Zoomlion ZS1530E Series Manuals

Manuals and User Guides for Zoomlion ZS1530E Series. We have 2 Zoomlion ZS1530E Series manuals available for free PDF download: Operation And Safety Manual, Service And Maintenance Manual

Zoomlion ZS1530E Series Operation And Safety Manual

Zoomlion ZS1530E Series Operation And Safety Manual (101 pages)

Brand: Zoomlion | Category: Lifting Systems | Size: 6 MB

Table of Contents

Safety Precaution Icons

4
- Table of Contents
  5
Contents

6
Section 1 Safety Precautions

11
- General
  11
- Pre-Operation
  11
- Hazard Classification
  12
- Intended Use
  12
- Safety Alert Symbols and Maintenance
  12
- Safety Operation
  15
  - Operator Safety
    15
  - Workplace Safety
    15
    
    Electric Shock Hazard
    15
    
    Tip-Over Hazard
    16
    
    Crush Hazard
    19
    
    Danger of Operation on the Slope
    19
    
    Fall off Hazard
    19
    
    Collision Hazard
    20
    
    Burn Hazard
    22
    
    Explosion and Fire Hazard
    22
    
    Machine Damage Hazard
    23
    
    Component Damage Hazard
    23
Section 2 Machine Components and Controls

27
- Machine Components
  27
- Machine Controller
  29
  - Electronic Control Unit (ECU)
    29
  - Platform Control Unit (PCU)
    30
Section 3 Machine Inspection

35
- General
  35
  - Pre-Operation Inspection Fundamentals
    35
  - Pre-Operation Inspection
    35
- Function Test
  37
  - Function Test Fundamentals
    37
  - Turn on the Power Switch
    37
  - At the Electronic Controls
    37
  - At the Platform Controls
    39
  - Turn off the Main Power Switch
    43
- Check the Liner Actuator
  43
  - Check the Lifting Liner Actuator
    43
- Workplace Inspection
  44
  - Workplace Inspection Fundamentals
    44
  - Workplace Inspection
    45
Section 4 Operation Instruction

59
- General
  59
- Machine Operation
  59
  - Turn On/Off Main Power Switch
    59
  - Emergency Stop
    60
  - Emergency Lowering
    60
  - Operation after Usage
    60
- Operation from Ground
  60
  - Adjust Platform Position
    60
- Operation from Platform
  60
  - Start Platform Operation Function
    60
  - Adjust Platform Position
    61
  - Steering
    61
  - Drive
    61
  - Drive Speed Selection
    62
  - Load Weight Display
    62
  - Platform AC Power
    62
  - Indoor and Outdoor Working Mode Selection
    63
- Operation on Slope
  66
  - Driving on a Slope
    66
  - Operating on a Slope
    67
- Traction
  67
- Operation Code
  69
  - Operation Indicator Code
    69
  - Platform Overload
    70
  - Battery Level Indicator
    70
- Safety Arm and Guard Operation
  71
  - How to Use the Safety Arm
    71
  - How to Fold Guard
    71
  - How to Raise Guard
    72
  - Operation after Usage
    72
- Battery and Charger Operation
  72
  - Observe and Obey
    72
  - Charging the Battery
    72
  - Maintenance Free Battery
    72
  - Standard Battery
    72
  - Dry Battery Filling and Charging Instructions
    73
- Lithium-Ion Battery and Charger Operation
  73
  - Observe and Obey
    73
  - Charging Lithium-Ion Batttery
    74
- Transport and Lift
  74
  - Observe and Obey
    74
  - Transport
    75
  - Lift
    76
Section 5 Maintenance

81
- General
  81
  - Maintenance Symbols Legend
    81
  - Pre-Start Inspection
    81
  - Maintenance Hazard
    82
  - Body Injury Hazard
    82
- Battery Maintenance
  83
- Regular Maintenance
  83
Section 6 Storage and Ex-Factory Test

87
- Storage Conditions
  87
- Ex-Factory Test Items
  87
Section 7 Technical Parameter

91
Section 8 Disposal

97
- Service Life
  97
- Disposal
  97
Appendix:inspection and Maintenance Record

99

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Zoomlion ZS1530E Series Service And Maintenance Manual

Zoomlion ZS1530E Series Service And Maintenance Manual (63 pages)

Brand: Zoomlion | Category: Construction Equipment | Size: 2 MB

Table of Contents

Foreword
3
Table of Contents
5
Content
6
Section 1 Maintenance Safety Instruction
9
Maintenance Cycle Instruction
9
User Responsibility
9
Service Center Obligation
9
Disclaimer
10
Section 2 Maintenance Requirements
13
General
13
Maintenance Purpose
13
Precautions
13
General Precautions
13
Safety Precautions
14
Pre-Delivery Inspection
16
Maintenance Intervals Instructions
16
Maintenance Schedule
17
Maintenance Inspection
20
Daily Inspection
20
Check Manual and Decals
20
Pre-Start Inspection
20
Battery Inspection
20
Functional Test
21
Maintenenca Every Month
22
Maintenance after 30 Days
22
Lubricate Steering Knuckles
22
Maintenance Every 3 Months
22
Battery Maintenance
22
Li-Ion Battery Maintenance
25
Inspect Electrical Wiring
25
Inspect the Tires and Wheels
26
Inspect Emergency Stop Function
26
Test Key Switch
27
Test the Horn
28
Test the Drive Brakes
28
Test the Top Drive Speed-Stowed Position
30
Test the Drive Speed-Raised Position
30
Test Slow Drive Speed-Stowed Position
31
Inspect Tray Latch Components
32
Inspect down Limit Switch, Level Sensor and Pothole Limit Switch
32
Inspect up Limit Switch
34
Maintenance Every 6 Months
34
Inspect Platform Overload System
34
Check the Wear Condition of the Liner Actuator Ball Screw
35
Maintenance Every Year
35
Maintenance Every 24 Months
36
Grease the Liner Actuator
36
Section 3 Electrical System Maintenance
41
Electrical System Troubles Shooting
41
Fault Code
41
Troubles Shooting Method
44
ECU Pin Definition
48
Electrical Schematic
51
Section 4 Common Faults Analysis
59
Electrical System Fault
59

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