ZIEHL-ABEGG ZETADYN 4C Manuals

ZIEHL-ABEGG ZETADYN 4C Manuals

Manuals and User Guides for ZIEHL-ABEGG ZETADYN 4C. We have 1 ZIEHL-ABEGG ZETADYN 4C manual available for free PDF download: Translation Of The Original Operating Instructions

ZIEHL-ABEGG ZETADYN 4C Translation Of The Original Operating Instructions

ZIEHL-ABEGG ZETADYN 4C Translation Of The Original Operating Instructions (204 pages)

Brand: ZIEHL-ABEGG | Category: DC Drives | Size: 3 MB

Table of Contents

Table of Contents
2
1 General Information

9
- Validity
  9
- Structure of the Operating Instructions
  9
- Target Group
  9
- Structure of Operating Instructions
  9
- Exclusion of Liability
  9
- Copyright
  10
2 Safety Instructions

10
- General
  10
- Intended Use
  10
- Pictographs
  10
- Product Safety
  11
- Requirements Placed on the Personnel / Due Diligence
  11
- Commissioning
  11
- Working on Device/ Hazards through Residual Voltage
  11
- Modiﬁcations / Interventions in the Device
  11
- Operator's Obligation of Diligence
  12
- Employment of External Personnel
  12
3 Product Overview

12
- Application
  12
- Functional Description
  12
  - Centrifugal Masses
    12
  - Current Consumption of the ZETADYN 4 During Acceleration
    13
- Service & Maintenance
  13
- Transport
  13
  - Storage Duration
    13
- Disposal & Recycling
  13
4 Mechanical Installation

13
- General Notes
  13
  - Switch Cabinet Installation
    14
  - Wall Installation
    14
- Dimensions / Minimum Distances
  15
5 Electrical Installation

15
- EMC-Compatible Installation
  16
- Terminal Positions
  21
- Wiring
  22
  - Line Laying ZETADYN 4C
    22
- Strain Relief by Cable Ties
  22
- Protective Ground Connection
  23
- Mains Connection (X1)
  23
- Network Form
  23
- Cable Cross Section
  23
- Mains Fuse
  23
  - Type of Cable
    23
  - Connection
    23
- Line Reactor-Radio Interference Filter
  24
- Residual Current Operated Device (RCCB)
  24
- Control Transformer in the Mains Feed Line
  25
- Motor Connection (X3)
  25
  - Cable Cross Section
    25
  - Type of Cable
    25
  - Cable Length
    25
  - Connection
    26
  - Electronic Short-Circuit
    26
- Motor Temperature Monitoring (X-MT)
  27
- Brake Resistor (X 2)
  27
- Digital Inputs (X-IN)
  29
- Digital Outputs (X-OUT)
  32
  - Connection X-OUT
    32
  - Technical Data X-OUT
    32
  - Terminal Assignment X-OUT
    33
- DCP / CAN Interface (X-DCP, X-CAN)
  33
  - Dcp
    33
  - Canopenlift
    34
- STO Interface (X-STO)
  35
  - Terminal Assignment X-STO
    35
  - Technical Data X-STO
    35
  - X-STO Connection
    36
- Rotary Encoder Connection for Asynchronous Motors (X-ENC8, X-ENC15)
  36
- Rotary Encoder Connection for Asynchronous Motors (X-ENC15)
  38
  - Technical Data X-ENC15
    39
  - Pin Assignment X-ENC15 for Absolute Value Encoder with Endat, SSI, ERN1387 and HIPERFACE Interface
    39
- Rotary Encoder Simulation (X-ENCO)
  39
  - Technical Data X-ENCO
    39
  - Connection X-ENCO
    40
- External 24V Power Supply (X-EXT)
  40
  - Technical Data
    40
  - Connection X-EXT
    40
- Motor Contactors (Optional)
  40
  - Monitoring of the Motor Contactors (X-CO)
    42
    
    Technical Data Internal Contactor Monitoring
    42
- Brakes
  43
  - Brake Release Monitoring (X-BR)
    43
  - Connection X-BR
    44
  - Activation of the Brakes Without Silent Brake Module
    44
  - Silent Brake Module
    45
  - Connection Suggestion ZETADYN 4C
    46
  - Accessories
    47
  - Operating Terminal ZETAPAD
    47
  - Mounting / Fastening
    47
    
    Dimensions
    47
    
    Connection
    48
- 7 Operation and Parameterising
  
  49
- 8 Start-Up
  
  52
- 9 "Safe Torque off (STO)" Function
  
  59
  - General
    59
  - Safety Concept
    59
  - Principle Circuit Diagram
    60
  - Electrical Connection
    60
  - Notes for Operation
    61
  - Notes on Use of Motors
    62
  - Deactivation of the STO Function
    62
  - Testing the "Safe Torque off (STO)" Safety Function
    63
  - Technical Data
    63
10 Serial Communication

64
- DCP (Drive Control & Position)
  64
  - Electrical Connection
    64
  - The Various DCP Protocols
    64
  - Conﬁguring in DCP Mode
    65
    
    Activating the DCP Interface
    65
    
    Setting the DCP-Leveling Behavior
    66
  - Canopen Lift
    66
    
    Bus-Cable
    66
    
    Information for Start-Up
    66
    
    Start-Up the CAN-Interface
    66
    
    Wiring
    66
    
    Zetadyn 4
    66
    
    Activating the Interface
    67
    
    Electrical Connection
    67
    
    Operation Modes
    67
    
    Command- and Statusbits of the Recorder
    68
    
    Network Management Status
    69
    
    Parameter
    69
    
    Parameter Settings
    69
11 Parameter List

70
- Basic-Level
  70
  - Startup Menu
    70
  - Advanced-Level
    73
    
    LCD & Password Menu
    73
  - Motor Name Plate Menu
    74
  - Encoder & BC Menu
    74
  - Installation Menu
    76
  - Control System Menu
    77
  - Monitoring Menu
    82
  - Start Menu
    84
  - Acceleration Menu
    85
  - Travel Menu
    85
  - Decelerating Menu
    86
  - Stop Menu
    86
  - Controller Menu
    87
  - Parameter Set 2 Menu
    88
  - Statistic Menu
    88
  - Memory Card Menu
    89
  - MMC-Recorder Menue
    90
  - Encoder Adjustment Menu
    92
  - Safety Gear Menu
    92
  - HW-Ident. Menu
    93
  - Power Section Menu
    93
  - Menu Checks
    93
  - CAN Menu
    94
  - ZA-Intern Menu
    94
  - INFO Menu
    95
12 Travel Options

104
- Normal Travel
  104
- Start-Up and Acceleration
  104
- Optimizing Start up Behavior
  105
  - Damping the Start-Up Jerk
    106
  - Start-Up Variations
    106
  - Optimizing the Acceleration
    107
  - Traveling Speed Defaults
    108
  - Distance-Dependent Deceleration
    108
    
    Normal Stop During Path Dependent Deceleration
    108
    
    Arch Travel with Path-Dependent Deceleration
    109
  - Time-Dependent Deceleration
    110
    
    Deceleration with Reached Traveling Speed
    110
    
    Deceleration When Traveling Speed Has Not Been Reached
    111
  - Optimizing Deceleration
    112
  - Crawl Path Optimization
    113
  - Optimizing Stopping
    115
  - Optimizing the Step Alignment
    115
  - Direct Leveling
    116
  - Readjustment
    117
  - Operation in Idle
    117
  - Fast-Start
    118
  - Actuation
    118
  - Monitoring Functions for Quickstart
    119
13 Emergency Evacuation

120
- Evacuation with 1-Phase Mains Supply 230V AC
  120
  - Parameterisation
    120
  - Evacuation with UPS
    121
    
    Evacuation through UPS with Minimum Power
    122
    
    Evacuation through UPS with Optimum Power
    122
    
    Parameterisation
    123
  - Improving the Positioning
    125
    
    Parameterisation
    125
  - Connection Diagram for UPS to ZETADYN 4C
    126
  - Emergency Evacuation by Opening the Brakes
    127
    
    Monitor Function
    127
14 Error Diagnosis

128
- Travel Abort and Acknowledgement During Malfunctions
  128
  - Travel Abort
    128
  - Acknowledgement
    128
  - Led
    129
    
    Software Update
    130
  - Readout the Error Memory
    130
  - Delete Error Memory
    131
  - Error List
    131
    
    Masc-Funktion
    131
    
    Block Function
    132
    
    Error 1Xx
    132
    
    Notes 0Xx
    132
    
    Error 2Xx
    133
    
    Error 3Xx
    134
    
    Error 4Xx
    137
    
    Error 5Xx
    138
    
    Error 7Xx
    142
    
    Error 8Xx
    142
    
    Error 9Xx
    143
    
    Information Texts
    145
  - Operating Modes of the ZETADYN
    145
  - Frequent Startup Problems
    146
  - Automatic Parameter Check (APC)
    147
  - Automatic Parameter Diagnostics (APD)
    147
15 Energy Saving

148
- ZETADYN 4 Standby Function
  148
  - Activate Standby 1 or Standby 2 Mode
    148
  - Power Feedback Unit (PFU)
    149
    
    Activation of Stand-By Mode
    149
    
    Stand-By Operation of the Power Feedback Unit
    149
    
    Electrical Connection Stand-By Mode
    150
    
    Power Feedback Unit in Connection with Automatic Emergency Evacuation
    150
16 Special Functions

152
- Changing the Clock Frequency
  152
17 Enclosure

188
- Technical Data ZETADYN 4C
  188
  - Zetadyn 4C011
    188
  - Adjustment Card
    189
  - Brake Resistor Allocation
    190
  - Type Designation
    190
  - Part Numbers
    190
    
    Declaration of Conformity
    191
    
    Certiﬁcates
    195
    
    Index
    201

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