Zoomlion ZT215J Manuals

Manuals and User Guides for Zoomlion ZT215J. We have 2 Zoomlion ZT215J manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual

Zoomlion ZT215J Service And Maintenance Manual (151 pages)

Brand: Zoomlion | Category: Lifting Systems | Size: 9 MB

Foreword
3
Table of Contents
5
Section 1 Maintenance Safety Instruction
13
Maintenance Personnel Duties, Requirements and Safety Equipment
13
Duties
13
Basic Requirements
13
Personnel Safety Equipment
13
Maintenance Precautions
14
Precautions
14
Precautions in Maintenance
15
Section 2 Technical Parameters
23
Performance
23
Specification and Performance
23
Capacity
24
Components Specification
24
Engine
24
Battery
25
Tire
25
Functional Speed
25
Operating Procedure When Testing Speed
25
Test Cautions
26
Torque Requirements
26
Lubrication
27
Hydraulic Oil
27
Pressure Setting
27
Section 3 General Introduction
31
Machine Preparation, Inspection and Maintenance
31
General Introduction
31
Preparation, Inspection and Maintenance
31
Pre-Delivery and Daily Inspections
31
Machine Annual Inspection
31
Preventive Maintenance
32
Maintenance and Instruction
32
General Description
32
Safety and Operating Standards
33
Cleaning
33
Component Disassembly and Installation
33
Component Disassembly and Reinstallation
33
Pressure-Fit Parts
33
Bearings
33
Washer
34
Bolt and Torque Applications
34
Hydraulic Line and Electric Wiring
34
Hydraulic System
34
Lubrication
34
Battery
34
Lubrication and Maintenance
35
Lubrication and Information
35
Hydraulic System
35
Hydraulic Oil
35
Hydraulic Oil Replacement
37
Lubrication Specification
37
Cylinder Drift Test
38
Platform Drift
38
Cylinder Drift
38
Pin and Bearing Inspection Instructions
38
Fiber Bearing
38
Welding on the Device
39
Please Perform the Following Operations When Welding on the Device
39
Do Not Perform the Following Operations When Welding on the Device
39
Use Insulating Grease in Electrical Connection Locations
40
Engine Electrical System Maintenance
40
Section 4 Chassis and Turntable
47
Tire and Wheel
47
Tire Inflation
47
Tire Damage
47
Tire Replacement
48
Wheel Replacement
48
Wheel Installation
48
Chassis Angle Sensor System
49
Auxiliary Power System
49
Outrigger Extension System
50
Traveling Drive System
50
Travel Reducer
51
Disassembly
51
Installation
51
Traveling Motor
52
Disassembly
52
Steering Control System
53
Drive/Steer Speed Control
53
Rotary Motor
54
Rotary Reducer
54
Check and Maintenance
54
Gear Oil Replacement
55
Slewing Bearing
55
Slewing Bearing Lubrication
55
Check and Maintenance
56
Disassembly
56
Slewing Gear Clearance Adjustment
57
Generator
58
Check and Maintenance
58
Carbon Brush and Slip Ring Maintenance
59
Engine System
60
Engine Main Components
60
Fuel System
61
Cooling System
64
Lubrication System
65
Control System
67
Section 5 Boom and Platform
97
Platform and Jib
97
Load Cell
97
Installation
98
Jib Chain
98
Rotary Actuator
99
Jib Lifting Cylinder
100
Platform Leveling Cylinder
101
Jib Telescopic Cylinder
102
Boom Assembly
103
Cable
103
Jib Leveling Cylinder
104
Jib Lifting Cylinder
106
Boom
107
Telescopic Cylinder
109
Wire Rope Pulley Disassembly
111
Wire Rope and Pulley Check
114
Additional Replacement Criteria
115
Load Cell Check
117
Platform Leveling Sensor Check
118
Boom Tilt Sensor Check
118
Calibration of Boom Length Sensor
118
Check of Wire Rope Damage Indication System
118
Drive Speed Limit Check
119
Section 6 Electrical System Maintenance
123
Fault Code
123
Common Faults and Solutions
130
General Introduction
135
Multimeter Basic Operation
135
Grounding
135
Backside Detection
135
Minimum Value/Maximum Value
135
Polarity
135
Range
136
Voltage Measurement
136
Resistance Measurement
136
Conduction Test
137
Current Measurement
137
DEUTSCH Connector
138
DT/DTP Series Connector Assembly
138
DT/DTP Series Connector Disassembly
139
HD30/HDP20 Series Connector Assembly
139
HD30/HDP20 Series Connector Removal
140
Electrical Schematics
141
Hydraulic Schematics
149

Zoomlion ZT215J Operation And Safety Manual (118 pages)

Brand: Zoomlion | Category: Boom Lifts | Size: 11 MB

Table of Contents
5
Section 1 Safety Precautions
11
Pre-Operation Cautions
11
Hazard Classification
12
Intended Use
12
Safety Alert Symbols and Maintenance
12
Safety Operation
15
Operator Safety
15
Workplace Safety
15
Burn Hazard
24
Electrocution Hazard
24
Section Two Machine Components and Controls
27
Section 2 Machine Components and Controls
27
Machine Controls and Indicators
28
Ground Control Console
28
Ground Control Indicator Panel
31
Platform Control Console
36
Platform Console Display
40
Section 3 Machine Inspection
47
General
47
Pre-Start Inspection Principle
47
Pre-Start Inspection
47
Function Test
49
Function Test Principle
49
Ground Function Check
49
Platform Function Check
50
Workplace Inspection
54
Workplace Inspection Principle
54
Decal Inspection
55
Section 4 Operation Instruction
69
Machine Operation
69
Engine Operation
69
Engine Start
70
Engine Shutdown
71
Drive Operation
71
Traveling Forward and Reverse
72
Platform Leveling
73
Platform Rotation
73
Auxiliary Power
75
Section 5 Maintenance
83
Maintenance Hazards
84
Check Hydraulic Oil
87
Battery Maintenance
90
Regular Maintenance
91
Swing Drive
91
Hydraulic Reservoir
92
Travel Reducer
93
High Pressure Filter
93
Replace Engine Oil and Filter- Cummins QSF 3.8
94
Fuel Filter
95
Air Cleaner
96
Engine Coolant
97
DPF (Diesel Particulate Filter) (Euro Stage V/ China Stage IV Only)
97
Driving Regeneration
99
Indicator Instruction (for CUMMINS F3.8/CUMMINS F4.5)
99
SCR System (Selective Catalytic Reduction System)( Euro Stage V Only)
100
Engine Cold Start
103
Swing-Out Enging Tray
105
Engine
106
Tire and Wheel
106
Tire Replacement
106
Wheel and Tire Replacement
106
Wheel Installation
106
Section 6 Storage and Ex-Factory Test
111
Storage Conditions
111
Ex-Factory Test Items
111

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