cylinder
106
Jib Lifting Cylinder
108
Boom
109
Telescopic Cylinder
111
Wire Rope Pulley Disassembly
113
Wire Rope and Pulley Check
116
Load Cell Check
119
Platform Leveling Sensor Check
120
Boom Tilt Sensor Check
120
Calibration of Boom Length Sensor
120
Check of Wire Rope Damage Indication System
121
Drive Speed Limit Check
121
Section 6 Electrical System Maintenance
125
Fault Code
125
Common Faults and Solutions
132
Multimeter Basic Operation
137
Grounding
137
Backside Detection
137
Minimum Value/Maximum Value
137
Polarity
137
Range
138
Voltage Measurement
138
Resistance Measurement
138
Conduction Test
139
Current Measurement
139
DEUTSCH Connector
140
DT/DTP Series Connector Assembly
140
DT/DTP Series Connector Disassembly
141
HD30/HDP20 Series Connector Assembly
141
HD30/HDP20 Series Connector Removal
142
Electrical Schematics
143
Hydraulic Schematics
151

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Zoomlion ZT58J-V Service And Maintenance Manual (153 pages)

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